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Electric Circuit (Lower) 

IWZ03-7890E02

0

347-515-61000

WZ03-7890E

Z-5

Z-5

Z-5

20

20

3.1 Electric circuit (main)

3  Electric circuit

1

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

2

D

R

Accelerator switch ON

PT

O SW

Switch, sensor GND

Accelerator sensor 1 GND

Remote throttle switch

CAN L

IDL_UP

Tachometer

Remote throttle sensor (SIG)

Accelerator sensor 1 (SIG)

Key switch

Sensor supply (+5v)

Stop lamp

Accelerator switch OFF

W

arning lamp

OEM sensor GND

Accelerator sensor 1 (+5V)

CAN H

IDL_DOWN

Main speed

SHIELD

Alternator CHG

Engine start

Coolant level detection power supply

Coolant level detection VCU

Coolant level detection GND

Maintenance connector power supply

GND

ECM power supply

Electrical box GND

Outrigger jack/slide selection solenoid valve

Tail, stop lamp Turn signal

F3

F1

B

2L/R

F

J

10A

3Y

10A

3R

B

5A

2L

C

E

5A

1.25W/Y

E

J

F

5A

1.25BR/Y
1.25LG/Y

2R

2G

C

A

G

3W

3R

A

1.25BR/Y

D

10A

30A

3G

1.25BR/R

15A

15A

F

1.25R/W

1.25L/R

D

1.25R

2L

1.25W/R

2W

1.25W/Y

1.25B/R

K

2O

1.25L/W

B

2L/R

15A

H

5A

2R

2Y

3W

5A

1.25B/Y

5A

1.25L

5A

K

2W

2G

1A

1.25L/R

I

15A

C

1.25L/Y

1.25B/R

5A

10A

2W

H

D

3G

5A

1.25BR/R

15A

H

10A

2O

2R/L

10A

1.25LG/R

2R/L

1.25LG/R

2G

1.25LG/Y

I

1.25Y/W

2O

1.25W/R

G

3Y

G

5A

2Y

A

2L/R

2R

2R/L

1A

10A

10A

1.25B/Y

1.25Y

2L

E

1A

5A

1.25L/Y

2Y

1.25W/Y

5A

1.25W

W

ait to start lamp

Engine oil low pressure

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

1.5A/1circuit

CN1 (main board)

CN1 (sub. board)

CN2 (sub. board)

CN3 (sub. board)

CN4 (sub. board)

CN5 (sub. board)

DIAG lamp power supply

(+)

(-)

Exhaust brake

30A

GND
OUT

VCC

R

L2

S

L1

S2

B

S1

R

R

L/W

L/R

G/W

G/R

LG/W

LG/R

BR/W

BR/R

R

L/Y
G/Y
LG/Y
BR/Y

B

9

10

11

12

14

13

8

4

7

3

6

2

5

1

R

R

R

R

R

R
W
B

R
W
B

R
W
B

R
W
B

GND

VOUT

VC

R

GB

G

B

GY

G

GL

GW

B

GY

G

GL

GW

B

W

G

R

+

-

75A

5

1
2

3
4

6
8
9
11
7
10

24
29
23
22
15
26
13
28
30
25
27
14

20
21
16

17
18
19

12

AMP025

AMP025

AMP025

AMP025

AMP070

AMP070

AMP070

AMP070

AMP070

R

R

680Ω 2.2kΩ 1kΩ

FET
FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

FET

K
K

R

R

G/B

B

1
3
2

CN420

Main speed sensor

2
1

CN421

2
1

3
2

1

SHIELD32

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
20
26
23
21
27
24
22
28
25
33
34
35
29
30
31
32
17
18
19

CN602

1
9
10
2
11
12
3
13
14
4
15
5
8
6
17
7
16
18

CN604

1
9
11
10
12
2
13
6
5
4
3
7
8
14

CN605

20
8
19
18
17
16
15
14
13
12
9
11
10
1
2
7
3
4
5
6

CN608

CN1018

CN1017

CN555

CN556

2

4

1

3

3 1 4 2

RB4

12 13 14 15 16 17 18 19 20 21 22

1 2 3 4 5 6 7 8 9 10 11

JC02

23 24 25 26 27 28 29 30 31 32 33

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

JC04-3

23 24 25 26 27 28 29 30 31 32 33

1 2 3 4 5 6 7 8 9 10 11

JC04

JC04-1

12 13 14 15 16 17 18 19 20 21 22

JC04-2

2
1

CN413

1

2

23 24 25 26 27 28 29 30 31 32 33

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

CN708

M4_0.3-0.5

CN1004

M4_0.3-0.5

CN707

M4_2

CN706

M4_0.3-0.5

CN704

Head lamp relay

M4_0.85-1.25

CN705

M4_0.85-1.25

1
2
3
4

CN041

CN427

1
2
3
4

2

4

1

3

3 1 4 2

RA16

1
2
4
6
5
7
3

RF2-1

1
2
4
6
5
7
3

4
9
3
8
2
6
1
5
7

4
9
3
8
2
6
1
5
7

RF2-2

3 1 4 2

RB1

2

4

1

3

3 1 4 2

RA1

1

2

4

1

3

1 2

1 2

1 2

CN028

SL28

RL

1 2

CN026

SL26

RR

1 2

1 2

1 2

1 2

1 2

CN022

SL22

FR

1 2

CN029

SL29

1 2

CN025

SL25

1 2

1 2

1 2

CN024

SL24

FL

1 2

CN027

SL27

2

4

1

3

3 1 4 2

RB3

2

4

1

3

3 1 4 2

RA17

1 2

1 2

1 2

CN030

SL30

1 2

CN031

SL31

2

4

1

3

3 1 4 2

RA8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 3 4 5 6 7 8 9 10 11

JC03

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

23 24 25 26 27 28 29 30 31 32 33

JC05-3

12 13 14 15 16 17 18 19 20 21 22

JC05-2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 3 4 5 6 7 8 9 10 11

JC05

JC05-1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

CN600

VCU

3
1
2

3
1
2

3
1
2

CN423

Outrigger length detector (FR)

