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RUN 600 XTPRO: Service & Maintenance Manual - rev. 1.3

Page ii

TROUBLESHOOTING.........................................................................................................................................6.1

6.1.

HE DISPLAY DOES NOT ILLUMINATE

................................................................................................................6.2

6.2.

HE INVERTER IS OFF

........................................................................................................................................6.6

6.3.

HE DISPLAY SHOWS

“ACTIVATED SECURITY”

“CAUTION = E2” .....................................................6.8

6.4.

HE DISPLAY SHOWS

“CAUTION = E3”

“CAUTION = E4”......................................................................6.9

6.4.1.

The inverter display shows E01, E02, E03, E04 or E05.....................................................................6.11

6.4.2.

The inverter display shows E06 or E07 ..............................................................................................6.12

6.4.3.

The inverter display shows E08, E10 or E11......................................................................................6.13

6.4.4.

The inverter display shows E09 ..........................................................................................................6.14

6.4.5.

The inverter display shows E12 ..........................................................................................................6.16

6.4.6.

The inverter display shows E14 ..........................................................................................................6.17

6.4.7.

The inverter display shows E15 ..........................................................................................................6.18

6.4.8.

The inverter display shows E21 ..........................................................................................................6.20

6.4.9.

The inverter display does not show any error ....................................................................................6.21

6.5.

HE BELT MOTOR IS JERKING

..........................................................................................................................6.23

6.6.

HE BELT MOTOR STARTS WITH DELAY

...........................................................................................................6.24

6.7.

HE DISPLAYED SPEED IS INCORRECT

..............................................................................................................6.26

6.8.

HE DISPLAY SHOWS

“CAUTION = E5” ........................................................................................................6.29

6.9.

HE ELEVATION MOVES IN ONLY ONE DIRECTION

............................................................................................6.33

6.10.

HE DISPLAYED ELEVATION IS INCORRECT

......................................................................................................6.36

6.11.

HERE IS NO HEART RATE SIGNAL

...................................................................................................................6.38

6.11.1.

Telemetric receiver .............................................................................................................................6.38

6.11.2.

Hand sensor........................................................................................................................................6.38

6.12.

HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

.....................................................................................6.40

DISASSEMBLY OF COMPONENTS .................................................................................................................7.1

7.1.

ISASSEMBLING THE DISPLAY

...........................................................................................................................7.1

7.2.

ISASSEMBLING THE

EPROM ..........................................................................................................................7.3

....................................................................................................................7.4

7.4.

ISASSEMBLING THE KEYBOARD

......................................................................................................................7.5

7.5.

ISASSEMBLING THE CARDIO RECEIVER

............................................................................................................7.6

7.6.

ISASSEMBLING THE EMERGENCY BUTTON

.......................................................................................................7.9

7.7.

ISASSEMBLING THE HS INTERFACE BOARD

....................................................................................................7.11

7.8.

ISASSEMBLING THE HAND SENSORS

..............................................................................................................7.12

7.9.

ISASSEMBLING THE MOTOR GUARD

..............................................................................................................7.13

7.10.

ISASSEMBLING THE FRONT PLATE

.................................................................................................................7.14

7.11.

ISASSEMBLING THE RUNNING TRACK

............................................................................................................7.15

7.12.

ISASSEMBLING THE DRIVEN ROLLER

THE DRIVING ROLLER

THE TREAD BELT AND THE MOTOR BELT

..........7.17

7.13.

ISASSEMBLING THE BELT MOTOR

..................................................................................................................7.21

7.14.

ISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS

.......................................................................................7.23

7.15.

ISASSEMBLING THE INVERTER

......................................................................................................................7.24

7.16.

ISASSEMBLING THE ELEVATION MOTOR BELT

...............................................................................................7.25

7.17.

ISASSEMBLING THE ELEVATION MOTOR

........................................................................................................7.26

7.18.

ISASSEMBLING THE ELEVATION MOTOR BRUSHES

.........................................................................................7.29

7.19.

ISASSEMBLING THE ELEVATION BARS

...........................................................................................................7.30

7.20.

ISASSEMBLING THE LEAD SCREW NUTS

.........................................................................................................7.31

7.21.

ISASSEMBLING THE LIMIT SWITCHES

.............................................................................................................7.33

7.22.

ISASSEMBLING THE PHOTOCELL

....................................................................................................................7.34

ADJUSTMENTS ....................................................................................................................................................8.1

8.1.

ENSIONING A NEW TREAD BELT

.......................................................................................................................8.1

8.2.

