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Introduction - 1 - viii

CD397-Oper

June 2019 (Rev C)

Mobile Belt Loader Model 660-28

Introduction

Operation Manual

2.1.1.1: Engine Danger Areas - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-1

2.1.1.2: Engine Danger Area Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-1

2.1.1.4: FOD - Foreign Object Debris - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-4

2.1.1.5: FOD Checks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-5

2.1.2.1: General Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-6

2.1.2.2: Basic Operating Requirements for GSE - - - - - - - - - - - - - - - - - - - Safety-2-6

2.1.2.3: Non-Motorized GSE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-7

2.1.2.4: Ground Support Equipment Safety Driving and

Parking Inside the Equipment Restraint Area - - - - - - - - - - - - - - - Safety-2-7

2.1.2.5: Belt Loader - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-8

2.1.2.6: Tractor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-8

2.2: Adverse Weather Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-9

2.2.1: General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-9

2.2.2: Winter or Slippery Apron Conditions - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-9

2.2.3: Storms - Lightning Work Instructions - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-9

2.2.3.3: Counting Method - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-10

2.2.4: High Wind Conditions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-11

2.2.5: High Winds Activity Table - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-11

2.2.6: Sandstorms and Low Visibility- - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-12

2.2.7: Intense Heat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-12

2.3: Safety Cones - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-12

2.4.1: International Decals and Symbols. - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-13

2.5: Material Data Safety Sheet Information - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-16

2.5.1: Links for products: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Safety-2-17

Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Operation-1-1

Section 1: General Description and System Overview- - - - - - - - -Operation-1-1

1.1: Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.2: Purpose of Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3: General Description- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3.1: Power Package - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3.1.1: Engine- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3.2: Cooling System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3.2.1: Engine Cooling System- - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-1

1.3.2.2: Transmission Cooling System - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-2

1.3.2.3: Hydraulic Cooling System - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-2

1.3.3: Hydraulic System- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-2

1.3.3.1: Hydraulic Brake System and Steering System- - - - - - - - - - - - -Operation-1-2

1.3.3.2: Lift Cylinders and Conveyor Motors - - - - - - - - - - - - - - - - - - - -Operation-1-2

1.3.3.3: Emergency Pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-3

1.3.4: Conveyor Belt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-3

1.3.5: Suspension/Axles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.5.1: Front Axle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.5.2: Rear Axle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.5.3: Drive Shaft- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.6: Brake System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.7: Lubrication System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.8: Air Intake and Exhaust Systems - - - - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

1.3.8.1: Ford Air Intake/Exhaust System- - - - - - - - - - - - - - - - - - - - - - -Operation-1-4

Property

American

Airlines

Содержание 660-28

Страница 1: ...CD397 Oper June 2019 Rev C MODEL 660 28 MOBILE BELT LOADER OPERATION MANUAL IntroductionIntroduction P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 2: ...except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenge...

Страница 3: ...ined herein may not be reproduced or redistributed in any form whatsoever without the express written consent of Textron GSE Any attempt to alter the contents of this manual in any way by anyone other...

Страница 4: ...ny _______________________________________________________________ Address _______________________________________________________________ City ___________________________ State Province _____________...

Страница 5: ...660 28 Operation Manual LIST OF EFFECTIVE PAGES Table Introduction 1 2 List of Revisions Page Revision Date Page Revision Date All B August 2018 Front Cover C June 2019 Safety 2 1 to Safety 2 17 Oper...

Страница 6: ...Introduction 1 vi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 7: ...ty 1 4 1 2 1 Emergency Stop Switch Safety 1 4 1 2 2 Pilot Operated Hydraulic Check Valves Safety 1 4 1 2 3 Safety Props Safety 1 4 1 2 4 Finger Guards Safety 1 4 1 2 5 Rubber Roll Bumper Safety 1 4 1...

Страница 8: ...4 1 International Decals and Symbols Safety 2 13 2 5 Material Data Safety Sheet Information Safety 2 16 2 5 1 Links for products Safety 2 17 Operation Operation 1 1 Section 1 General Description and S...

Страница 9: ...peration 2 1 2 1 Principles of Operation Operation 2 1 2 2 Operator s Compartment Operation 2 1 2 2 1 Instrument Dash Panel Operation 2 4 2 2 1 1 Ford 2 5L Operation 2 4 2 2 2 Conveyor Controls Operat...