3
1
2

CN422

Outrigger length detector (FL)

3
1
2

3
1
2

SHIELD26

3
2
1

CN419

Torque converter oil pressure detector

3
1
2

CN424

Outrigger length detector (RL)

1

2

3

3
1
2

CN425

Outrigger length detector (RR)

SHIELD31

SHIELD29

SHIELD27

SHIELD28

M6_1.25-2_Water-proof

E045

Ground (VCU)

K687AA

1 2 3 4 5 6 7 8 9 10 11

JC07

JC07-1

12 13 14 15 16 17 18 19 20 21 22

JC07-2

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

JC07-3

23 24 25 26 27 28 29 30 31 32 33
23 24 25 26 27 28 29 30 31 32 33

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
20
30
25
21
31
26
22
32
27
23
33
28
24
34
29
35
18
19

CN601

11
5
4
7
8
9
3
10
2
1
6
12

CN606

K203AA

K910AA

KS52-051

K627AA

K223AA

K021AA

K240AA

K071AA

K637AA

K638AA

KS52-137

KS52-136

21
20
19
18
17
12
16
15
14
11
13
10
9
8
7
2
3
4
1
5
6
22
23
24

CN607

K600AA

SHIELD47

KS07-027

KS07-028

KS07-AA

SHIELD7

1
2
3
4
5
6
7
20
33
32
34
26
25
27
23
22
24
18
19
28
29
30
31
8
9
10
11
21
12
13
14
15
16
17

CN603

M6_1.25-2_Water-proof

E040

M6_1.25-2_Water-proof

E041

Ground (VCU)

M6_1.25-2_Water-proof

E046

Ground (VCU)

1

2

1

2

2 1

CN1030

K628AA

2

4

1

3

3 1 4 2

RB10

1

2

3

1

2

3

CN1060

K602AA

KS23-135

KS23-050

KS23-049

KB08AA

K1038AA

K670AA

K613AA

23 24 25 26 27 28 29 30 31 32 33

K632AA

K633AA

KB10AA

KB15AA

CN709

2

1

CN1529

CN719A

CN751

Backup

buzzer

Clearance lamp

Turn signal

Ground

3

1

2

CN1009

CN717B

CN721A

Backup lamp

CN710

Combination lamp (R)

3

2

1

CN1528

3 1 2

1

CN719B

Ground

G

High beam

U

Low beam

L

1

CN717A

CN721B

1 2 3

CN702

Head lamp (R)

2 1 3

CN718

Rear combination lamp (L)

2

1

3

CN720

1

CN723

License lamp (option)

(12W)

2
1

CN410

3
2
1

2
1

1

2

2
1

1

2

2
1

2
1

2
1

CN050 SL50

2
1

CN051 SL51

2
1

CN568

3
2
1

CN428

2
1

CN745

Air dryer heater

2
1

CN411

2 1

CN415

2 1

CN414

3
1
2

3
1
2

3
1
2

CN944

1 2

1 2

P/C

1 2

CN002

SL02

1 2

CN003

SL03

1

2

1

2

3

4

HI

LO

1

2

3

4

R

F2

1

2

2 1

CN043

SL43

2 1

CN045

SL45

4 3 2 1

CN046

4 3 2 1

CN042

1
2

1
2

CN096

SL96

1
2

1

1

2

2
3
4

1
2
3
4
5

1
2
3
4

1
2
3
4
5
6

6

CN1048

CN1050

CN1047

CN760

E101

CN1049

Battery

CN763

CN761

1
2

1

1

2

2
3
4

1
2
3
4
5

1
2
3
4

1
2
3
4
5
6

6

CN758

CN762

CN1046

Battery relay

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4
5
6

CN1682

1
2

CN767

1
2
3
4
5
6

CN769

2 1

CN778

1
2
3
4

CN1692

1
2
3
4

CN1681

1
2
3
4
5
6

CN772

1
2
3
4

CN1691

1
2
3
4
5
6

CN1685

1
2
3
4

CN1693

1
2
3
4

CN1684

1
2
3
4

CN771

1
2

CN770

1
2

CN1680

1
2
3
4

CN768

1
2

CN1683

1
2
3
4

CN1690

Fuse box (3)