ENSIONING A USED TREAD BELT

......................................................................................................................8.2

8.3.

ENTERING THE TREAD BELT

............................................................................................................................8.3

8.4.

DJUSTING THE

ENSION AND ALIGNMENT OF THE TREAD

BELT MOTOR BELT

..................................................8.4

8.5.

ENSIONING THE

LEVATION MOTOR BELT

.......................................................................................................8.6

8.6.

LIGNING THE ELEVATION BARS

.......................................................................................................................8.7

8.7.

ALIBRATING THE TREAD BELT SPEED

..............................................................................................................8.8

8.8.

ENTERING THE PHOTOCELL

.............................................................................................................................8.9

Содержание RUN 600 XTPRO

Страница 1: ...SERVICE MAINTENANCE MANUAL REV 1 3...

Страница 2: ......

Страница 3: ...THE MACHINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held res...

Страница 4: ......

Страница 5: ...GRAM WITH ZT30 POWER SUPPLY 2 13 3 PRINCIPLES OF OPERATION 3 1 3 1 BLOCK DIAGRAM 3 1 3 1 1 Display 3 1 3 1 2 Emergency button 3 2 3 1 3 Cardio transmitter 3 2 3 1 4 HS interface board 3 2 3 1 5 RJ45 R...

Страница 6: ...7 1 7 1 DISASSEMBLING THE DISPLAY 7 1 7 2 DISASSEMBLING THE EPROM 7 3 7 3 DISASSEMBLING THE CPU BOARD 7 4 7 4 DISASSEMBLING THE KEYBOARD 7 5 7 5 DISASSEMBLING THE CARDIO RECEIVER 7 6 7 6 DISASSEMBLING...

Страница 7: ...1 Setting up the operation 10 1 10 1 2 Cleaning operations 10 1 10 1 3 Lubricating the tread belt 10 1 10 2 ROUTINE MAINTENANCE OPERATIONS 10 2 10 2 1 Internal cleaning operations 10 2 10 2 2 Lubrica...

Страница 8: ...SONAL CODED DEVICE 11 7 11 2 1 Operating modes 11 7 11 3 HITACHI SJ100 INVERTER ERROR CODES 11 9 11 4 PROCEDURE FOR CLEARING THE ERROR MEMORY ON HITACHI SJ100 INVERTER 11 10 11 5 PROCEDURE FOR CLEARIN...

Страница 9: ...non observance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following st...

Страница 10: ...recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this ma...

Страница 11: ...ragraph 2 7 110 Model 220 and 220 USA Models Mains voltage 115 VAC 230 VAC Frequency 50 60 Hz 50 60 Hz Consumption 1800 Watt 16 A 1800 Watt 8 A Fuse 5x20 4 A fast blow 5x20 4 A fast blow 2 3 AMBIENT S...

Страница 12: ...CONNECTORS CPU board Name type of connector connection CN1 AMP MATE N LOCK 12 pin F to inverter interface board CN2 Flat 10 pin to RJ45 RS232 board CN4 AMP MODU II 6 pin M to cardio receiver CN5 AMP M...

Страница 13: ...ity supply CN2 PANDUIT 8 pin to inverter interface board Inverter interface board Name type of connector connection CN1 AMP MATE N LOCK 6 pin F to inverter CN2 AMP MATE N LOCK 12 pin F to CPU board CN...

Страница 14: ...ion board CN2 1 12 Vdc Blue 1 1 2 5 Vdc Brown 1 2 3 Ground Gray 1 3 4 12 Vdc White 5 5 not used Violet 12 6 Tread belt speed reference PWM Red 10 7 Start Black 8 8 Inverter alarm Orange 9 9 Status Bro...

Страница 15: ...round Black 1 1 RX 8 Low voltage power supply cable Power supply Inverter interface board Power supply CN2 Signal Color Inverter interface board CN4 1 12 Vdc Red 2 3 5 Vdc Yellow 4 4 Ground Black 3 6...

Страница 16: ...cord CN11 1 Reference Brown 1 2 Brown 2 Relay power supply 12 Vdc Blue 4 0 RX 1Q Relay cable Patch cord Relay Patch cord CN11 Signal Color Relay 1 Relay power supply 12 Vdc Blue 1 2 Reference Brown 0...

Страница 17: ...ed 1 2 Pulse per beat Blue 2 6 Ground Black 3 RX 4FR Hand sensor cable CPU board HS interface board CPU board CN7 Signal Color HS interface board HD4 1 Pulse per beat Blue 3 2 Ground Black 1 4 5 Vdc R...