Страница 10: ...Hydraulic System Operation 3 9 3 11 Fluids and Lubricants Operation 3 10 3 12 Critical Torque Values Operation 3 11 3 12 1 Torque Values Operation 3 11 3 12 2 Metric Fasteners Operation 3 12 3 12 3 G...

Страница 11: ...5L Engine Operation 5 3 5 3 1 1 Engine Exterior Operation 5 3 5 3 1 2 Transmission Operation 5 4 5 3 1 3 Drive Axle Operation 5 4 5 3 1 5 Lubrication Operation 5 4 5 3 1 6 Fluid Levels Operation 5 4 5...

Страница 12: ...Introduction 1 xii CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 13: ...r Light Operation 1 8 Figure Operation 1 5 Supervisor Indicator Light Operation 1 8 Figure Operation 1 6 Seat and Seat Switch Operation 1 9 Figure Operation 1 7 Conveyor Proximity Switch Operation 1 9...

Страница 14: ...8 Introduction Operation Manual Figure Operation 4 13 Threading Conveyor Lifting Strap Operation 4 8 Figure Operation 4 14 Conveyor Lift Support Operation 4 9 Figure Operation 4 15 Removing Carrier Be...

Страница 15: ...CD397 Oper Introduction 1 xv June 2019 Rev C Introduction Mobile Belt Loader Model 660 28 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 16: ...Introduction 1 xvi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 17: ...ument Panel Description Ford 2 5L Operation 2 4 Table Operation 3 1 Dimensions and Measurements Operation 3 1 Table Operation 3 2 Conveyor Dimensions Operation 3 1 Table Operation 3 3 Conveyor Positio...

Страница 18: ...Introduction 1 xvi CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 19: ...ll appear on the identification plate along with the date of manufacture This necessary information will ensure the customer a fast and accurate response to any parts and or service request Please ver...

Страница 20: ...the diagram in Figure Introduction 1 2 660 28 Model Number Coding Figure Introduction 1 2 660 28 Model Number Coding Model Number Coding Conveyor Conveyor Engine Variations Variations Engine Engine 6...

Страница 21: ...obile Belt Loader Model 660 28 to Parts Department Phone USA 1 800 989 8499 ext 1 Email GSEparts textron com Direct any questions concerning sales of the Mobile Belt Loader Model 660 28 to Equipment S...

Страница 22: ...Mobile Belt Loader Model 660 28 Introduction Operation Manual TECHNICAL SERVICE BULLETINS There are no applicable Technical Service Bulletins to include for the Model 660 28 Mobile Belt Loader P r o...

Страница 23: ...adjustments promptly and in accordance with the provisions of the Sales and Service Agreement Textron GSE Warranty Statements and this manual Customers who recognize the manual as the heart of the wa...

Страница 24: ...on GSE may establish a program to resolve extensive customer concern about a component beyond warranty coverage Owners are notified to contact Textron GSE for replacement repair Customers will be noti...

Страница 25: ...ons of the equipment or component Repair techniques beyond the appropriate shop manual limits Labor performed by anyone other than an authorized Textron GSE technician without prior approval unless th...

Страница 26: ...escription of problem or symptoms List of parts required for repairs Shipping address Contact name Contact phone number s Parts Textron GSE will ship warranty parts at no charge once the claim has bee...

Страница 27: ...nd or Maintenance Manuals This warranty expires unless otherwise agreed by Textron GSE in a special provision 24 months after being shipped or after 2000 operating hours Textron GSE warranty does not...

Страница 28: ...notice of potential safety issues that could if ignored result in damage to equipment Notes highlight issues or specific information that should be paid particular attention to allow for an error fre...

Страница 29: ...gure or Table to identify the type of graphic The second variable indicates the segment in which the table or figure appears The third variable indicates the section within that segment The fourth var...

Страница 30: ...Introduction 1 xxviii CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Introduction Operation Manual P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 31: ...r station safety rules 1 1 1 Standard Safety Features Equipment The following are standard safety features equipment CAUTION Every operator and mechanic involved with this equipment must read and abid...