1
2

3
1
2

1
3
4
6
2
5

6
11
5
4
3
8
1
10
12
7
9
2

1
2
3

1
2
3
4

1
2

3
1
2

1
3
4
6
2
5

6
11
5
4
3
8
1

10
12

7
9
2

1
2
3

1
2
3
4

7

7

8

8

1
2

CN780

Center joint

1
2
3

CN781

6
11
5
4
3
8
1
10
12
7
9
2

CN785

1
3
4
6
2
5
7
8

CN784

3
1
2

CN783

1
2
3
4

CN782

1 2

CN004

SL04

1 2

1 2

CN020

SL20

1 2

CN021

SL21

1 2

1 2

2
5
1
4
3
6

CN619

For VCU maintenance

SHIELD69B

SHIELD68B

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CN1679

SHIELD68A

SHIELD67A

SHIELD69A

SHIELD67B

K161AA

K085AA

SHIELD70A

M6_1.25-2_Water-proof

1
2
3
4

CN1600

Joint connector to “rear steering”

1

CN1-1

2

CN1-2

3

CN1-3

4

CN1-4

5

CN1-5

6

CN1-6

7

CN1-7

8

CN1-8

9

CN1-9

10

CN1-10

11

CN1-11

12

CN1-12

13

CN1-13

14

CN1-14

15

CN1-15

16

CN1-16

17

CN1-17

18

CN1-18

19

CN1-19

20

CN1-20

21

CN1-21

22

CN1-22

23

CN1-23

24

CN1-24

25

CN1-25

26

CN1-26

27

CN1-27

28

CN1-28

29

CN1-29

30

CN1-30

31

CN1-31

1

CN1-32

Di1(+)

2

CN1-33

Di2(+)

3

CN1-34

Di3(+)

4

CN1-35

Di4(+)

5

CN1-36

Di5(+)

6

CN1-37

Di6(+)

7

Di7(+) CN1-38

8

CN1-39

Di8(+)

9

Di9(+) CN1-40

10

CN1-41

Di10(+)

11

Di11(+) CN1-42

12

Di12(+) CN1-43

13

CN1-44

Di13(+)

14

CN1-45

Di14(+)

15

CN1-46

Di15(+)

16

CN1-47

Di16(+)

17

CN1-48

CHG_LAMP

20

CN1-51

AVCC1

30

CN1-61

Ai1

25

CN1-56

AGND1

21

CN1-52

AVCC2

31

CN1-62

Ai2

26

CN1-57

AGND2

22

CN1-53

AVCC3

32

CN1-63

Ai3

27

CN1-58

AGND3

23

CN1-54

AVCC4

33

CN1-64

Ai4

28

CN1-59

AGND4

24

CN1-55

AVCC5

34

CN1-65

Ai5

29

CN1-60

AGND5

35

CN1-66

SLD

18

CN1-49

GND

19

CN1-50

GND

1

CN1-67

Di17(-)

2

CN1-68

Di18(-)

3

CN1-69

Di19(-)

4

CN1-70

Di20(-)

5

CN1-71

Di21(-)

6

CN1-72

Di22(-)

7

Di23(-)

CN1-73

8

CN1-74

Di24(-)

9

Di25(-)

CN1-75

10

CN1-76

Di26(+)

11

Di27(+)

CN1-77

12

Di28(+)

CN1-78

13

CN1-79

Di29(+)

14

CN1-80

Di30(+)

15

CN1-81

Di31(+)

16

CN1-82

Di32(+)

20

CN1-86

AVCC6

26

CN1-92

Ai6

23

CN1-89

AGND6

21

CN1-87

AVCC7

27

CN1-93

Ai7

24

CN1-90

AGND7

22

CN1-88

AVCC8

28

CN1-94

Ai8

25

CN1-91

AGND8

33

CN1-99

SLD

34

CN1-100

SLD

35

CN1-101

SLD

29

CN1-95

Ai11

30

CN1-96

Ai12

31

CN1-97

Ai9

32

CN1-98

Ai10

17

CN1-83

GND

18

CN1-84

GND

19

CN1-85

GND

1

CN1-102

SPOW

2

CN1-103

GND

3

GND

CN1-104

4

CN1-105

GND

5

+24V

CN1-106

6

CN1-107

+24V

7

+24V

CN1-108

20

IN_KEY

CN1-121

33

CN1-134

VCC_A

32

CN1-133

Ao1

34

CN1-135

GND_A

26

CN1-127

VCC_B

25

CN1-126

Ao2

27

CN1-128

GND_B

23

CN1-124

VCC_C

22

CN1-123

Ao3

24

CN1-125

GND_C

18

CN1-119

Pi1(+)

19

CN1-120

Pi1(-)

28

CN1-129

Pi2(+)

29

CN1-130

Pi2(-)

30

CN1-131

Pi3(+)

31

CN1-132

Pi3(-)

8

CN1-109

Po1(+)

9

CN1-110

Po1(-)

10

CN1-111

Po2

11

CN1-112

GND

21

CN1-122

GND

12

CN1-113

NC

13

CN1-114

NC

14

CN1-115

NC

15

CN1-116

NC

16

CN1-117

NC

17

CN1-118

NC

1

CN2-1

RPOW1

9

CN2-9

Do1

10

CN2-10

Do2

2

RPOW2 CN2-2

11

CN2-11

Do3

12

Do4 CN2-12

3

CN2-3

RPOW3

13

Do5 CN2-13

14

Do6 CN2-14

Exhaust brake

4

CN2-4

RPOW4

15

CN2-15

Do7

5

CN2-5

Do8

8

CN2-8

RPOW5

6

CN2-6

Do9

O/R(FL,Slide)