Страница 18: ...d a Safety Switch The differences compared to the 220 standard model are power supply cable high voltage wiring use of a filter only for the inverter presence of an additional emergency device called...

Страница 19: ...he safety switch requires cable RXIMQ 13S to be modified as follows RX 13USA Emergency cable CPU Emergency button Safety switch CPU board CN6 Signal Color Emergency button Safety switch 1 NC contact B...

Страница 20: ...ker which receives the 110 VAC input and generates the 220 VAC output From this point onward the machine wiring diagram is the same as for the 220 version The differences compared to the 220 USA model...

Страница 21: ...y difference compared to the model with non coded receiver is the NSC XT cable between the CPU board and the coded receiver which is described below NSC XT Non coded heart rate meter cable CPU board C...

Страница 22: ...motor and to the inverter interface board as illustrated below RX 5 Inverter cable Inverter interface board Inverter Motor thermal cutout Inverter interface board CN1 Signal Color Inverter Motor ther...

Страница 23: ...model with SWT40 power supply lies in the power supply itself and its connection to the inverter interface board as illustrated below RX 8 Low voltage power supply cable Power supply Inverter interfa...

Страница 24: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 2 14 Page intentionally left blank...

Страница 25: ...IAGRAM The block diagram of the machine is shown in the figure below 3 1 1 DISPLAY It consists of various components that will be individually described below CARDIO RECEIVER It is connected to the ma...

Страница 26: ...from the machine with SN 02000549 it consists of a new maintained button which needs to be released after it has been pressed The button which has a NC contact is connected both to the CPU board and t...

Страница 27: ...The 3 bimetallic safeties are connected in series and reach the inverter as a NC external input signal When this contact opens the inverter generates an alarm When the new emergency button has been in...

Страница 28: ...on the direction of rotation 3 1 11 PHOTOCELL This is the device which provides feedback on the motion of the elevation motor It transmits one pulse for each tooth detected on the encoder wheel which...

Страница 29: ...OSWITCH There are 2 limit switches which control the range of motion of the elevation mechanism These switches are positioned at the travel limits of the elevation bars and change state when pressed a...

Страница 30: ...relationship between the analog input voltage and the inverter output frequency is determined by the values of the configuration parameters in the inverter program During its movement the inverter che...

Страница 31: ...gnal generated by the CPU pins 6 3 of connector CN1 to control the motor speed It is a PWM signal that is to say a fixed frequency square wave with a variable duty cycle The logic of this control has...

Страница 32: ...inverter is programmed to expect a NC signal on these pins When at least one thermal cutout is triggered the contact opens and the inverter detecting the open circuit condition generates an alarm sign...

Страница 33: ...established 0 0 incline position 3 3 3 CONTROLS To vary the incline the CPU board sends the elevation board an Up signal move motor in the up direction to increase the elevation or a Down signal move...

Страница 34: ...n Down signal This is the signal generated by the CPU pin 11 12 of connector CN1 to enable movement of the elevation motor in the downward direction Under normal conditions the signal is at logic leve...

Страница 35: ...enerated by the elevation board pin 1 4 of connector CN2 that changes its logic level level low 0 Vdc and level high 5 Vdc whenever the elevation board receives from the photocell a number of pulses c...

Страница 36: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 3 12 Page intentionally left blank...

Страница 37: ...ble Control panel Retrofit Control panel DB9 male Signal Color Retrofit 1 12 Vdc Yellow 8 5 Ground Green 6 3 Rx Brown 2 2 Tx White 1 For all further information including troubleshooting refer to the...

Страница 38: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 4 2 Page intentionally left blank...

Страница 39: ...the machine and have a rating of at least 1800 Watt 9 Do not connect other machines or users to the same wall outlet 10 Position the mains lead of the machine where is will not be underfoot For this...

Страница 40: ...s standby mode awaiting a keyboard command To check the correct operation of the machine get on the machine press the Start key on the keyboard to begin exercising check that the belt motor starts pre...

Страница 41: ...onse This type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after...

Страница 42: ...reach the control panel Is the fuse OK Is mains lead OK Does the wall output supply the correct voltage Replace the blown fuse Replace the mains lead Connect machine to a suitable electrical output TH...

Страница 43: ...e output of the inverter interface board Replace the CPU board Replace cable connecting the power supply to the inverter interface board Replace the inverter interface board Replace cable connecting t...