Страница 32: ...safe access to belt as walkaway 22 Bolted down hydraulic tank cover 23 Retracting seat belts 24 Independent expanding shoe and drum park brake on transmission output shaft or in rear axle Parking bra...

Страница 33: ...ms 1 Backup alarm 2 LED Amber Beacon Flashing Rotating or Strobe 3 Work lights 4 Gap filler strip between conveyor belt an d front rubber bumper 5 Rubber roll bumper across the rear of the conveyor fr...

Страница 34: ...table guards prevent the operator from getting fingers caught between the conveyor belt and the conveyor frame The guards are adjustable as the belt stretches 1 2 5 Rubber Roll Bumper A rubber roll bu...

Страница 35: ...ing belt loader to a complete stop before shifting from reverse to drive or from drive to reverse 10 Ensure the path is clear behind the unit prior to driving in reverse direction Check local station...

Страница 36: ...control stations operation especially the E stops 27 Do not insert the conveyor through the cargo door 28 Do not approach the aircraft when personnel are present in the doorway 29 Operate at creep spe...

Страница 37: ...fting equipment when removing or replacing heavy components 17 When working underneath belt loader ensure it is properly supported on secure jack stands that are rated Do not rely on hydraulic jacks t...

Страница 38: ...e to your company s station s emergency procedures as circumstances warrant 1 4 1 Disabled or Stalled Vehicle The Model 660 28 is equipped with an emergency hydraulic pump activated from the operator...

Страница 39: ...wing vehicle in neutral apply the park brake and turn the ignition key to the OFF position 5 Chock wheels of the disabled unit 6 Disconnect the vehicles by removing the tow bar 1 4 1 4 Inoperable Engi...

Страница 40: ...uired 1 Connect the tow straps to the D rings located under the front bumper The D rings should be marked with decals labeled TOW 2 Put the transmission in Neutral CAUTION Towing speed must NOT exceed...

Страница 41: ...sed to extinguish the following fire types Class A fires include burning wood paper textiles tires etc Class B fires include grease oil gasoline solvents paints etc Class C fires occurring in live ele...

Страница 42: ...use the dry chemical fire extinguisher to combat a fire 1 Remove the fuel and or heat source of the fire if at all possible a If the fire is in an engine turn off the engine b If the fire is in electr...

Страница 43: ...Source 2 Hold the extinguisher upright and remove the ring pin from the handle by breaking the plastic seal and pulling the pin out Figure Safety 1 2 Ring Pin Removal 3 Stand approximately 8 ft 2 44 m...

Страница 44: ...d company at least every twelve years WARNING DO NOT DISTURB THE DRY CHEMICAL EXTINGUISHING AGENT ONCE IT HAS BEEN APPLIED UNTIL THE FUEL HAS COMPLETELY COOLED THE DRY CHEMICAL EXTINGUISHING AGENT PUT...

Страница 45: ...ere to your company s station s emergency policies and procedures 2 All engines of units involved in the collision should be turned off 3 Notify emergency personnel and supervisory personnel as outlin...

Страница 46: ...except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger...

Страница 47: ...by aircraft engine intakes exhausts and propellers The risk is further increased if for any reason an aircraft stops and then applies the additional thrust required to break away and continue the mane...

Страница 48: ...ety 2 2 CD397 Oper June 2019 Rev C Mobile Belt Loader Model 660 28 Safety Operation Manual Section 2 Figure Safety 2 1 Engine Danger Area Jet Aircraft P r o p e r t y o f A m e r i c a n A i r l i n e...

Страница 49: ...Oper Safety 2 3 June 2019 Rev C Safety Mobile Belt Loader Model 660 28 Section 2 Operation Manual Figure Safety 2 2 Engine Danger Area Propeller Aircraft P r o p e r t y o f A m e r i c a n A i r l i...

Страница 50: ...Restraint Area The ERA must be free of obstructions and Foreign Object Debris FOD before and during aircraft arrival and departure 2 1 1 4 FOD Foreign Object Debris NOTE If no markings exist local pr...

Страница 51: ...h winds 2 1 1 5 FOD Checks The following checks must be conducted prior to any aircraft movement or servicing operation Table Safety 2 1 Examples of FOD No FOD Example 1 Plastic and paper bags sheets...

