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•  Flares and swages 1/8" to 3/4" O.D. tubing. 

•  Screw-type feed.

•  Two bars included cover 9 sizes. 

•  Self-centering, slip-on forged steel yoke.

•  Swivel-type swaging adapters and flaring cone are hardened steel chrome-

finished for easy operation.

•  For soft tubing only – copper, aluminum, brass and steel.
FOR SWAGING

Before beginning, be sure the tubing is cut off squarely and cut-off burrs are 

removed.

1. Loosen the wing nuts which will permit the separation of the two halves of the bar.

2. Insert the tubing into the bar hole of the corresponding size, allowing tubing to 

protrude above the face of the tool approximately 1/8" more than the diameter of 

the tube you are swaging (i.e., on 1⁄2" O.D. tubing, tubing should protrude 5/8" 

above face of the bar).

3. Tighten the wing nuts. It is a good practice to tighten the wing nut nearest to the 

tube first. The wings on the nuts are of a special shape that permits using the rod 

of the yoke as a lever in tightening. Nuts must be securely tightened so there is no 

chance of the tube slipping.

4. Select the proper size swaging spreader and screw it on to the feed screw. Place 

a drop of oil on the spreader. Note that the small spreader (see “A” Fig.1) is used 

for 3/16", 1⁄4" and 3/8" O.D. tubing. Separate spreaders are included for 7/16", 

1/2", 5/8" and 3/4" O.D. tubing.

5. Slip the yoke over the bar and turn in a clockwise direction so that it hooks  

on the bar (Fig. 2).

6. Screw the spreader into the tube until the chamfer on the upper shoulder of the 

spreader is bearing on the tube.

7. Hold the yoke so it will not twist off the bar and unscrew the spreader from the 

tube (Fig. 3). The result will be a clean, accurate swage.

FOR FLARING

1. Attach the flaring cone to the feed screw.

2. Repeat swaging steps 1-3.

3. Slip the yoke over the bar and turn in a clockwise direction so that it hooks  

on the bar.

4. Screw the flaring cone into the tube until it forms the proper shape.

5. Hold the yoke so it will not twist off the bar and unscrew the spreader from 

the tube (Fig. 3). The result will be a clean, accurate flare.

  IMPORTANT- 

Lubricate the feed screw with petroleum lubricating grease  

or equivalent to prolong tool life, reduce operating effort and assure  

reliable results.

Warranty

This Klein product, manufactured and sold for commercial or industrial uses, is 

warranted to be free from defects in materials and workmanship for the normal life of the 

product. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS. At 

its option, Klein will repair or replace, or refund the purchase price of, any product which 

fails to conform with this warranty under normal use and service. 

In no event shall Klein 

be liable for incidental or consequential damage.

   

WARNINGS:

Always wear approved eye protection.

• 

Never use on or near live electrical circuits. 

• 

FIG. 1

FIG. 3

FIG. 2

Flaring cone

Swaging spreaders

Feed screw

Yoke

Bars

Feed screw

Swaging spreader 

or flaring cone

Bar

Wing nuts

Tube

Yoke

Bar

Wing nut

89020

INSTRUCTIONS FOR FLARING & SWAGING TOOL

A

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