Page 62
B5-440-36 / B5-440-48 / B5-540-48XL / BF-030-48 Operator Manual
MB-440-07
Code
Description
Solution
E-0-0-1
E-0-2-1
Battery high voltage Possible causes: wrong battery voltage for charger, other charger
also attached, resistive battery. Possible solutions: check the battery
voltage and cable connections. Check battery size and condition. This
error will automatically clear once the voltage is in range.
E-0-0-2
E-0-2-2
Battery low voltage
Possible causes: battery disconnected, battery over discharged. Possi-
ble solutions: check the battery voltage and cable connections. Check
battery size and condition. This error will automatically clear once
the voltage is in range.
E-0-0-3
Charge time out
caused by battery
pack not reaching
required voltage
within safe time
limit (charge profile
dependent)
Possible causes: charger output reduced due to high temperatures,
poor battery health, very deeply discharged battery and /or poorly
connected battery. Possible solutions: operate at lower ambient tem-
perature. Replace battery pack. Check DC connections. This error
will clear once the charger is reset by cycling DC or AC.
E-0-0-4
Battery could not
meet minimum
voltage (charge
profile dependent)
Possible causes: check for shorted or damaged cells. Possible solu-
tions: replace battery pack. Check DC connections. This error will
automatically clear once the charger is reset by cycling DC or AC.
E-0-0-7
Battery amp hour
limit exceeded
Possible causes: poor battery health, very deeply discharged battery,
poorly connected battery, and / or high parasitic loads on battery
while charging. Possible solutions: replace battery pack. Check DC
connections. Disconnect parasitic loads. This error will automatically
clear once the charger is reset by cycling DC or AC.
E-0-0-8
Battery temperature
is out of range
Possible battery temperature sensor error. Check temperature sensor
and connections. Reset charger. This error will clear once the condi-
tion has been corrected.
E-0-1-2
Reverse polarity
error
Battery is connected to the charger incorrectly. Check the battery
connections. This error will clear once the condition has been cor-
rected.
E-0-1-6
E-0-1-8
E-0-2-6
USB operation
failed (software)
Software upgrade failure or script operation failure. Ensure the USB
flash drive is properly formatted and reinsert the USB flash drive.
E-0-1-7
USB operation
failed (hardware)
Remove and reinsert the USB drive. If condition persists, cycle AC
and retry by reinserting the USB drive.
E-0-2-3
High AC voltage
error (>270VAC)
Connect charger to an AC source that provides stable AC between
85 - 270 VAC / 45-65 Hz. This error will clear once the condition has
been corrected.
E-0-2-4
Charger failed to
initialize
The charger has failed to turn on properly. Disconnect AC input and
battery for 30 seconds before retrying.
E-0-2-5
Low AC voltage
oscillation error
AC source is unstable. Could be caused by undersized generator
and /or severely undersized input cables. Connect charger to an AC
source that provides stable AC between 85 - 270 VAC / 45-65 Hz.
This error will clear once the condition has been corrected.
F-0-0-1, F-0-0-2, F-0-0-3, F-0-0-
4, F-0-0-6
Internal charger fault. Remove AC and battery for minimum 30 sec-
onds and retry charger. If it fails again, please contact the manufac-
turer of your vehicle or machine.
Diagnostic Trouble Codes