Страница 52: ...ear the aircraft the parking brake shall be applied with the gear selector in park or neutral and if equipped wheel chocks installed 10 If the GSE is equipped with stabilizers ensure they are deployed...

Страница 53: ...ed is usually limited by the local airport authority or ground service provider however in critical conditions e g slippery surface conditions congested facili ties low visibility this number should b...

Страница 54: ...he rubber bumpers on a conveyor belt loader must never make contact with the aircraft Maintain clearance between the belt loader and the aircraft at all times 8 Always raise side handrails as soon as...

Страница 55: ...lant that there is no spill age or leakage that can lead to subsequent freezing Care must be taken to keep spillage and overflow to a minimum 4 If apron conditions are hazardous contact the competent...

Страница 56: ...is absent It is used estimate the level of lightning activity Counting Method Chart Figure Safety 2 4 Lightning Counting Method WARNING FAILURE TO FOLLOW PROCEDURES COULD RESULT IN A FATAL ACCIDENT T...

Страница 57: ...ghtning and the sound of thunder 1 If the counted time is less than 15 seconds the lightning activity is less than 3 miles 5 km from the airport 2 If the counted time is between 15 seconds and 25 seco...

Страница 58: ...he following minimum precautions should be taken 1 Issue appropriate PPE i e covered clothing 2 Ensure the provision of re hydration for staff 3 Ensure the provision of a temperature controlled enviro...

Страница 59: ...fety Signs are green and square b Mandatory Action Signs are blue and circular c Prohibition Signs are a red circle with a red diagonal d Warning Signs are safety yellow color and triangular This segm...

Страница 60: ...eration Manual Section 2 Figure Safety 2 5 Fasten Seat Belts White on Blue Background Figure Safety 2 6 Use Hearing Protection White on Blue Background Figure Safety 2 7 Hot Surface Yellow Field with...

Страница 61: ...al 2 4 2 Domestic Decals and Symbols Following are domestic symbols the operator will find on the dash instrument panel of the Engine Malfunction Cold Start Brake Malfunction WIindshield Wiper Low Bea...

Страница 62: ...n document dealing with the following toxicity use storage handling emergency procedures It describes possible hazards involved with the product how to use it safely what to expect when the safety rec...

Страница 63: ...ron Delo 400 SAE 10W SDS in English https cglapps chevron com msdspds SDSDetailPage aspx docDataId 351907 docFormat PDF Chevron Delo Product Documentation Information Center all languages https cglapp...

Страница 64: ...THIS PAGE INTENTIONALLY BLANK Safety 2 18 CD397 Oper June 2019 Rev C Mobile Belt Loader Model 660 28 Safety Operation Manual Section 2 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 65: ...wer Package The unit is equipped with a Ford MSG 425 2 5L Gasoline Engine coupled with either the General Motor GM 4L70 or 4LHD transmission The engine is certified by the manufacturer to meet the emi...

Страница 66: ...he hydraulic steering control unit When the brake pedal is depressed pressurized hydraulic fluid enters the hydraulic brake system assist valve and exerts pressure on a spring loaded check valve closi...

Страница 67: ...gage into the hold of the plate at any time The emergency hydraulic pump should only be operated when the regular conveyor motor is off or not operating Refer to Operation 2 4 Preventive Maintenance 1...

Страница 68: ...lean air to the engine It utilizes an air filter and intake hoses to route incoming air to the engine The tow tractor utilizes an air filter that has a built in tangential pre cleaner ahead of the air...

Страница 69: ...ow heater or defroster 1 3 12 Smart Sense Optional Smart sense is a collision avoidance system that is designed to reduce aircraft due to operator mistakes or equipment failure during belt loader dock...

Страница 70: ...nse system The stopping distances travel speeds light operation and general functionality of the system can all be adjusted within this module by a user with the correct authority OEM The TCM also con...

Страница 71: ...order to control the vehicle s movement The smart sense system utilizes two ultrasonic sensors to detect objects aircraft in front of the conveyor One sensor is installed in a pod on the left hand sid...

Страница 72: ...a guard over the top of the light Figure Operation 1 4 Operator Indicator Light The supervisor light operation mirrors the operator light and serves to alert management or anone else around the belt...

