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Page 69

B5-440-36 / B5-440-48 / B5-540-48XL / BF-030-48Operator Manual

MB-440-07

Cleaning

6. Dry dirt can be readily blown off with low-pressure air or brushed off.
7. Wetness or wet dirt on the battery indicates battery acid. Using a nonmetallic brush with

flexible bristles, wash the battery off with a strong solution of baking soda and hot water (one

pound of soda to a gallon of water). Continue until all fizzing stops, which indicates that the

acid has been neutralized. Then rinse thoroughly with clear water. DO NOT get any of the
solution into the battery cells.

8. Remove the blocks from the wheels and test drive.

Watering

Non-maintenance free batteries only.

Note: The electrolyte level in a battery rises while charging and will be close to its highest level

after the end of a charging cycle. It is recommended to fill the battery at the end of a charging

cycle. If the electrolyte is below the top of the battery plates, then fill just enough to cover

the plates and top off when the charging cycle is complete.

7. Clean the battery. Refer to Cleaning section for information on cleaning the battery.
8.

Check the electrolyte level in all battery cells. If low, fill to the correct level with distilled

water using part number 77-201-00

battery filler. Never add additional battery electrolyte

to the batteries.

9. Remove the blocks from the wheels and test drive.

Do not overfill the batteries. Overfilling the batteries may cause the batteries to boil over

and result in chemical burns and/or property damage.

CAUTION

1) Refer to battery warnings at the start of this chapter.

2) Place the Directional Control switch in the center “OFF” position (neutral).

3) Turn the Start switch OFF.

4) Set the park brake.

5) Place blocks under the front or rear wheels to prevent vehicle movement.

6) Disconnect the battery main positive and negative cables or disconnect the main

battery plug.

WARNING

1) Refer to battery warnings at the start of this

chapter.

2) Place the Directional Control switch in the

center “OFF” position (neutral).

3) Turn the Start switch OFF.

4) Set the park brake.

5) Place blocks under the front or rear wheels to

prevent vehicle movement.

6) Disconnect the battery main positive and

negative cables or disconnect the main battery
plug.

WARNING

Содержание Bigfoot

Страница 1: ...erial Number Range Starting 204000 Ending See Introduction Chapter READAND UNDERSTANDTHIS MANUALBEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important information regarding the safe...

Страница 2: ...cement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 12 28 2016 Revision E 3 5 2018 Contents subject to change witho...

Страница 3: ...regarding vehicle sales replacement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have acc...

Страница 4: ...markets Decades of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and eco...

Страница 5: ...al 20 Horn Switch 20 Steering 20 Emergency Power Cut Switch 21 Park Brake Manual Standard on BIGFOOT Models 21 Adjustable Seats 22 Available Dash Displays 23 SmartView Display 23 ClearView Display 26...

Страница 6: ...er Interlock Switch 66 Battery Door Switch 66 Battery Inspection Box 66 Dump Bed Interlock 66 Maintenance Schedule 67 Maintenance Guidelines for Severe Duty Applications 67 Battery Maintenance 68 Clea...

Страница 7: ...the Taylor Dunn web site at www taylor dunn com Taylor Dunn is not to be held liable for errors in this manual or any consequential damage that results from the use of this manual The purchase of thi...

Страница 8: ...switch typically located on the dash that is used to select the direction of travel DBP Draw Bar Pull see below Draw bar pull The force seen by the trailer hitch at the rear of the vehicle Electrolyt...

Страница 9: ...al word A word used to define hazards to operator passengers service technician or personnel in the immediate vicinity of the vehicle SLA battery Sealed LeadAcid Battery Abattery that does not require...

Страница 10: ...ople in the immediate area of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage...

Страница 11: ...their hands arms and legs inside the vehicle at all times Each passenger should be fully aware of the vehicle s operation All forms of recklessness must never occur Of the Service Personnel The servic...

Страница 12: ...and safe operation shall not be performed by the customer or user without the manufacturer s prior written approval Capacity operation and maintenance instruction plates tags or decals shall be chang...

Страница 13: ...odel Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condit...

Страница 14: ...environments consistent with the compliance designation Operation in other more hazardous environments can cause injury or death Vehicles complying with more stringent designations are labeled as to t...