17

CN2-17

Do11

O/R(FL,Jack)

7

CN2-7

Do10

O/R(FR,Slide)

16

CN2-16

Do12

O/R(FR,Jack)

18

CN2-18

GND

1

CN3-1

RPOW6

9

CN3-9

Do13

O/R(RL,Slide)

11

CN3-11

Do15

O/R(RL,Jack)

10

CN3-10

Do14

O/R(RR,Slide)

12

CN3-12

Do16

O/R(RR,Jack)

2

CN3-2

RPOW7

13

CN3-13

Do17

6

CN3-16

Do18

5

CN3-5

Do19

4

CN3-4

Do20

3

CN3-3

Do21

7

CN3-7

Do22

8

CN3-8

Do23

14

CN3-14

GND

11

CN4-11

Do24

5

CN4-5

RPOW8

4

CN4-4

RPOW9

7

CN4-7

Do25

2WD/4WD selecting

8

CN4-8

Do26

O/R (Extend)

9

CN4-9

Do27

O/R (Retract)

3

CN4-3

Do28

O/R (lower operation stop)

10

CN4-10

RPOW10

2

CN4-2

Do29

Suspension(P/C Lock)

1

CN4-1

Do30

Suspension(P/C Free)

6

CN4-6

Do31

Spring lock

12

CN4-12

GND

21

CN5-21

RPOW11

20

CN5-20

Do33

19

CN5-19

Do34

Head lamp(High)

18

CN5-18

Do35

Radiator water level
Level source

17

CN5-17

Do36

12

CN5-12

RPOW12

16

CN5-16

Do37

15

CN5-15

Do38

14

CN5-14

Do39

11

CN5-11

Do40

13

CN5-13

RPOW13

10

CN5-10

Do41

PTO limiter

9

CN5-9

Do42

Clearance lamp

8

CN5-8

Do43

7

CN5-7

Do44

O/R accelerator

2

CN5-2

RPOW17

3

CN5-3

Do61

4

CN5-4

Do62

1

CN5-1

RPOW18

5

CN5-5

Do63

Head lamp(Low)

6

CN5-6

Do64

22

CN5-22

GND

23

CN5-23

GND

24

CN5-24

GND

20

CN6-20

Do32

8

CN6-8

RPOW14

19

CN6-19

Do45

18

CN6-18

Do46

Lock up

17

CN6-17

Do47

Transmission F1

16

CN6-16

Do48

Transmission F2

15

CN6-15

Do49

Transmission F3

14

CN6-14

Do50

Transmission Hi

13

CN6-13

Do51

Transmission Lo

12

CN6-12

Do52

Transmission R

9

CN6-9

RPOW15

11

CN6-11

Do53

Steering 1

10

CN6-10

Do54

Steering 2

1

CN6-1

Do55

2

CN6-2

Do56

Steering SOL ground

7

CN6-7

RPOW16

3

CN6-3

Do57

4

CN6-4

Do58

Idling (Up)

5

CN6-5

Do59

Idling (Down)

6

CN6-6

Do60

K092AA

CN1785

CN1784

One to one spare

1 2

CN023

SL23

SHIELD70B

3 1 4 2

RA27

2

4

1

3

3 4 2 1

Fuel filter heater 

relay (option)

RA37

1

3 4 5 6 7 8 9 10 11

2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

CN1583

2 1

CN946

Side turn signal (R)

86

1

85

2

30

3

87

4

2 1

CN1031

K052AA

1

2

CN1474

CN1720

1
2

2

1

1
2

CN1597

Fuel filter heater (option)