Страница 73: ...m then a seat switch must be integrated with this new seat 1 3 12 7 Conveyor Position Proximity Switch There are two 2 proximity switches located one each on the left and right side of the front lift...

Страница 74: ...dditional Components 1 3 13 1 Frame The body panels are fabricated in six 6 sections three 3 on each of the right and left sides of the vehicle The panels are bolted to the chassis with standard mount...

Страница 75: ...quipment Features Turn Signals Brake Warning Light Decals and Reflectors Front and Rear Brakes 1 3 14 2 Optional Equipment Features Cold Weather Starting Aids Enclosed Cab Multi functional Amber Beaco...

Страница 76: ...Operation 1 12 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 1 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 77: ...steering An adjustable driver s seat is located on the left side of the vehicle The vehicle is designed to travel at maximum speed of 25 28 mph 35 40 km h forward 2 2 Operator s Compartment The contro...

Страница 78: ...Compartment WARNING Hydraulic fluids under pressure can cause injury Keep hands away from leaks Hydraulic fluid under pressure can penetrate skin through gloves or clothing Do not attempt to look for...

Страница 79: ...rn push the lever down 3 Steering Wheel Use the steering wheel to make turns Rotate clockwise to turn right or rotate counter clockwise to turn left 4 Shifter Plate in F to move forward N to Neutral a...

Страница 80: ...Ford 2 5L No Control Indicator Description 1 Ignition Switch Turn this switch to start or turn off the engine 2 Warning Light Green This light will not illuminate if an e stop on the vehicle is activ...

Страница 81: ...This light illuminates if the brake system pressure falls below a preset level 11 Emergency Steering Switch This switch activates the emergency steering pump Press and hold the switch to start the pum...

Страница 82: ...controls may be located at any combination of the conveyor s four corners On the Ford 2 5L the conveyor hand throttle controls engine speed while in neutral Turn the knob counterclockwise and the engi...

Страница 83: ...the following items 1 Fuel Level 2 Tire Inflation 3 Engine Oil Level 4 Transmission Oil Level 5 Seatbelt Serviceability 6 Service Brake Effectiveness 7 Park Brake Effectiveness 8 Vehicle Drive Forward...

Страница 84: ...tuated type attached to the brake shoes in the rear axle or the output shaft of the transmission 1 To apply park brake pull up 2 To release park brake push down 2 3 2 3 Anti Restart ignition Switch Th...

Страница 85: ...or to Neutral 3 Apply park brake 2 3 4 2 Loading and Unloading baggage 1 Raise the front and rear of the conveyor to the correct heights for the aircraft 2 Release the park brake 3 Move transmission s...

Страница 86: ...turn GREEN and forward motion is resumed 4 When the conveyor bumper is within 6ft 2m of the aircraft or any other object the lights will start flashing YELLOW slowly This indicates that the conveyor...

Страница 87: ...to start movement on a Smart Sense equipped vehicle 1 Sit in the seat 2 Start the engine 3 Apply foot brake 4 Lower the parking brake 5 Look for green light on the dash to indicate that it is OK to s...

Страница 88: ...ments 10 When baggage loading is complete perform steps 1 9 in reverse order 2 3 6 1 Conveyor Safety Props The conveyor safety props are provided to support the front and rear of the conveyor belt for...

Страница 89: ...ttery charger 2 3 9 Emergency Hydraulic Pump To activate the emergency hydraulic pump depress and hold the emergency steering button on the dash while also using the conveyor lift handle to raise or l...

Страница 90: ...o mechanical irregularities one should check for the presence and quality of exterior reflector markings To ensure continued safe operation any noted deficiencies should be corrected immediately Routi...

Страница 91: ...CD397 Oper Operation 2 15 June 2019 Rev C Operation Mobile Belt Loader Model 660 28 Section 2 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 92: ...Operation 2 16 CD397 Oper June 2019 Rev C THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 2 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 93: ...ith Cab 7 200 lb 3266 kg Gross Vehicle Weight without Cab 7 000 lb 3175 kg Table Operation 3 2 Conveyor Dimensions Conveyor Attitude Measurement Conveyor Length less front bumper 294 in 746 7 cm Stand...