Страница 44: ...e automatic circuit breaker NO Is the mains voltage present at the output of the automatic circuit breaker 8 NO Replace the automatic circuit breaker YES Is the mains voltage present at the input to t...

Страница 45: ...e 220 model with non coded receiver 3 As for point 2 but on connector CN1 of the CPU board 4 As for point 2 but on connector CN4 of the inverter interface board 5 As for point 2 but on connector CN2 o...

Страница 46: ...R IS OFF Is the emergency button pressed Is the v oltage at the output of the CPU board correct Replace the CPU board Correct operation YES NO NO 1 Is the voltage at the CN11 patch connector correct R...

Страница 47: ...orrectly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes between pins 1 and 3 of the CPU board Th...

Страница 48: ...minals correct Replace the emergency button Correct operation YES NO NO YES 1 Is the voltage at the output of the CPU board correct Replace cable between the CPU board and the emergency button Replace...

Страница 49: ...ing the training session The most common causes are principally One of the motor thermal cutouts has been tripped The inverter has shut down for protection from a mains voltage fluctuation spike or gl...

Страница 50: ...Check the error message displayed and or memorized by the inverter E01 E02 E03 E04 E05 E06 E07 E08 E10 E11 E22 E09 E12 E14 E15 E21 None The inv erter is on YES NO Execute the procedure The inv erter...

Страница 51: ...a good state and lubricated NO Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail bel...

Страница 52: ...able interference The machine is OK Replace the inverter NO NO E07 E06 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled n...

Страница 53: ...he machine is OK Replace the inverter NO YES E10 E08 E11 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which a...

Страница 54: ...automatic circuit breaker and filter NO 3 Is the supply voltage at the filter output correct NO Replace the filter YES Check and reinstate the wiring between the filter and inverter YES Follow the pro...

Страница 55: ...220 VAC or 110 VAC depending on the type of mains electricity supply This error may be generated even by brief drops in the line voltage due to overloads or other causes Therefore it can be very usef...

Страница 56: ...e inverter input Replace the inverter Programming error on the inverter Reprogram it NO YES Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks hig...

Страница 57: ...ses isolated from ground at the inverter output Replace the inverter NO 1 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circle...

Страница 58: ...circuit breaker and the filter NO 3 Is the supply voltage at the output of the filter correct NO Replace the filter YES Check and reinstate cable between the filter and the inveter YES Follow the pro...

Страница 59: ...220 VAC or 110 VAC depending on the type of mains electricity supply This error may be generated even by brief drops in the line voltage due to overloads or other causes Therefore it can be very usef...

Страница 60: ...RTER DISPLAY SHOWS E21 This inverter error message is associated with problems of high inverter temperature YES Replace the inverter E21 Does the machine resume correct operation after being switched...

Страница 61: ...he input to the inverter interface board Check and or replace cable connecting the inverter interface board to the inverter Replace the inverter interface board NO NO YES Is the alarm present at the i...

Страница 62: ...the inverter interface board 3 Place the tester probes between pins 3 ground and 9 signal of connector CN2 on the inverter interface board Under an alarm condition the measured voltage should be 0 Vd...

Страница 63: ...windings short circuited or open circuited YES Replace the inverter 1 NO Replace the belt motor Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks...

Страница 64: ...measured voltage should be 4 8 Vdc To check the PWM signal place a tester between pins 6 signal and 3 ground of connector CN1 on the CPU board When the belt is halted the measured voltage should be 5...

Страница 65: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 6 25 speed The variation of the signal must be accompanied by a corresponding variation in the belt speed see Table 6 7 1 or Table 6 7 2...

Страница 66: ...motor group THE DISPLAYED SPEED IS INCORRECT Is the relationship between the displayed speed and the inverter frequency correct Is the inverter control voltage correct YES NO YES Replace the inverter...

Страница 67: ...between the inverter interface board and the inverter YES NO 5 Is the inverter control voltage at the output of the inverter interface board correct Follow the procedure step by step to correctly dia...

Страница 68: ...will be slightly different but still comparable 4 Place the tester probes between the terminals O signal and L ground of the inverter Check that during machine operation the speed shown on the displa...

Страница 69: ...ON E5 Check the status of the 2 LEDs on the elevation board Is the supply to the elevation motor correct when the actuation command arrives BOTH OFF BOTH ON YES 1 A Does the elevation board receive th...

Страница 70: ...or replace the cable connecting the elevation board to the filter YES Does the voltage at output by the transformer rectifier reach the elevation board NO Replace the elevation board YES Is the volta...