1

3 4 5 6 7 8 9 10 11

2

(008AA) Y/R

(008AA) Y/R

(012AA) Y/B

(012AA) Y/B

(010AA) G/Y

(010AA) G/Y

(050AA) Y/L

(050AA) Y/L

(232AA) Y/G

(232AA) Y/G

(626AC) W/B

(626AC) W/B

(020AH) Y/G

(020AH) Y/G

(020AJ) Y/G

(020AJ) Y/G

(070AA) G/B

(070AA) G/B

(082AA) B/Y

(082AA) B/Y

(083AA) B/L

(083AA) B/L

(175AA) G/W

(175AA) G/W

(804AA) BR

(804AA) BR

(800AA) L/R

(800AA) L/R

(801AA) L/W

(801AA) L/W

(802AA) L/G

(802AA) L/G

(803AA) L/B

(803AA) L/B

(B10AF) B

(629AA) G/R

(629AA) G/R

(089AA) G/B

(089AA) G/B

(B08AM) B

(B08AM) B

(096AB) Y/L

(B08AD) B

(B08AD) B

(B10AG) B

(B10AH) B

(047AA) L/B

(047AA) L/B

(168AA) Y/L

(168AA) Y/L

(S47-128) W

(B08AB) B 1.25

(B08AI) B

(B08AI) B

(B08AN) B

(B08AN) B

(B08BL) B

(B08BL) B

(034AB) O

(034AB) O

(607AA) Y/R

(607AA) Y/R

(606AA) L/Y

(606AA) L/Y

(B45AH) B 1.25

(B45AD) B

(615AA) G/L

(615AA) G/L

(S26-065) R

(S26-065) R

(S27-068) R

(S27-068) R

(S27-069) W

(S27-069) W

(S27-070) B

(S27-070) B

(S28-071) R

(S28-071) R

(S29-074) R

(S29-074) R

(S29-075) W

(S29-075) W

(S29-076) B

(S29-076) B

(S31-077) R

(S31-077) R

(S31-078) W

(S31-078) W

(S31-079) B

(S31-079) B

(S28-072) W

(S28-072) W

(S28-073) B

(S28-073) B

(S26-066) W

(S26-066) W

(S26-067) B

(S26-067) B

(S32-081) B

(S32-081) B

(S32-080) W

(S32-080) W

(020AE) Y/G

(020AE) Y/G

(093AB) G/W

(087AB) P

(091AA) G/O

(091AA) G/O

(079AA) GR

(079AA) GR

1.25 (S07-AA) B

(S07-AA) B 1.25

(S23-049) W

(S23-049) W

(S23-135) R

(S23-135) R

(B08AF) B

(B08AF) B

(B08AC) B 1.25

(B08BB) B 1.25

(B40AC) B

(B40AH) B

(B40AJ) B

(B40AK) B

(B40AL) B

(B40AN) B

(B40AR) B

(B40AP) B

(B30AC) B

(B30AB) B

(B30AD) B 1.25

(S07-028) W

(S07-028) W

(B08BM) B 1.25

(S28-AA) B

(S31-AB) B

(S26-AA) B

(S27-AA) B

(S31-AA) B

(S29-AA) B

(060AE) B/L

(060AE) B/L

(060AC) B/L

(034AD) O

(034AD) O

(032AC) R/B

(032AC) R/B

(033AC) R/W

(033AC) R/W

(020AG) Y/G

(020AG) Y/G

(123AF) R

(615AC) G/L

(615AC) G/L

(604AA) Y

(604AA) Y

(626AA) W/B

(626AA) W/B

(1312AB) Y/R

(1312AB) Y/R

(1312AA) Y/R

(1312AA) Y/R

1.25

AV

S

(223AA) BR/R

AVS1.25 (223AA) BR/R

(086AA) B/G

(086AA) B/G

(086AB) B/G

(086AB) B/G

(S52-136) R

(S52-136) R

(S07-027) B

(S07-027) B

(687AB) Y/G

(687AB) Y/G

(670AA) B/Y

(670AA) B/Y

(S07-028) W

(B40AF) B

(B40AG) B

(B45AE) B
(B45AF) B

(B45AG) B 1.25

(B45AZ) B 1.25

(B10AJ) B

(B10AL) B

(S47-AA) B

(B45AC) B

(240AC) G/L

(240AC) G/L

(B45AB) B

(B45AA) B

(134AA) R/L

(134AA) R/L

(B10AR) B

AVS 2

(914AA) W/R

(914AA) W/R

(111AA) R/B

(1

11AA) R/B

(107AA) Y/B

(107AA) Y/B

AVS 0.85 (B10AB) B

AVS 1.25 (146AA) BR/B

(142AD) BR/W

(101AB) W/Y

AVS 0.85 (009AA) L/R

AVS 0.85 (009AA) L/R

(142AB) BR/W 0.85 AVS

AVS 1.25 (145AB) BR/W

(145AB) BR/W 1.25 AVS
(146AB) BR/B 1.25 AVS

AVS 1.25 (146AB) BR/B

(142AA) BR/W 0.85 

AVS

AVS 0.85 (142AA) BR/W

AVS 2 (B10DA) B

(142AC) BR/W 0.85 

AVS

(009AB) L/R 0.85 

AVS

(013AB) L/B 0.85 

AVS

(013AB) L/B 0.85 AVS

(B10DP) B

AVS 0.85 (B10AC) B

(B10CH) B

(B10CC) B

(123AB) R

(101AA) W/Y

(101AA) W/Y

(117AA) G/W

(117AA) G/W

(082AB) B/Y

(019AA) W/G

(019AA) W/G

(S52-051) W

(S52-051) W

(S52-137) B

(S52-137) B

(1314AB) B

(1314AB) B

(034AC) O

(034AC) O

(624AA) Y/B

(624AA) Y/B

(1313AA) W/R

(1313AA) W/R

(687AA) 

Y/G A

VS

AVS 

(687AA) Y/G

(124AC) R/Y

(124AC) R/Y

(121AD) R/B

(121AD) R/B

(032AA) R/B

(032AA) R/B

AVS (910AA) W/B

(910AA) 

W/B A

VS

(033AA) R/W

(033AA) R/W

AVS (913AB) W/G

AVS (913AB) W/G

(031AA) R/Y

(031AA) R/Y

(031AC) R/Y

(031AC) R/Y

(040AA) R

(040AA) R

(040AC) R

(040AC) R

(040AB) R

(040AB) R

(105AC) W

(105AC) W

(105AD) W

(105AD) W

(092AF) R/Y

(092AF) R/Y

(092AE) R/Y

(092AE) R/Y

(244AA) Y/O

(244AA) Y/O

(086AC) B/G

(086AC) B/G

(105AB) W

(105AB) W
(105AA) W

(105AA) W

(108AA) Y/O

(108AA) Y/O

(106AA) Y/W

(106AA) Y/W

(1

10AA) R/W

(110AA) R/W

(1

12AA) R/L

(112AA) R/L

(095AC) R

(095AC) R

(245AA) Y/R

(245AA) Y/R

(628AA) 

