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ELECTRO-
HYDRAULICS

Hydraulic Components

Pos.

Part No.

Designation

Qty

1.1

2008250

A100EH Control Valve

2.1

1308075

In-line FIlter with Bypass and Indicator

3.1

1208250

3 Way Pressure Compensated Flow Regulator

4.1

2008151

Table Drive Motor

5.1

Z01-03-1046 3/8" Speed control valve

6.1

2008010

Tip Cylinder

7.1

2008020

Load Ram

8.1

2008030

Cut & Start Cylinder

Pos.

Part No.

Designation

Qty

101

Hydraulic Hose

3/8" x 2490mm 90°|90°

From: Main Valve to Load Ram (Pull)

102

Hydraulic Hose

3/8" x 2640mm 90°|90°

From: Main Valve to Load Ram (Push)

103

Hydraulic Hose

1/4" x 3075 Straight | 90°

From: Main Valve to Tip Cylinder (Push)

104

Hydraulic Hose

1/4" x 3000mm Straight | 90°

From: Main Valve to Tip Cylinder (Pull)

105

Hydraulic Hose

1/2" x 650mm Straight | 90 °

From: Filter to Speed COntrol Valve

106

Hydraulic Hose

1/4" x 2800mm 1/4" Straight | 1/4" Long Banjo

From: Table Gearbox Coupling to Cut & Start

107

Hydraulic Hose

3/8" x 800mm 90° | 90° (315°)

From: Main Valve to Speed Control Valve

108

Hydraulic Hose

3/8" x 2900mm 90° | 90° (270°)

From: Table drive motor to Fast Speed adjustment valve

109

Hydraulic Hose

3/8" 400mm 90° | 90° (90 °)

From: Flow Control Valve to Main Control Valve (Back to Tank)

110

Hydraulic hose

3/8" x 3150mm 90° | 90°

From: Restrictor valve to Table drive motor

111

Hydraulic Hose

1/4" x 3100mm 90° | Banjo (90°)

From: Main Valve to Gearbox Coupling

112

Hydraulic Hose

1/2" x 2050mm Feed | Straight

From: Main feed hose to inlet Filter

113

Hydraulic Hose

1/2" x 2300mm Return | 90°

From: Main return Hose Port (T)

Hydraulic Hoses

A100 EH Operator’s Manual
38 //

Содержание A100 EH

Страница 1: ...ss Tanco Autowrap Ltd Royal Oak Road Bagenaltown Co Carlow Ireland Phone Online Phone 353 59 972 1336 Email info itanco com Website www itanco com Support tanco zendesk com A100 EH OPERATOR MANUAL V 0...

Страница 2: ...used and how it works and shall together with the spare part s list be a reference for maintenance and troubleshooting So take good care of this book it is a part of the machine Read carefully through...

Страница 3: ...Item No Description 1 Chassis 2 Load Arm 3 Bale Stop 4 Turntable 5 Dispenser Mounting Frame 6 Dispenser 7 Cut Start 8 Lights 9 Jack 10 Hitch 3 2 8 1 4 9 7 5 10 6 A100 EH Operator s Manual 3 49...

Страница 4: ...DECALS 5 TECHNICAL SPECIFICATIONS 8 SAFETY PRECAUTIONS 10 BALE WRAPPING 15 MACHINE SETUP 18 CONTROLLER INFORMATION 26 ELECTRO HYDRAULICS 34 TROUBLESHOOTING MAINTENANCE 41 GUARANTEE DECLARATION OF CONF...

Страница 5: ...devices are clearly marked by safety decals It is important that all users of the this machine fully understand and follow these declas If for any reason a decal is missing or is damaged please contac...

Страница 6: ...CDE00016 2 CDE00017 4 CDE00022 5 CDE00042 6 CDE00051 7 CDE00052 8 CDE00062 9 CDE00063 10 CDE00064 11 CDE00065 12 CDE00066 13 CDE00068 14 CDE00069 15 CDE00070 16 CDE00103 No Part Number Description Qty...

Страница 7: ...IFICATIONS 9 Tanco Autowrap Ltd reserves the right to modify the construction and or technical specifications without warning and without rights to changes on already delivered products TECHNICAL SPEC...

Страница 8: ...max 30 R P M Maximum Bale Diameter 1500mm Maximum Bale Weight 1200 kg Pre Stretcher s 1 x 750mm Width 55 70 Stretch Hydraulic Connection 2 x 1 2 m c Oil Pressure 150 bar Oil Amount 25 lts min Maximum...