Страница 71: ...ard YES Is the pulse signal at the photocell output correct 9 10 Does the status signal reach the CPU board Replace the CPU board 7 NO Check and or replace cable between CPU board and elevation board...

Страница 72: ...ed the measured voltage should be approximately 4 2 Vdc 4 Place the tester probes between pins 1 and 2 of connector CN4 on the elevation board The measured voltage should be approximately 220 VAC or 1...

Страница 73: ...3 3 2 The reset procedure THE ELEVATION MOVES IN ONLY ONE DIRECTION Are 2 LEDs on the elevation board both illuminated Is the machine in one of the 2 travel limit positions YES NO YES 1 2 Does the el...

Страница 74: ...with the checks highlighted by circled numbers which are described in detail below If you need to replace the elevation board reassemble on the new board the chip installed into the old one if it is a...

Страница 75: ...c 4 DL1 corresponds to the upper limit switch while DL2 on SMD board DL3 on traditional board corresponds to the lower limit switch 5 Disconnect the 2 connecting cables of the relevant limit switch an...

Страница 76: ...es as a result of excessively high currents THE DISPLAYED ELEVATION IS INCORRECT Is the position of the limit switch correct Is the elevation motor current correct YES NO YES Lubricate the elevation b...

Страница 77: ...ke particular care with the checks highlighted by circled numbers which are described in detail below 1 See the following table Photocell Photocell board SW Optek OPB610 GF970711 RX50V1 2 Place the te...

Страница 78: ...step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes between pins 1 and 3 c...

Страница 79: ...HS interface board Replace the HS interface board 2 YES NO THERE IS NO HEART RATE SIGNAL Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highli...

Страница 80: ...nce between machines OK Is the receiver positioned correctly and are the connecting cables correctly routed Are there sources of electromagnetic noise near the receiver Move the machines to the minimu...

Страница 81: ...detail below 1 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the schematic below The circuit lights the LED for every heart beat and or di...

Страница 82: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 6 42 Page intentionally left blank...

Страница 83: ...Turn off the machine and unplug the mains lead from the wall output 2 Unscrew the 2 screws a using a large Phillips screwdriver 3 Remove the tidy rack Figure 7 1 2 4 Remove the 2 caps b 5 Unscrew the...

Страница 84: ...Manual rev 1 3 Page 7 2 Figure 7 1 3 6 Open the DISPLAY taking care to the RJ45 RS232 board d To remove the DISPLAY 7 Disconnect connectors e 8 Remove the DISPLAY To reassemble the DISPLAY carry out...

Страница 85: ...using an integrated circuit extractor tool Figure 7 2 2 To reassemble the EPROM 1 Make sure that reference index b on the EPROM coincides with reference notch c on the socket 2 Be careful to center th...

Страница 86: ...ssembling the display With the display placed on a work bench 1 Disconnect keyboard connector a 2 Remove the 5 screws b using a small Phillips screwdriver 3 Disconnect the cardio receiver if it is sti...

Страница 87: ...ssemble the new KEYBOARD with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working towards the right without b...

Страница 88: ...splay Figure 7 5 1 Carry out the procedure described in paragraph 7 1 Disassembling the display With the display on a work bench 1 Unscrew the 2 screws a using a small Phillips screwdriver 2 Open the...

Страница 89: ...screw the 8 screws a using a large Phillips screwdriver 3 Rotate the display group through 180 Figure 7 5 4 4 Back off the 3 screws b using a 5 mm hex T wrench 5 Remove the lexan instruction panel c 6...

Страница 90: ...EIVER support 10 Remove the RECEIVER by pulling it from the top Figure 7 5 7 11 Disconnect connector e 12 Remove the RECEIVER To reassemble the RECEIVER carry out the above steps in reverse order WARN...

Страница 91: ...he wall outlet 2 Unscrew the 8 self tapping screws a using a large Phillips screwdriver Figure 7 6 2 3 Open the display panel support 4 Disconnect the two EMERGENCY BUTTON wires b using a large Philli...

Страница 92: ...rvice Maintenance Manual rev 1 3 Page 7 10 Figure 7 6 4 6 Firmly gripping the inner part push and rotate the EMERGENCY BUTTON to detach it To reassemble the EMERGENCY BUTTON carry out the above steps...

Страница 93: ...ors b 4 Disconnect connector c Figure 7 7 3 5 Back off the 2 screws d using a large Phillips screwdriver 6 Remove the HS INTERFACE BOARD 7 To separate the circuit board from its support open the 4 fix...