Страница 15: ...r Manual MB 440 07 HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle refer to the vehicle data plate Where to Find Data Plate and Serial Number The vehicle identific...

Страница 16: ...im If there is any problem with the operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 24 hours of receiving the...

Страница 17: ...nnel who operate this vehicle The Operator Training program shall include the following Operation of this vehicle under circumstances normally associated with your particular environment Emphasis on t...

Страница 18: ...ON INSTRUMENT PANEL Directional Control Switch 2 Direction Control Switch This switch determines the direction of travel Your vehicle will have one of two types of switch depending on when it was manu...

Страница 19: ...of the switch rabbit for normal speed Strobe Light Switch 8 optional Push on top of the Strobe Light switch to turn on the strobe light Push the bottom of the switch to turn the strobe light off Dash...

Страница 20: ...re similar to an automobile To turn right turn the steering wheel clockwise To turn left turn the steering wheel counter clockwise Turn Signal Switch optional The turn signal switch lever is located o...

Страница 21: ...To set the park brake push down on the brake pedal and pull the lever back firmly To release the park brake press the foot brake pedal push the button on the end of the handle then push the handle for...

Страница 22: ...desired position forward back 4 Release the lever once you have reached the desired position 5 Make sure the seat has locked securely before driving the vehicle DO NOT attempt to adjust the driver or...

Страница 23: ...leted In addition the BSI will not reset to full unless the battery is discharged below 75 before starting the charge cycle HM The Hour Meter has three functions Key Hours Run Time Hours and Pump Hour...

Страница 24: ...t by an authorized technician Speed Controller Status The display will indicate a fault code whenever the control system logic detects a problem with the control system A fault code is being displayed...

Страница 25: ...ir F41102 11 DSP Overcurrent Fault Possible overloaded vehicle F41103 11 DSP Control Fault Refer to dealer for repair F41104 11 Motor Overspeed Fault Uncontrolled coasting down hill or towing at exces...

Страница 26: ...ing the middle button Enter will toggle through all of the screens available to the operator The upper and lower buttons will perform the action that is displayed in the navigation window Messages on...

Страница 27: ...ating the fault Shown to the right is an example of a sequence fault A complete fault list can be found later in this section If a fault is currently displayed additional information on the fault can...

Страница 28: ...splays the current operating condition of the vehicle The Fault Log screen displays the fault log history The ID column is the fault ID code Then No column is the number of specific faults that have o...

Страница 29: ...n threshold voltage Possibly an overloaded vehicle Vehicle speed is temporarily reduced until overload condition is corrected 4602 Device Too Hot Controller internal tempera ture exceeded high tempera...

Страница 30: ...ning message will pop up at the bottom of the display informing the driver of the low battery condition It is important to drive to a charging station as soon as possible If the estimated battery powe...

Страница 31: ...s standard equipment This port allows the vehicle operator to charge devices for example a smartphone or tablet The dual port design is capable of charging two devices at the same time Unless your veh...

Страница 32: ...ild seats Do not leave children unattended in the vehicle Keep a clear view ahead at all times Keep the vehicle under control at all times Observe all traffic regulations and speed limits The vehicle...

Страница 33: ...under any object that is less than 80 inches 203 cm from the ground Do not drive off of curbs or other steep drop offs more than 2 inches high Stay in your driving lane under normal conditions mainta...

Страница 34: ...ion or other vehicle accident If equipped with a shoulder belt do not wear the shoulder belt under the arm Never swing it around the neck over the inside shoulder Never use a single belt for more than...

Страница 35: ...guide the belt tongue to its stowed position If you do not guide the tongue it may strike you or part of the vehicle Without Auto Retractor To fasten the belt insert the belt tongue into the proper b...

Страница 36: ...ional information on the operation of your vehicle DO NOT exceed the maximum rated speed for your vehicle locally imposed speed limits or the safe operating speed for conditions Exceeding any of these...

Страница 37: ...vehicle to a stop and then continue in the new direction selected For more information refer to the section on Stopping Driving in Forward 1 Turn the start switch ON then select FORWARD using the Dir...

