NOTE
i
408-32027
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Rev A
The upper end of the wire crimper must be up
against the adjustment wheel on the tool holder.
6. Tighten the crimper bolt ONLY finger tight.
NOTE
i
Insulation crimpers with legs of equal length, that
are identical front and back, may be positioned with
either side out. All other insulation crimpers MUST
be positioned with part number facing the direction
noted during removal. If new parts are used, be
SURE part numbers agree with numbers on parts
list.
7. Lift feed pawl and pull terminal strip back until
lead terminal is between strip guides.
8. Form a piece of heavy paper over anvil, then
slowly hand-cycle machine while watching
alignment of crimpers with anvil. When ram
assembly has reached bottom of stroke, carefully
tighten crimper bolt. Crimpers MUST move freely
over anvil after paper is removed.
6.4. Feed Pawl Replacement
DANGER
STOP
To avoid personal injury, be SURE power to the
terminator is turned "off" and the power cord is
disconnected before making replacements with the
guard doors open.
1. With the power to the terminator "off," and the
power cord disconnected, open the terminator
guard doors.
2. Remove the adjustment screw which holds the
feed pawl to the feed finger (feed pawl holder).
3. Replace feed pawl using reversed procedure. If
new pawl is installed, be SURE the part number
agrees with the number on the parts list.
4. Adjust feed pawl as described in Paragraph 5.4.
7. CLEANING AND LUBRICATION
For best performance and minimum downtime,
applicator should be cleaned, inspected, and
lubricated after each eight hours of operation, and
each time it is removed from machine to be placed in
storage.
7.1. Cleaning
DANGER
STOP
To avoid personal injury, be SURE power to the
terminator is turned "off" and the power cord is
disconnected before removing the applicator.
1. With the power to the terminator "off," and the
power cord disconnected, open the terminator
guard doors and remove the applicator as
described in Paragraph 3.2.
NOTE
i
It is NOT necessary to remove section of terminal
strip to clean applicator.
2. Using a clean, dry cloth, remove dirt, chips, etc.,
from applicator. The entire applicator may be
immersed in a suitable commercial solvent (one that
won't affect paint or plastic) once a month to flush
out chips.
3. Lubricate applicator as described in Paragraph
7.2 before re-assembling.
7.2. Lubrication
Lubricate applicator each eight hours at the following
points with SAE 20 motor oil (nondetergent), or where
specified, light grease.
CAUTION
!
DON'T use too much oil or grease on applicator.
Any excess lubricant MUST be wiped off before
placing applicator back in service. Don't put
lubricants between wire and insulation discs.
DANGER
STOP
To avoid personal injury, be SURE power to the
terminator is turned "off" and the power cord is
disconnected before removing the applicator.
1. With the power to the terminator "off," and the
power cord disconnected, open the terminator
guard doors and remove the applicator as
described in Paragraph 3.2.
2. Carefully lay applicator on its side and put one
drop of oil on feed finger pin. Wipe feed finger pin to
remove excess oil.
3. Put a drop or two of oil on the floating shear(s) in
the shear holder(s).
8. APPLICATOR STORAGE
CAUTION
!
When storing applicator, or taking it out of machine
for any reason, be sure to avoid damage to the
tooling by preventing the bottoming of the upper
tooling on the applicator base.
1. Remove the terminal strip as described in
Paragraph 4.2.
2. Remove the applicator as described in Paragraph
3.2.
3. Clean and lubricate the applicator as described in
Section 7, CLEANING AND LUBRICATION.
4. Store the applicator in an area where it cannot be
damaged.
9. REVISION SUMMARY
This document supersedes 408-127000. New release
of 408-32027.