Страница 94: ...nted tool such as a screwdriver to leverage inside the SENSOR slot a 3 Lift the upper SENSOR The sensors are attached to the handlebar with adhesive tape Figure 7 8 2 4 Back off the 2 screws b using a...

Страница 95: ...SEMBLING THE MOTOR GUARD Figure 7 9 1 1 Turn off the machine and unplug the mains lead from the wall outlet 2 Unscrew the 6 screws a using a large Phillips screwdriver 3 Remove the MOTOR GUARD b To re...

Страница 96: ...t the procedure described in paragraph 7 9 Disassembling the motor guard 1 Unscrew the 4 self tapping screws a using a large Phillips screwdriver 2 Rotate the FRONT PLATE b downward The plate remains...

Страница 97: ...lug the mains lead from the wall outlet 2 Unscrew the 2 screws a using a 6 mm Allen T wrench 3 Remove the rear caps b on the right and left hand sides 4 Unscrew the 2 screws c fixing the footrests usi...

Страница 98: ...nch 7 Remove the 2 footrest guides f 8 Pull out the RUNNING TRACK from the side The front and rear profiles of the RUNNING TRACK are different and therefore it is necessary to mark the correct positio...

Страница 99: ...ocedure described in paragraphs 7 9 Disassembling the motor guard and 7 11 Disassembling the running track 3 Remove the dust guard 4 Unscrew the 2 screws a using a 6 mm Allen T wrench Figure 7 12 2 5...

Страница 100: ...ck off the 2 outer nuts e and the 2 inner nuts f using a 13 mm wrench Figure 7 12 5 10 Remove the 2 caps h 11 Back off the 2 bolts i using a 6 mm allen wrench through the holes previously closed by th...

Страница 101: ...ve belt o from the motor pulley p Figure 7 12 8 16 Unscrew the 2 fixing screws of the DRIVING ROLLER q using a 6 mm Allen T wrench Figure 7 12 9 17 Disengage the DRIVING ROLLER from its supports 18 Re...

Страница 102: ...assemble the flywheels the right way round use the markings made previously To ensure correct reassembly insert the DRIVING ROLLER in the MOTOR BELT before assembling it on the supports After completi...

Страница 103: ...motor to the machine frame using a 13 mm wrench and holding the screw underneath in place with a 6 mm Allen T wrench 3 Back off the 2 outer nuts b and the 2 inner nuts c using a 13 mm wrench 4 Move t...

Страница 104: ...OTOR To reassemble the BELT MOTOR carry out the above steps in reverse order Figure 7 13 4 Remember to reassemble the motor on the plastic support shown in the figure at left that insulate it from the...

Страница 105: ...ing a 7 mm wrench 3 Remove the protective grille To disassemble an ELECTRONIC CIRCUIT BOARD 4 Disconnect all the connectors 5 Unscrew the screws fixing it to the plate support using a 7 mm socket wren...

Страница 106: ...a small Phillips screwdriver 2 Remove the INVERTER cover Figure 7 15 2 3 Disconnect the electrical cables b 4 Unscrew the 4 fixing screws c shown in Figure 7 15 1 using an 8 mm wrench holding the nut...

Страница 107: ...lips screwdriver unscrew the 4 self tapping screws a 4 Remove the belt guard b Figure 7 16 2 5 Holding the pivot in place with a 5 mm Allen T wrench back off the self tapping nut of belt tensioner c u...

Страница 108: ...motor belt up to the slackening of the belt step 7 1 Disconnect the motor power supply cable and the photocell cable 2 If present use a 10 mm wrench to remove the 2 fixing screws from the cover of the...

Страница 109: ...ual rev 1 3 Page 7 27 Figure 7 17 3 7 Strike the motor shaft with a rubber hammer and using a pointed tool if necessary remove the shaft from the lower side of the machine Figure 7 17 4 8 Recover the...

Страница 110: ...10 mm wrench SITI motor 8 mm wrench 10 Unscrew the 4 fixing screws of the ELEVATION MOTOR using a 4 mm Allen T wrench and holding the nut in place with a 10 mm wrench 11 Remove the ELEVATION MOTOR To...

Страница 111: ...18 1 Carry out the procedures described in paragraphs 7 9 Disassembling the motor guard and 7 10 Disassembling the front plate 1 Manually or using a small flat head screwdriver unscrew the protective...

Страница 112: ...s right hand side 3 Unscrew the two fixing screws of wheels a using two 6 mm T wrenches Figure 7 19 2 4 Remove wheel b 5 Remove the wheel shaft c 6 Remove spacer d 7 Remove unscrewing them by hand the...