Страница 38: ...ch in the center OFF position 3 If your vehicle is NOT equipped with an automatic electric park brake firmly set the park brake 4 Turn the start switch OFF 5 Remove the key from the Start switch The d...

Страница 39: ...al circuits or batteries resulting in a fire hazard or chemical spill In the event of a collision or accident immediately turn the Start switch OFF set the park brake then exit the vehicle Call emerge...

Страница 40: ...duces the capacity Example Standard Load Capacity 3 000 pounds 3 000 Driver 200 Steel Cab Doors Option 300 Cargo Box 400 2 100 pounds maximum load on deck Add a passenger and the maximum load is reduc...

Страница 41: ...rotate to the rear using the handle as shown and carefully set it down on the deck 7 Pivot the seat back into the upright position confirming that it is locked in place Close the Seat 4 Lift the locki...

Страница 42: ...sing the dump bed Failure to comply with these restrictions could result in severe bodily injury and or property damage WARNING Do not place any body part underneath a raised bed unless the bed prop r...

Страница 43: ...ow then the hydraulic system should be serviced by a qualified technician Lowering the Dump Manually There is a manually operated valve located on the side of the hydraulic pump assembly see illustrat...

Страница 44: ...a load The load may be a trailing load or a pushed load It is normally expressed in pounds or Newtons The DBP of a tow tractor is the horizontal force exerted on a load at its coupler while towing or...

Страница 45: ...he deck The formula for calculating reduced towing capacity DBP is Reduced DBP DBP Vl DBP Vc where Vc Vehicle Rated Capacity DBP Normal Draw Bar Pull specification Vl Vehicle Load includes passengers...

Страница 46: ...llow the vehicle to be pushed or towed Note The start switch will need to be in the OFF position to push the vehicle Refer to Towing This Vehicle for detail regarding towing See illustrations for the...

Страница 47: ...vehicle To tow this vehicle attach a tow strap to the front bumper tow bar Use another driver to steer this vehicle while it is being towed Be sure the driver uses the brakes when the towing vehicle s...

Страница 48: ...personal injury and or property damage This charger requires a standard household 15Amp electrical circuit Before plugging the charger in confirm that your charging station is configured correctly DO...

Страница 49: ...Always remove the charging cord before operating the vehicle There is a storage area in the driver compartment to stow the cord Note The receptacle is equipped with a cap The cap should be securely in...

Страница 50: ...ully charge your batteries will vary depending on Capacity of the batteries Higher capacity battery requires longer charge time Output of the charger Higher charger output requires less charge time De...

Страница 51: ...a threshold value the charger will turn on again for a short cycle to keep the batteries topped off The charger face plate has a series of lamps to enable monitoring of the charging cycle More details...

Страница 52: ...Left Charge cycle is ON and is in constant current mode Left Middle 80 Charge cycle is ON and is in constant voltage mode Right 100 Charge cycle completed The FAULT light will turn ON and flash a fau...

Страница 53: ...resh Disconnecting the batteries or AC power will disrupt the storage mode function The charger face plate has a series of lamps to enable monitoring of the charging cycle Charge Status yellow Indicat...

Страница 54: ...er Note Opportunity charging is not recommended For maximum battery life it is recommended that the batteries be discharged a minimum of 30 7 bars showing on the BSI before starting a charging cycle T...

Страница 55: ...ring charge cycle Will restart when AC power restored Slow Flash ON Slow Flash Faulty charger Slow Flash Slow Flash OFF Faulty charger Slow Flash Slow Flash ON Faulty charger Fast Flash Faulty charger...

Страница 56: ...cate the active charging status and if any faults occurred during the charging cycle The charger features Bluetooth wireless communication which enables a smart phone or tablet running the ChargerConn...

Страница 57: ...harge cycle is complete All 3 status lamps will be ON solid when the charge cycle is started and the charger is in the boot up phase All 3 status lights will flash slowly when Bluetooth device is conn...

Страница 58: ...e starting a charging cycle This charger requires a standard household electrical circuit rated at a minimum of 15Amps Consult an authorized electrician if you do not know the configuration of your ci...

Страница 59: ...ge Indicator Solid Bulk charge phase completed 80 charged and is in absorption phase Flashing Displays charge profile number if no battery is connected 3 Charge Completion Indicator Solid Charging com...