G/W A

VS

AVS (628AA) G/W

(567AA) L/G

(567AA) L/G

(566AA) L/Y

(566AA) L/Y

(109AA) Y/G

(109AA) Y/G

(035AA) BR

(035AA) BR

(1038AA) R/G

(1038AA) R/G

(615AL) G/L

(615AL) G/L

(246AA) BR/Y

(246AA) BR/Y

(021AA) L/G

(021AA) L/G

(080AA) Y/G

(080AA) Y/G

(078AA) Y

(078AA) Y

(B10BC) B

(B10CN) B

(B10BJ) B

(B10BK) B

(B10CL) B

(1312AC) 

Y/R A

VS

AVS (1312AC) Y/R

AVS (093AA) G/W

AVS (094AA) G

AVS (087AA) P

AVS 3 (095AD) R

AVS (096AA) Y/L

(095AB) R

(090AA) G/R

(090AA) G/R

(A02AN) W AVS 1.25

(556AA) R/W

(556AA) R/W

(A04AC) W AVS 2

(100AJ) R AVS 5

AV 8 (A01AA) W

(A04AJ) W AVS 2

(A04AA) W 

AVS 3

(A02AP) W 

AVS 5

AV 8 (001AA) W

(001AA) W AV 8

(100AF) R AVS 2

(A02AQ) W 

AVS 5

(100AB) R AVS 2

(A04AK) W AVS 1.25

(C04AA) B 

AV 60

(C04AA) B

(C05AA) B 

AV 60

(C05AA) B

(A04AD) W AVS 1.25

(100AG) R AVS 2

(100AH) R AVS 1.25

(A02AC) W AVS 1.25

(A04AE) W AVS 2

(A04AG) W AVS 3

(A02AO) W AVS 1.25

(A04AH) W AVS 3

(100AC) R AVS 2

(A04AM) W AVS 1.25

(A02AE) W AVS 1.25

(A02AB) W AVS 1.25

(A04AL) W AVS 1.25

(A02AG) W AVS 2

(A04AF) W AVS 1.25

(A02AL) W AVS 3

AVS (602AA) R/W

AVS (602AA) R/W

(A04AI) W AVS 2

(100AD) R AVS 1.25

(001AD) W AVS 2

(021AC) L/G

(021AC) L/G

(627AA) G/B            AVS

AVS (627AA) G/B

(001AC) W AVS 2

(001AB) W AVS 2

(1016AA) R/B 1.25

1.25 (1016AA) R/B

(003AA) W/R

(003AA) W/R

(001AE) W AVS 2

(626AB) W/B

(626AB) W/B

AVS 1.25 (002AA) Y

(002AA) Y AVS 1.25

(032AB) R/B

(032AB) R/B

(040AD) R

(040AD) R

(040AE) R

(092AD) R/Y

(092AD) R/Y

AVS (613AA) L/Y

(613AA) 

L/Y

 A

VS

(124AD) R/Y

(142AF) BR/W 

AVS 1.25

AVS 1.25 (145AA) BR/W

(123AD) R

(247AA) G/B

(247AA) G/B

(043AA) W/B

(043AA) W/B

(094AB) G

(017AA) L/W AVS 1.25

AVS 1.25 (017AA) L/W
AVS 1.25 (006AA) O

(006AA) O AVS 1.25

(387AA) Y/W

(387AA) Y/W

(005AA) L/Y

(005AA) L/Y

AVS 1.25 (124AA) R/Y

AVS1.25 (124AA) R/Y

(C06AA) B 

AV 60

(C06AA) B

(048AA) L/R

(048AA) L/R

(036AA) BR/R

(036AA) BR/R

(037AA) BR/Y

(037AA) BR/Y

(031AB) R/Y

(031AB) R/Y

(S23-050) B

(S23-050) B

AVS 3 (600AA) Y

AVS 3 (600AA) 