Страница 113: ...bling the front plate 2 Overturn the machine on its right hand side 3 Using a large Phillips screwdriver unscrew the 4 self tapping screws a 4 Remove the belt guard b Carry out the procedure described...

Страница 114: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 7 32 Figure 7 20 3 8 Remove the LEAD SCREW NUT GROUP To reassemble the LEAD SCREW NUT GROUP carry out the above steps in reverse order...

Страница 115: ...SWITCH support bracket using a 3 mm Allen T wrench 3 Remove the LIMIT SWITCH group and the supporting bracket Figure 7 21 2 4 To remove the LIMIT SWITCHES from the supporting bracket unscrew the 2 scr...

Страница 116: ...the PHOTOCELL board 2 Using a 10 mm wrench unscrew the 2 screws fixing the cover of the protective housing of encoder wheel b if present 3 Open the cover 4 Unscrew the 2 screws fixing the PHOTOCELL b...

Страница 117: ...exactly 1 meter from each other Figure 8 1 2 2 Lock down the right hand tread belt tensioner screw a until the distance between the reference marks increases by 7 mm 3 Lock down the left hand tread b...

Страница 118: ...ng screw a until the two reference marks on the tread belt are once again 1 meter apart 3 Lock down the left belt tensioning screw until the rear roller is aligned with the crosspiece This procedure i...

Страница 119: ...he movement of the tread belt correcting any tendency to shift to the right or left exclusively by adjusting the left tensioning screw a Locking down this screw favors shifting of the belt to the righ...

Страница 120: ...a 13 mm screw and holding the screw underneath in place with a 6 mm Allen T wrench Figure 8 4 2 3 Back off the 2 outer nuts b using a 13 mm wrench 4 Use a tension gauge for belts 5 Turn the 2 inner ad...

Страница 121: ...reference rod d rested against the driving roller pulley and make sure that The pulley and flywheel are parallel 1 Repeat steps 3 and 4 2 Make the adjustment by turning the 2 inner adjuster nuts c us...

Страница 122: ...hine on its maximum elevation position 2 Remove the belt guard The elevation motor belt tension is correct when it has a play of approximately 1 5 cm at the point A indicated by the arrow Figure 8 5 2...

Страница 123: ...wheel shaft holes on both bars are aligned 2 Use a gauge to make sure that both elevation bars project by the same distance A from the lead screw nuts If this is not the case turn one of the bars by h...

Страница 124: ...QUALIFIED TECHNICIAN who must ensure that there are no unauthorized persons near the machine 1 Plug the mains lead into the wall outlet 2 Turn on the machine 3 Start the tread belt and set the speed...

Страница 125: ...the 2 fixing screws of the cover of the protective housing of the encoder wheel where present 2 Open the cover For the BONFIGLIOLI motor 3 Adjust the centering of the encoder photocell by turning the...

Страница 126: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 8 10 Page intentionally left blank...

Страница 127: ...e actual settings 9 1 1 LANGUAGE USED When a language is chosen from the list of languages available all the messages on the display are automatically shown in the chosen language To change the curren...

Страница 128: ...input the desired time using the numeric keys and press ENTER to confirm 9 1 4 ACTIVATING THE AND KEYS The user can enable the and keys to modify the target heart rate during exercise sessions in CPR...

Страница 129: ...a signal available from only one of the 2 sources it will be used even if it has not been configured as the priority source To change this setting when the LED display is showing the current priority...

Страница 130: ...enable or disable the scrolling function as shown in the table below KEY DISPLAY MODE 1 OFF DISABLED 2 ON ENABLED then press ENTER to confirm the choice The system will now go back to the standby mode...

Страница 131: ...maintenance information at the desired values for example after replacing the CPU board with the equipment in the standby mode press number keys 314 at the same time The following message will appear...

Страница 132: ...he desired value using the numeric keys to enter and press ENTER to confirm Just press ENTER to maintain the original value 9 4 4 DISTANCE COVERED To change this value when the value actually in memor...

Страница 133: ...without saving press the FUNC key After this the display will revert to showing the selected main function To display the extended function parameters 1 Press the 1 or 2 keys to display the desired f...

Страница 134: ...82 Selection of voltage of AVR function for the motor 240 b12 Level of electronic thermal setting 8 00 b22 Level of overload restriction setting 12 00 b83 Carrier frequency setting KHz 16 0 b90 Dynami...

Страница 135: ...ns that the type C extended functions are available 10 Press the FUNC key to access the extended function the display will show A 0 11 Press the 1 key once to view the value of the parameter the displ...