Страница 9: ...PECIAL SAFETY INSTRUCTIONS 13 OPERATING SAFETY INSTRUCTIONS 14 Tanco Autowrap Ltd does not take responsibility for damages that may occur to machine persons or other equipment because of the machine N...

Страница 10: ...with current Safety standards 10 Special care should be taken when attaching or removing the machine from the tractor 11 Before transporting the machine on public roads ensure that all legally requir...

Страница 11: ...as per manufactures instructions 3 Before connecting hoses to the tractor hydraulics ensure that tractor and machine circuits are not under pressure 4 It is strongly recommended that the operator mark...

Страница 12: ...pairs on elements under pressure or tension spring accumulators etc must only be carried out by competent persons with standardised equipment SPECIAL SAFETY INSTRUCTIONS 1 Stop engine of the tractor b...

Страница 13: ...Danger zone is 5 meters 4 Beware of rotating turntable and all moving parts 5 If not operated correctly the bale could fly off the turntable The end support rollers must always be fitted Do not exceed...

Страница 14: ...BALE WRAPPING 16 BALE WRAPPING PRINCIPLES 16 TYPES OF PLASTIC 16 STACKING PROTECTION 17 FOR BEST WRAPPING RESULTS 17 BALE WRAPPING 04...

Страница 15: ...p from the lower side A hydraulic top link will again be advantageous TYPES OF PLASTIC A good type of plastic with good adhesive properties and which is recommended for bale wrapping must be used The...

Страница 16: ...ard wearing tape preferably under the outermost layer of plastic Ensure that the hole is adequately sealed FOR BEST WRAPPING RESULTS 1 Harvest the grass early 2 Ensure the grass is driedout to 30 40 s...

Страница 17: ...ITCHING THE MACHINE SEE FIG 6 1 19 A100EH CONTROLLER 20 MOUNTING OF PLASTIC FILM 21 TANCO DUAL STRETCH DISPENSER 21 SUPPORT ROLLERS 23 CHAIN TENSIONING SEE FIG 6 11 24 ATTACHING THE END TIP OPTIONAL 2...

Страница 18: ...en connecting drawbar to the Chassis front adjustment plate 3 There are three types of drawbars available with this machine providing three hitching options depending on the tractor towing mechanism S...

Страница 19: ...is compatible with the socket found on most modern tractors If the tractor does not have a 3 pin euro socket then one should be fitted with the power cables going straight to the battery The controll...

Страница 20: ...TANCO DUAL STRETCH DISPENSER All Tanco Autowrap machines are supplied with a patented dual stretch gear system This system enables a quick change of stretch levels on the Film Dispenser If the Gear Bo...

Страница 21: ...MACHINE SETUP A100 EH Operator s Manual 21 49...

Страница 22: ...en the bale is on the table the distance between the ends of the bale and the support rollers D should be 50mm SUPPORT ROLLER ADJUSTMENT The support rollers have three adjustment positions 3 In order...

Страница 23: ...ounting bolts 1 Use the adjusting screw 2 to move the bearing and so adjust the chain tension Retighten the bearing mounting bolts Measure the distance from the bearing to the edge of turntable end pl...

Страница 24: ...les 1 with the brackets on the wrapper chassis 2 2 Put the Pivot Pin 3 through the holes and retain with an R clip 3 Atach the Trip Profile 4 to the bushing on the Tip frame as shown and retain with a...

Страница 25: ...mable to optimise wrapping performance Bale counts are automatically logged in any one of 10 selectable memory stores in addition to a grand total memory store IMPORTANT SAFETY INFORMATION Please read...

Страница 26: ...in Automatic mode R2 Release Film R3 Fast Wrap Resume Wrap after stopping mid cycle using the STOP Switch R4 Add 1 Wrap to curretn or next bale Automatic mode only R5 Bale Load Arm up R6 Start Automa...

Страница 27: ...cycle The Technician Setup menu is not normally accessible to the operator without a PIN access code Technician Setup is not covered by this manual The Auto Park Sequence allows for fast folding to tr...

Страница 28: ...CONTROLLER INFORMATION Summary of the Display menu NOTE ESC button will retutn to previous screen Default Screen PRESS TO CYCLE MENU A100 EH Operator s Manual 28 49...

Страница 29: ...etting a Store Total to Zero Stores A to J can be individually reset to zero at any time The Grand Total store cannot be reset First select the store to be zeroed and then navigate the display menu Pr...

Страница 30: ...is not observed AUTO OFFLOAD If Auto Off Load in Operator Setup is set to ON the bale will be tipped off automatically without pressing the off loading button Note For SAFETY if Auto Offload is set t...

