6-17
6-17
THDC / THDCP - 954 / 955 / 974 (Rev. 06/03)
THDC / THDCP - 954 / 955 / 974 (Rev. 06/03)
P
Prro
ob
blle
em
m
C
Ca
au
us
se
e
C
Co
orrrre
ec
cttiio
on
n
9.
9. Low
Low Air
Air lig
light (
ht (DS7)
DS7)
is illuminated and
is illuminated and
buzzer (LS5) is
buzzer (LS5) is
energized.
energized.
(Continued)
(Continued)
3.
3. Defecti
Defective low
ve low air pr
air pressure
essure switc
switch
h
(S13).
(S13).
3.
3. Allo
Allow truc
w truck to buil
k to build air pres
d air pressur
sure,
e,
shut down engine, and with an
shut down engine, and with an
ohmmeter read across each termi-
ohmmeter read across each termi-
nal of the low air pressure switch
nal of the low air pressure switch
(S13) to
(S13) to chassis
chassis ground.
ground. Ohmme-
Ohmme-
ter readings on one terminal
ter readings on one terminal
should be 0 - 40 ohms while the
should be 0 - 40 ohms while the
other
other terminal
terminal’s ohmmeter
’s ohmmeter reading
reading
should be infini
should be infinity
ty.
. If the air pres
If the air pres--
sure gauge, located on the instru-
sure gauge, located on the instru-
ment panel, shows good air pres-
ment panel, shows good air pres-
sure and the ohmmeter readings
sure and the ohmmeter readings
are not as described above,
are not as described above,
replace low air pressure switch
replace low air pressure switch
(S13).
(S13).
7.
7. Brak
Brake F
e Fault
ault lig
light
ht
(DS8) is
(DS8) is illumi
illuminated
nated
1.
1. Overstr
Overstroke
oke indicator
indicator swit
switch (
ch (S27)
S27)
is overstroked.
is overstroked.
2.
2. Brak
Brake cool
e coolant pr
ant press
essure sw
ure switc
itch
h
(S23) is defective.
(S23) is defective.
3.
3. Brak
Brake cool
e coolant pr
ant pressu
essure is
re is below
below
10 psi.
10 psi.
a. Leak in brake cooling circuit.
a. Leak in brake cooling circuit.
b. Defective pressure relief valve
b. Defective pressure relief valve
in port 3 of the brake manifold
in port 3 of the brake manifold
valve.
valve.
4.
4. Brake
Brake coolant
coolant temperatur
temperature sw
e switch
itch
(S24) is defective.
(S24) is defective.
5.
5. Brak
Brake cool
e coolant t
ant tempe
emperatu
rature
re
exceeds 190
exceeds 190
_
_
F
F..
6.
6. Ther
There is a
e is a shor
short on w
t on wire
ire #32.
#32.
1.
1. Visual
Visually
ly inspect
inspect the ov
the overstrok
erstroke
e
indicator
indicator switc
switch (S27).
h (S27). If an over-
If an over-
stroked condition has occurred, a
stroked condition has occurred, a
brass colored indicator rod will be
brass colored indicator rod will be
protruding from the end cover of
protruding from the end cover of
the power cluster approximately
the power cluster approximately
3/4” to 1”.
3/4” to 1”. T
To reset, push the indi
o reset, push the indi--
cator rod back into the end cover.
cator rod back into the end cover.
2.
2. Ref
Refer
er to
to the
the
Electrical System
Electrical System
Troubleshooting
Troubleshooting
of the
of the
Brake
Brake
Fault light
Fault light
found earlier in this
found earlier in this
section.
section.
3.
3.
a. Isolate leak and repair.
a. Isolate leak and repair.
b. Replace the 175 psi pressure
b. Replace the 175 psi pressure
relief valve in the brake man-
relief valve in the brake man-
ifold valve at port 3.
ifold valve at port 3.
4.
4. Ref
Refer
er to
to the
the
Electrical System
Electrical System
Troubleshooting
Troubleshooting
of the
of the
Brake
Brake
Fault light
Fault light
found earlier in this
found earlier in this
section.
section.
5.
5. Refe
Refer to
r to Probl
Problem 1.
em 1. in th
in the
e
Wet
Wet
Disc Brakes Cooling System
Disc Brakes Cooling System
Troubleshooting
Troubleshooting
chart in
chart in
Section
Section
15C
15C
..
6.
6. Isol
Isolate
ate and
and repa
repair
ir
https://www.forkliftpdfmanuals.com/
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