Страница 136: ...A 13 0 YES A 55 0 YES A 14 0 YES A 56 1 YES A 15 0 YES A 57 0 YES A 16 0 YES A 58 1 YES A 17 0 YES A 62 50 YES A 18 10 0 YES A 63 98 A 19 10 0 YES A 64 0 YES A 20 0 5 YES A 68 0 5 YES A 21 0 YES A 71...

Страница 137: ...t once a week For external cleaning proceeds as follows 10 1 1 SETTING UP THE OPERATION 1 Turn off the machine by placing the switch in the 0 position OFF 2 Unplug the mains lead from the wall outlet...

Страница 138: ...d clean it using compressed air or a vacuum cleaner 6 Move the machine and clean the floor underneath using a vacuum cleaner 10 2 2 LUBRICATING THE ELEVATION BARS Carry out these operations approximat...

Страница 139: ...Technical Service or adjust the tension 2 With the machine moving at a speed of approximately 10 km h 7 mph check the centering of the tread belt If any anomalies are found call in the authorized Tech...

Страница 140: ...ORKING CONDITIONS 1 Check that the special plate is present under the machine wheels 2 Check that the machine is connected directly to the wall outlet without any extension cords and that the outlet i...

Страница 141: ...lead from the wall outlet 4 Remove the guard plate of the elevation motor drive belt 5 Check the state of wear of the elevation motor drive belt Replace if it shows evident signs of wear 6 Check the t...

Страница 142: ...sing a heart rate frequency simulator check that the machine does not detect its presence and doesn t alter the previously measured heart rate 10 3 13 CHECKING THE OPERATION OF THE HAND SENSOR RECEIVE...

Страница 143: ...eiver shown in the figure below which consists of Figure 11 1 1 an antenna a designated the coil which receives the signal from the transmitter strap worn by the user an integrated circuit b designate...

Страница 144: ...which may be useful for improving the reception of the cardio signal 11 1 1 TYPE OF ASIC The cardio receivers can be equipped with 3 different types of ASIC models identifiable by the code marked on t...

Страница 145: ...way it is possible to determine whether there is electromagnetic noise and identify its source The only effective solution in the presence of electromagnetic interference is to reduce the power of th...

Страница 146: ...to the parallel combination of the added resistor and the existing 15 KOhm resistor 11 1 4 MECHANICAL VIBRATIONS Mechanical vibrations may cause slight shifting of the coil giving rise to transient im...

Страница 147: ...ease note that even small departures from the above specifications may considerably impair the accuracy of reception The optimal configuration is therefore that shown in the figures below receiver hou...

Страница 148: ...XTPRO Service Maintenance Manual rev 1 3 Page 11 6 Figure 11 1 4 11 1 6 ROUTING OF CABLES Particular care must be taken in the routing of cables to prevent interference with the receiver coil Figure...

Страница 149: ...es into a given floor space area This technology is an evolution of the Polar Coded technology with which it is fully compatible The PCD system differs from Polar s standard coded technology because i...

Страница 150: ...chine receives the user s heart rate signal but does not operate in coded mode Synchronization time 10 15 seconds maximum If the machines are installed extremely close together there may be interferen...

Страница 151: ...y which stores the working program the output is disconnected E08 Low voltage protection A drop in the input voltage below 150 160 V triggers this error and the output is disconnected E09 CT error Whe...

Страница 152: ...ing of the machine 11 4 PROCEDURE FOR CLEARING THE ERROR MEMORY ON HITACHI SJ100 INVERTER For all Hitachi SJ100 inverters it is available an easy procedure for clearing the error memory To do this 1 T...

Страница 153: ...ress also Stop Reset key for about 1 second and wait for about 3 seconds until the blinking d00 is shown on the display 6 Now release all keys again The initializing phase that now begins will be comp...

Страница 154: ...disconnected E7 EEPROM error When an error is detected on the EEPROM memory which stores the working program the output is disconnected E8 Low voltage protection A drop in the input voltage below 150...

Страница 155: ...Be very careful not to touch any other keys or touch the aforesaid keys at the wrong time as this can seriously damage the inverter programming with consequent malfunctioning of the machine 11 7 PROCE...

Страница 156: ...RUN 600 XTPRO Service Maintenance Manual rev 1 3 Page 11 14 Page intentionally left blank...

Страница 157: ......

Страница 158: ...0SM00080 ING TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650438 Fax 39 0547 650150 e mail service technogym com...

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