Страница 31: ...activated at any point in the wrapping cycle Should the operator incorrectly select a function at a certain stage during the wrapping cycle then that operation will not be performed Film Break Alarm O...

Страница 32: ...m Lift Up duration Load down pause 0 0 9 9 Seconds Pause Duration before load arm lowers Tip Up 2 2 0 9 9 Seconds Tip duration after tip sensor lost Tip up to down 0 3 0 3 0 9 9 Seconds Pause duration...

Страница 33: ...ELECTRO HYDRAULICS 35 A100 EH ELECTRICAL SCHEMATIC 36 JUNCTION BOX LID LABEL 37 HYDRAULIC CIRCUIT 38 A100 EH VALVE BLOCK AND VALVE LEAD LABELS 40 SENSOR LOCATIONS AND SETUP 41 ELECTRO HYDRAULICS 08...

Страница 34: ...ydraulics There are 3 basics which must ALWAYS be followed if the machine is to function correctly Working Pressure 185 bar Free Return Max 10 bar Direct to Tank Voltage 12 V Straight from Battery A10...

Страница 35: ...Cable 1 4 Load Arm Sensor 1 5 Table Tip Sensor 1 6 Rotate Sensor 2 7 Autoload Sensor 1 8 3 Way Amp Receptacle 1 A100 EH ELECTRICAL SCHEMATIC 3WAY AMP RECEPTACLE AUTO LOAD SENSOR CABLE OPTIONAL LOAD AR...

Страница 36: ...ATE SENSOR CON4 3 IP1 13 Red Black MASTER VALVE MASTER VALVE 9 E 9 Pink TIP UP TIP UP 7 N 7 Red C S OPEN C S OPEN 1 L 5 Grey REVERSE ROT REVERSE ROT 8 A 14 Turquoise SPARE SPARE F 10 Violet SPARE SPAR...

Страница 37: ...ELECTRO HYDRAULICS HYDRAULIC CIRCUIT A100 EH Operator s Manual 37 49...

Страница 38: ...From Main Valve to Tip Cylinder Pull 1 105 Hydraulic Hose 1 2 x 650mm Straight 90 From Filter to Speed COntrol Valve 1 106 Hydraulic Hose 1 4 x 2800mm 1 4 Straight 1 4 Long Banjo From Table Gearbox C...

Страница 39: ...LOCK AND VALVE LEAD LABELS LeadNo Description L1 Cut Start Open L2 Cut Start Open L3 Load Up L4 Load Down L5 Forward rotate L6 Fast Speed L7 Tip Up L8 Reverse Rotation L9 Master Valve Powered For All...

Страница 40: ...1 2 3 Sensor No Sensor Function Sensor Type Sensor Tip Color Sensor Setting Distance x 1 Rotation Inductive Black 6mm 2 Tip Inductive Black 6mm 3 Load Arm Inductive Green 3mm 4 AutoLoad Inductive Gre...

Страница 41: ...ng There are some general check points that must be examined first if something is wrong with the machine There are three basic assumptions that must be fulfilled for the machine to function properly...

Страница 42: ...hould be used High return pressure affects the operation of the control valves the wrap arm parking brake and motor seals It also reduces the hydraulic pressure available to operate the machine Electr...

Страница 43: ...Cylinder only partially extends The oil pressure in the accumulator is over 60 Bar usually caused by leaking cylinder seals Get this checked by a service engineer Check operation of diverter valve on...

Страница 44: ...g high pressure washing apparatus care must be taken with the electrical installation Also make sure that water is not sprayed directly into the bearings etc Keep the control box protected from rain a...

Страница 45: ...Grease every 24 hours 4 Drive Chain Sprocket Grease every 24 hours 5 Tip Frame Pivot Pins Grease every 24 hours 6 Motor Gear Gearbox External Grease every 24 hours 7 Dispenser Gears and Plunger Greas...

Страница 46: ...GUARANTEE DECLARATION OF CONFORMITY 48 GUARANTEE 48 EC DECLARATION OF CONFORMITY 49 GUARANTEE DECLARATION OF CONFORMITY 10...

Страница 47: ...tured or having written approval by the sellers have been fixed g Any second hand goods or parts thereof Any allegedly defective part or parts returned to the seller must be sent carriage paid No clai...

Страница 48: ...NO To which this declaration relates corresponds to the essential requirements of the Directive 2006 42 EC To conform to these essential health and safety requirements the provisions of the following...

Страница 49: ...CONTACT Address Tanco Autowrap Ltd Royal Oak Road Bagenaltown Co Carlow Ireland Phone Online Phone 353 59 972 1336 Email info itanco com Website www itanco com Support tanco zendesk com...

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