Y

(1302AA) G

(1302AA) G

(121AC) R/B

(121AC) R/B

(009AC) L/R

(670AC) B/Y

(670AC) B/Y

(033AB) R/W

(033AB) R/W

(030AA) R/L

(030AA) R/L

(095AA) R

(095AA) R

(058AA) LG/Y

(058AA) LG/Y

(913AA) W/G

(913AA) W/G

(S47-129) B

(S47-129) B

(S47-128) W

(S47-128) W

(124AB) R/Y

 A

VS 1.25

AVS1.25 (124AB) R/Y

(123AG) R

(S69-AB) B

(S69-167) R

(S69-167) R

(S68-AB) B

(S67-AB) B

(S67-160) B

(S67-160) B

(013AC) L/B

(S69-166) B

(S69-166) B

(S69-AA) B

(S68-163) B

(S68-163) B

(S70-AA) B

(S68-162) W

(S68-162) W

(S67-159) W

(S67-159) W

(S69-165) W

(S69-165) W

(S68-164) R

(S68-164) R

AVS 1.25 (B30AE) B

(B08AE) B

(B08AE) B

(B08BC) B

(B08BC) B

1.25 (B08BD) B

1.25 (B08BR) B

(910AC) W/B

(910AC) W/B

(911AA) W/L

(911AA) W/L

(B15AB) B

(B10BA) B

(B10AD) B 1.25 AVS

AVS 1.25 (B10AE) B

(B10AI) B

AVS 2 (B10AO) B

AVS 2 (B10AV) B

(B10CK) B

(126AA) Y/W

(126AA) Y/W

(B10BH) B

(B10BB) B

(B10BB) B

AVS 1.25 (B10AK) B

(B10AX)B A

VS 

2

(B10AY) B

(S67-AA) B

(S67-161) R

(S67-161) R

(B10DB) B

(123AC) R

(B10DD) B

AVS 1.25 (B32AA) B

AVS 2 (B10AP) B

1.25 (B40AY) B

AVS 5

(A02AS)W

(A02AF) W AVS 2

1.25 (B40AA) B

(S68-AA) B

(B08BF) B 1.25

(B08AA) B

(123AH) R

AVS 1.25 (123AJ) R

(123AJ) R

(123AK) R

(100AL) R AVS 2

(100AM) R AVS 1.25

1.25

(B15AA) B

(B40AB) B

(B40BA) B

(B40AD) B
(B40BB) B

(B10BE) B

(B10CG) B

(B10CP) B

1.25 (B10CI) B

(B10AN) B

(B10AQ) B

(B10AZ) B

AVS 1.25

(B10AM) B

(B10DL) B 1.25 

AVS

(B10BG) B

(505AA) R/B

(505AA) R/B

(A02AJ) W AVS 2

(100AI) R AVS 3

(100AE) R AVS 1.25

(092AA) R/Y

(092AA) R/Y

(637AA) BR/R

(637AA) BR/R

(638AA) BR

(638AA) BR

(614AA) L

(614AA) L

(1240AA) L

(1240AA) L
(1241AA) L/R

(1241AA) L/R

(A02AD) W AVS 2

AVS 2 (B10BL) B

(B10BF) B

AVS 2

(B10CM) B

(B10CJ) B

(S70-AB) B

(1094AA) L/R AVS 1.25

AV

S

1.25

(1094AA) L/R

AVS 2 (B20AA) B

(633AA) W

(633AA) W

(632AA) R

(632AA) R

(1300AA) L

(1300AA) L

AVS (914AB) W/R

AVS (914AB) W/R

(121AE) R/B

(237AA) L

(237AA) L

(670AB) B/Y

(670AB) B/Y

(687AC) Y/G

(687AC) Y/G

(B08AJ) B

(B08AJ) B

(B08AH) B

(B08AH) B

AVS (1453AA) B/Y

AVS (1453AA) B/Y

(021AB) L/G

(021AB) L/G

(1453AB) B/Y

(1453AB) B/Y

(S32-AA) B

(121AB) R/B 1.25

(121AB) R/B 1.25

1.25 (B08AO) B

(B08AO) B 1.25

(236AA) L/Y

(236AA) L/Y

(560AA) L/W

(560AA) L/W

1.25 (141AA) R/B

1.25 (141AA) R/B

(B08AG) B

0.85

AV

S

(B08AG) B 

AVS 0.85

(062AB) Y

(062AA) Y

(062AA) Y

(043AB) W/B

(112AB) R/L

(113AB) R/G

(113AA) R/G

(1

13AA) R/G

(106AB) Y/W

(107AB) Y/B

(108AB) Y/O

(109AB) Y/G

(110AB) R/W

(111AB) R/B

(142AE) BR/W

(249AA) L/R

(249AA) L/R

AVS 2 (B10AW) B

(B10AA) B

(240AB) G/L

(240AB) G/L

(052AA) Y

(052AA) Y

(100AA) R 

AVS 5

(B30AA) B AVS       1.25

(S70-168) W

(S70-168) W

AVS 0.85 (147AB) G/R

(147AB) G/R

(147AA) G/R

(147AA) G/R

(240AA) G/L

(240AA) G/L

AVS 1.25 (1220AB) BR/Y

(1220AA) BR/Y

(1220AA) BR/Y

(071AA) W/B

(071AA) W/B

(230AA) B/Y

(230AA) B/Y

(123AE) R

AVS 2

(B10AS) B

AVS 2 (1093AA) R

2

AV

S

(1093AA) R

AVS 3 (123AA) R

AVS 3 (1092AA) R

2

AV

S

(1092AB) R/L

AVS 2 (1092AB) R/L

(020AC) Y/G

(020AC) Y/G

AVS (203AA) W

AVS (203AA) W

(203AB) W

(203AB) W

AVS (085AA) B/R

AVS (085AA) B/R

(085AB) B/R

(085AB) B/R

(161AB) Y/R

(161AB) Y/R

AVS 

(161AA) Y/R

AVS 

(161AA) Y/R

VCU rewriting
VCU rewriting
VCU rewriting
VCU rewriting
VCU rewriting

for DCU2
for DCU2
for DCU2
for DCU2

for engine
for engine
for engine

for DCU2
for DCU2
for DCU2

GND
GND

TXD
RXD

BOOT

GND
GND

TXD1+
TXD1-

RXD+
RXD-

CAN_1H
CAN_1L
CAN_1R
CAN_2H
CAN_2L
CAN_2R

GND
GND

Accelerator switch

(Lo/Hi idling selection)

Emergency accelerator switch

(remote accelerator selection)

Starter SW(Start)