Страница 94: ...Loader Model 660 28 Operation Operation Manual Section 3 Figure Operation 3 1 Front Up Rear Down Figure Operation 3 2 Front Up Rear Up 170 431 8 cm 224 569 cm 33 cm 13 168 426 7 cm 37 94 cm 257 653 c...

Страница 95: ...ery 12 Volt Ground Negative Alternator 95 Amp Fuel Tank Capacity 15 US gal 56 78 L Hydraulic Reserve Capacity 10 US gal 37 81 L Hydraulic Hose Rating 3000 psi 20684 27 kPa Service Brakes Rear Hydrauli...

Страница 96: ...C Maximum 125 F 52 C NOTE Please contact Tug customer care for operating procedures in colder environments Table Operation 3 5 Performance Unit Specification Unit Maximum Speed 25 mph 43 kph Conveyor...

Страница 97: ...in 193 04 cm Boeing B737 100 200 200C 81 in 205 74 cm 91 in 231 14 cm Boeing B737 300 40 500 85 in 215 9 cm 84 in 213 36 cm Boeing B737 600 700 700C 87 in 220 98 cm 100 in 254 cm Boeing B737 800 900...

Страница 98: ...42 cm N A Dornier 328 Jet N A 73 7 in 187 199 cm Embraer EMB 120 Brasilia N A 94 in 238 76 cm Embraer EMB 135 88 82 in 225 6 cm 95 75 in 243 0 cm Embraer EMB 140 88 41 in 224 56 cm 95 61 in 242 85 cm...

Страница 99: ...37 in 347 98 cm 135 in 342 9 cm Lockheed L188 Electra 91 5 in 232 41 cm 97 in 246 38 cm MD 11 140 in 355 6 cm 134 in 340 36 cm MD 80 73 in 185 42 cm 85 in 215 9 cm Saab SF 340 N A 94 in 238 76 cm Shor...

Страница 100: ...e warranty Table Operation 3 7 Front Axle Component Specification Number of Cylinders 4 Cylinder Arrangement In line Bore 3 50 in 89 mm Stroke 3 94 in 100 mm Compression Ratio 9 7 1 Total Displacement...

Страница 101: ...ive Table Operation 3 12 Steering System Component Specification Type Hydrostatic Emergency Steering Pump 12V DC Table Operation 3 13 Hydraulic System Component Specification Type Open Center Displace...

Страница 102: ...ble Operation 3 15 Hydraulic Fluids Hydraulic Fluids Ambient Temperature Hydraulic Fluid Type 60 F 51 C to 50 F 10 C Mobil DTE II 15 F 26 C to 140 F 60 C Mobil DTE I3 Fluids Fluids Lubricants Specific...

Страница 103: ...readed into either nuts or tapped holes in iron or steel These torque values are not a replacement for torque values specified elsewhere in this manual Table Operation 3 16 Critical Torque Values Item...

Страница 104: ...125 006 14 2 119 448 170 969 199 848 16 2 185 747 265 740 310 482 18 2 5 256 250 366 070 428 438 20 2 5 362 003 517 922 604 695 22 2 5 493 518 706 381 825 693 24 3 625 032 894 840 1045 336 27 3 916 5...

Страница 105: ...ne Thread Series 1 4 28 8 3 12 5 16 24 16 23 3 8 24 30 42 7 16 20 47 66 1 2 20 72 102 9 16 18 103 146 5 8 18 144 204 3 4 16 253 357 7 8 14 403 568 1 14 614 867 1 1 4 12 1055 1710 1 1 2 12 1865 3024 NO...

Страница 106: ...Operation 3 14 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 3 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 107: ...that are not operational shall be appropriately tagged on the unit and indicated on the shipping document that accompanies the tractor 4 1 Shipping Preparation Ensure park brake is engaged by lifting...

Страница 108: ...tank into appropriate container 2 Disconnect fuel line at lowest accessible connection and drain fuel from fuel line 3 Reconnect fuel lines 4 Leave fuel cap on tank but loosened WARNING TO AVOID INJUR...

Страница 109: ...n 4 2 Conveyor Stacking Materials for conveyor belt stacking three 3 tie down straps with padded ratchet Tug Part 660 4 3741 three 3 rubber faced wooden supports bubble wrap Figure Operation 4 2 Conve...