Страница 60: ...rected 3 Charge time out caused by battery pack not reaching required voltage or charger output reduced due to high temperatures Check battery connections Confirm that the battery type matches selecte...

Страница 61: ...ing station Refer to Parking in the Driving section 2 Connect the charging cord to the vehicle charging port and then plug the cord into the AC power receptacle 3 The charger status lamps will flash i...

Страница 62: ...ttery while charging Possible solutions replace battery pack Check DC connections Disconnect parasitic loads This error will automatically clear once the charger is reset by cycling DC or AC E 0 0 8 B...

Страница 63: ...should be elevated so that the tires are not touching the ground If stored for a prolonged period the batteries should be charged as follows Returning to Service Check the battery state of charge and...

Страница 64: ...b doors Etc Proper operation of all interlocking switches such as but not limited to Key switch Seat interlock switch Charger interlock switch Etc Inspect for leaking fluids or grease Pre Operation In...

Страница 65: ...position turn the start switch ON select a direction and slowly press the throttle pedal The vehicle should operate normally Release the throttle pedal lift up off the driver seat and again slowly pr...

Страница 66: ...le should operate normally Battery Door Switch Remove all battery access doors Sit in the operator position turn the start switch ON select a direction and slowly press the throttle pedal The vehicle...

Страница 67: ...electrical connections Inspect all wiring for cracks fraying or wear Inspect all steering linkages Lubricate the vehicle Test the batteries Every year or 1 000 hours All 6 month items plus the followi...

Страница 68: ...orking on or around batteries A full face shield will help protect your eyes from battery electrolyte If battery electrolyte gets in your eyes immediately flush your eyes with large amounts of water a...

Страница 69: ...ean the battery Refer to Cleaning section for information on cleaning the battery 8 Check the electrolyte level in all battery cells If low fill to the correct level with distilled water using part nu...

Страница 70: ...cle Slide the BIB Out Disconnect the battery connector Lift the BIB handle up and rotate it counterclockwise to release the latch then pull Note There is a stop that will prevent the box from coming o...

Страница 71: ...pecification Tire Tread Wear It is important to periodically inspect the tread on each tire for wear Driving with inadequate tread increases the risk of losing control of the vehicle due to hydroplani...

Страница 72: ...urs of operation 1 Park the vehicle on a hard level surface off of any main road or highway 2 Make sure the Start switch is in the OFF position then remove the key 3 Place the Directional Control swit...

Страница 73: ...eft Front Left Front to Right Rear Replacing a Tire Tire replacement should only be performed by an authorized technician trained in tire replacement Improper tools or procedures can result in explosi...

Страница 74: ...illustration for proper brake fluid level Only use DOT 3 brake fluid from a new sealed container DOT 3 brake fluid is corrosive and will damage paint finishes Dispose of brake fluid in accordance wit...

Страница 75: ...d hard door windows are made of standard automotive glass and can be cleaned with any standard household glass cleaner Plastic Windows The soft door windows are made of clear soft plastic that is easi...

Страница 76: ...kg 48V 1 650 lbs 748 4 kg Maximum Load Total 3 000 lbs 1 360 8 kg On Deck 2 600 lbs 1 179 3 kg Occupants 400 lbs 181 4 kg Electrical System 36V 36 Volts traction 12 Volts accessories 48V 48 Volts tra...

Страница 77: ...ntimeters Weight 1 965 lbs 855 kg Maximum Load Total 3 000 lbs 1 360 8 kg On Deck 2 600 lbs 1 179 3 kg Occupants 400 lbs 181 4 kg Electrical System 48 Volts traction 12 Volts accessories Transmission...

Страница 78: ...l 20 Hazard Lights 20 Headlight Switch 19 Horn 18 Park Brake 16 Speed Switch Hi Low 19 Start Switch 18 Steering 20 Throttle Pedal 20 Turn Signals 20 Windshield Wiper Switch 19 Vehicle identification n...

Страница 79: ...xhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not i...

Страница 80: ...e 80 B5 440 36 B5 440 48 B5 540 48XL BF 030 48 Operator Manual MB 440 07 Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Web site www taylor dunn c...

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