Electrical Troubleshooting
Charger Troubleshooting
Page 3
TESTING THE CHARGING CYCLE
In typical installations, the charger will remain on for up to 12 hours depending on the state of charge of the
battery when the charge cycle was started.
A charger could remain on for longer than 12 hours if:
• The charging cycle is interrupted at any time during the charging cycle.
• Defective batteries causing a fluctuating DC voltage that confuses the charger.
• A brownout (drop in AC line voltage) during the charging cycle.
• An electrically noisy charging environment.
A charger could turn off in less than 12 hours, but still show symptoms of overcharging if:
• The batteries were not discharged to 50% before connecting the charger.
• The electrolyte in the batteries is too high (boil over).
• The electrolyte in the batteries is too low (excessive gassing or sulfur smell).
To test the charger to see if it is turning off correctly, monitor the battery
voltage and the electrolyte specific gravity during the charging cycle as
indicated below.
Specific Gravity
Using a hydrometer take the specific gravity reading of several cells, at 1 hour intervals while charging. If
the specific gravity of the electrolyte does not rise for three consecutive readings and the charger does not
shut off, then the charger is running too long.
Battery Voltage
Using an accurate 5-1/2 digit digital voltmeter, monitor the battery voltage during the charging cycle. Take
readings every 30 minutes. If the battery voltage does not increase 0.012 volts in two consecutive readings,
then the charger is running too long.
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Страница 31: ...TABLE OF CONTENTS General Maintenance Maintenance Guidelines 2 Troubleshooting Guide 3 Lubrication Chart 4...
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Страница 152: ...Illustrated Parts Parts Page 2 Front Axle...
Страница 154: ...Illustrated Parts Parts Page 4 Steering Knuckle...
Страница 156: ...Illustrated Parts Parts Page 6 Steering Linkage...
Страница 162: ...Illustrated Parts Parts Page 12 Rear Suspension View from rear...
Страница 164: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Страница 168: ...Illustrated Parts Parts Page 18 Rear Brakes Front Brakes...
Страница 170: ...Illustrated Parts Parts Page 20 Brake Lines and Master Cylinder...
Страница 172: ...Illustrated Parts Parts Page 22 Motor...
Страница 174: ...Illustrated Parts Parts Page 24 Motor Mount Apply 94 421 34 grease to inside of motor coupler...
Страница 180: ...Illustrated Parts Parts Page 30 Speed Control Panel Illustration not available at time of printing...
Страница 186: ...Illustrated Parts Parts Page 36 Batteries FRONT OF VEHICLE...
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