Страница 110: ...f the conveyor rubber side face down Figure Operation 4 4 Wooden Support Placing Figure Operation 4 4 Wooden Support Placing 5 Lower the conveyor on the three 3 wooden supports ensure both conveyors s...

Страница 111: ...gure Operation 4 6 Bub ble Wrap Figure Operation 4 6 Bubble Wrap 7 Place the tie down straps around the conveyors over the bubble wrap Figure Operation 4 8 Tied Down Conveyor Coils 8 Tighten firmly an...

Страница 112: ...dividually bubble wrap each of the pinch guards and place them together Figure Operation 4 9 Pinch Guard Wrap and Placement Figure Operation 4 9 Pinch Guard Wrap and Placement 12 Place the bubble wrap...

Страница 113: ...f Unit Tie Down 16 Chock all four 4 wheels Figure Operation 4 12 Chocked Wheels 4 1 7 Checks 1 Ensure fuel line is connected 2 Ensure shut off valve on radiator is closed 3 Ensure fuel cell drain valv...

Страница 114: ...e conveyor bubble wrap at the three 3 wooden supports 2 Thread the conveyor lifting strap around the mid point of the conveyor Figure Operation 4 13 Threading Conveyor Lifting Strap Figure Operation 4...

Страница 115: ...nveyor horizontally until it is eye level 6 With the conveyor fully supported by the crane and resting horizontally at eye level drive carrier belt loader away from conveyor Figure Operation 4 15 Remo...

Страница 116: ...2 Check all fuel lines for leaks 4 2 7 Battery Connect battery terminals to battery posts 4 2 8 Additional Components 1 Perform Pre operational checks as listed in the 660 28 Operation Manual and sta...

Страница 117: ...CD397 Oper Operation 4 11 August 2018 Rev B Operation Mobile Belt Loader Model 660 28 Section 4 Operation Manual Notes P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 118: ...Operation 4 12 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 4 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 119: ...rive Axle No special requirements 5 1 1 4 Tires Raise the vehicle and chock the axles to prevent tire contact with the ground Reduce tire air pressure to 15 psi 1 03 bar NOTE Short term storage applie...

Страница 120: ...rdance with the manufacturer s recommendations See Maintenance Manual 5 2 3 Battery 1 Clean the battery posts and cable clamps 2 Lightly coat the battery clamps and posts with petroleum jelly 3 Connec...

Страница 121: ...rain antifreeze from radiator and engine block 11 Attach a tag on steering wheel stating 12 Clean exterior surface of engine and loosen belt tension 13 Leave spark plugs in holes or seal holes with su...

Страница 122: ...d grease oil etc 5 3 1 6 Fluid Levels All fluid levels should be serviced as necessary 5 3 1 7 Wheel Bearings 1 Repack wheel bearings 2 Drain crankcase completely and renew the oil filter 3 Drain anti...

Страница 123: ...4 3 Engine and Engine Components 1 Remove the plastic covers and tape from all engine and fuel tank openings 2 Drain the oil sump if needed 3 Replace filters if needed 4 Refill the oil sump 5 Tighten...

Страница 124: ...rage as in previous section 2 Enclosure the following components are removed from the vehicle and stored in a safe warm location a Batteries b Serpentine belt c Drain the radiator and engine block of...

Страница 125: ...CD397 Oper Operation 5 7 August 2018 Rev B Operation Mobile Belt Loader Model 660 28 Section 5 Operation Manual NOTES P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 126: ...Operation 5 8 CD397 Oper August 2018 Rev B THIS PAGE INTENTIONALLY BLANK Mobile Belt Loader Model 660 28 Operation Operation Manual Section 5 P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 127: ...Operation Mobile Belt Loader Model 660 28 Section 5 Operation Manual CD397 Oper Operation 5 9 August 2018 Rev B THIS PAGE INTENTIONALLY BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Страница 128: ...TUG Equipment A business of Textron Ground Support Equipment Incorporated 4105 Royal Drive Kennesaw Georgia 30144 USA Telephone 1 770 499 6100 P r o p e r t y o f A m e r i c a n A i r l i n e s...

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Textron GSE 660-28, Руководство по эксплуатации

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Содержание 660-28

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