background image

Tool Holder

Guard

Guard

Applicator Base

Tool Holder

Applicator Base

Guards on the applicator may differ from the guards shown in the illustrations.

End-Feed Through-Splice Applicator for Through-

Splice Applications in AMP 5K/40 CE Terminators

 Side-Feed  Through-Splice Applicator for Through-

Splice Applications in AMP 5K/40 CE Terminators

© 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

All Rights Reserved
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product and/or Company names may be trademarks of their respective owners. 

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Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service, 
visit our website at www.te.com

LOC B

408-32027

End-Feed and Side-Feed

Applicators for AMP 5K/40* CE

Through-Splice Terminators

08 FEB  12  Rev A

Figure 1

1. INTRODUCTION

Side-Feed and End-Feed Through-Splice Applicators 
(Figure 1) for  AMP  5K/40 CE Through-Splice 
Terminators apply strip terminals to pre-stripped wires. 
Each applicator accepts the strip form of certain 
terminals, which are identified on the applicator parts 
list and exploded view drawing (Applicator Log) for 
each applicator. The terminal listed on the applicator 
data plate is the one that was specified when the 
applicator was ordered. Some terminals have two 
carrier strips, others just one.

Additionally, these instructions cover the differences 
between the AMP 5K/40 CE through-splice terminator 
for through-splice terminals (Figure 1) and the 

AMP 5K/40 CE Terminator 2161500-[ ] for end of wire 
applications. 

Refer to customer manual 409-10204 for general 
machine information about the AMP 5K/40 CE 
Terminating Machines. 

This instruction sheet, the parts list and the exploded 
view drawing packaged with the applicator and 

409-10204 provide all the information required to 
operate and maintain the applicator and machine

.

When reading this document, pay particular attention 
to DANGER, CAUTION, and NOTE statements.

DANGER

STOP

Denotes an imminent hazard which may result in 

moderate or severe injury.

CAUTION

!

Denotes a condition which may result in product or 

equipment damage.

NOTE

i

Highlights special or important information.

O

R

IG

INAL  

INST

RUCTIONS

Содержание AMP 5k/40 CE

Страница 1: ...Terminators apply strip terminals to pre stripped wires Each applicator accepts the strip form of certain terminals which are identified on the applicator parts list and exploded view drawing Applicat...

Страница 2: ...d to allow access to both sides of the crimper for through splice type applications Refer to Figure 3 These guards work together with the applicator guards to protect the operator The left and right g...

Страница 3: ...inal from the strip The wire crimp is easily adjusted providing an array of different wire crimp sizes NOTE i All AMP 5K 40 CE Through Splice Terminators are equipped with a precision adjust feature T...

Страница 4: ...strip and the terminal holder keeps the terminal from raising during the crimping and shearing process The anvil the front shear holder the rear shear holder if used the terminal support and the strip...

Страница 5: ...r must be adjusted Refer to Paragraph 5 1 Crimp Height Adjustment If the lower portion has no movement then it is properly located side to side 2 Align the lower tooling to the upper tooling tool hold...

Страница 6: ...ard the stock drag and the open side up 6 Raise feed pawl and continue to feed terminal strip until LEAD terminal is over anvil and feed pawl engages hole in carrier strip 7 Turn terminal drag downwar...

Страница 7: ...justments as follows A Minor Crimp Height Adjustments Minor adjustments can be made using the manual adjust that is on the terminator The total adjustment range using this feature is approximately 018...

Страница 8: ...oward the rear of the anvil on the next feed stroke 10 Raise the terminal drag lift the feed finger and pull the terminal strip back and repeat steps 3 through 7 until the terminal is centered over th...

Страница 9: ...er strip but be sure the strip guides are parallel and that the terminal strip can move freely with a minimum of side clearance Retighten the screws NOTE i If feed pawl is not aligned with the front s...

Страница 10: ...the anvil is replaced the front shear and holder must be re aligned See Paragraph 5 6 A 6 Re align crimpers 6 2 Floating Shear Replacement Side Feed Through Splice Applicators Only NOTE i It is not n...

Страница 11: ...onnected before removing the applicator 1 With the power to the terminator off and the power cord disconnected open the terminator guard doors and remove the applicator as described in Paragraph 3 2 N...

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