Parking brake low pressure

Straight ahead state

Brake fluid level

4WD state

O/R(FL) 5V

O/R(FL) SIG

O/R(FL) GND

O/R(FR) 5V

O/R(FR) SIG

O/R(FR) GND

O/R(RL) 5V

O/R(RL) SIG

O/R(RL) GND

O/R(RR) 5V

O/R(RR) SIG

O/R(RR) GND

T/C oil pressure 5V

T/C oil pressure SIG

T/C oil pressure GND

Shield GND

Lower O/R box power ON

Lower O/R box accelerator

Radiator water level

Steer pump low pressure warning

Air low pressure

Crane hydraulic return filter stop

Wait to start lamp

Warning lamp

Stop lamp

Fuel low level detection

Crane hydraulic oil temp 85°C
Crane hydraulic oil temp 50°C

Engine oil low pressure

Jack supporting pressure(FL) 5V

Jack supporting pressure(FL) SIG

Jack supporting pressure(FL) GND

Jack supporting pressure(FR) 5V

Jack supporting pressure(FR) SIG

Jack supporting pressure(FR) GND

Jack supporting pressure(RL) 5V

Jack supporting pressure(RL) SIG

Jack supporting pressure(RL) GND

Shield GND
Shield GND
Shield GND
TC oil temp

Fuel gauge

Jack supporting pressure(RR) SIG

Power supply output for 12V

Accelerator(1) 5V

Accelerator(1) SIG

Accelerator(1) GND

Vehicle speed (Main sensor)

GND

Vehicle speed (Sub sensor)

GND

Rotational speed

GND

Vehicle speed

GND

Vehicle speed (engine)

Ground

(VCU)

One to one spare

MSOL1

MSOL2

Lower RXD

ACCEL SW (ON)

Lower TXD

Serial communication GND

Main speed

Shift 1
Shift 2
Shift D
Shift R

Turn signal switch (right)
Turn signal switch (left)
ACCEL SW (OFF) (cummins)

Engine start

Lower CAN L

Emergency transmission switch

Parking brake switch

Engine emergency stop switch

DCU2 power supply (battery connecting directly)

Emergency accelerator switch

Lower CAN H

Positive control

PTO SW

Fuel filter heater

Key switch ON/START

Power window (battery connecting directly)

Upper power supply (battery connecting directly)

Key switch power supply (battery connecting directly)

Upper power supply fuse
Upper power supply fuse
Upper power supply fuse

M6_1.25-2_Water-proof

E030

Ground

E031

Ground

GREEN

BLUE

BLUE

JC02-1

GREEN

JC02-2

GREEN

JC02-3

BLUE

JC03-1

GREEN

JC03-2

BLUE

JC03-3

BLUE

M6_1.25-2_Water-proof

E008

Ground

M6_1.25-2_Water-proof

E007

Ground

M6_1.25-2_Water-proof

E020

Ground

Fuse (upper power supply)

(75A)

Fuse box (1)

Fuse box (2)

M6_1.25-2_Water-proof

E013

Ground

M6_1.25-2_Water-proof

E015

Ground

M6_1.25-2_Water-proof

E012

Ground

M6_1.25-2_Water-proof

E014

Ground

M6_1.25-2_Water-proof

E011

Ground

M6_1.25-2_Water-proof

E010

Ground

Tail, stop lamp

Turn signal

Rear combination lamp (R)

Slide (RL)

Slide (RR)

Slide (FR)

Jack (RL)

Jack (FL)

Slide (FL)

Jack (RR)

Jack (FR)

Joint connector to “head light”

Joint connector to “head light”

Air pressure switch (stop lamp)

(contact close: depressing brake pedal)

Fuel sensor 

(contact close: little quantity)

Air pressure detection switch (parking brake)

(contact close: parking brake actuated)

Air pressure detector 

(contact close: low pressure)

Air solenoid valve (parking brake)

(not energized: parking brake actuated)

Air solenoid valve (2/4-wheel drive shift)

(not energized: 2-wheel drive)

Remaining brake fluid detection switch

(contact close: less fluid)

Lower outrigger operation box power supply (IGN ON)

GND

Clearance lamp

Power ON

Outrigger accelerator

Outrigger lower operation stop

Outrigger retraction

Outrigger extention

Outrigger FR jack

Outrigger FR slide

Outrigger FL jack

Outrigger FL slide

Outrigger RR jack

Outrigger RR slide

Outrigger RL jack

Outrigger RL slide

Joint connector to 

“O/R operation assy (option)”

GREEN

YELLOW

BLUE

YELLOW

BLUE

BLUE

M6_1.25-2_Water-proof

E032

Ground

Sensor power supply

Straight ahead detection signal

GND

SHIELD

Steering pump low-pressure warning switch (option)

(contact close: low pressure)

4WD detection switch

(contact close: 4WD)

Return filter clogging detection switch

(contact close: clogging)

Temperature switch (85°C/185°F)

(contact close: 85°C (185°F))

Temperature switch (50°C/122°F)

(contact close: 50°C (122°F))

Joint connector

to “jack supporting pressure (option)”

Jack supporting pressure detection FL

AGND

5V

SHIELD

Jack supporting pressure detection FR

AGND

5V

SHIELD

Jack supporting pressure detection RL

AGND

5V

SHIELD

Jack supporting pressure detection RR

SHIELD

Sub. speed sensor (pick-up sensor)

Positive control solenoid valve

Retracting

Extending

Suspension 

P/C lock

Suspension 

P/C free

4-wheel steering

(steering mode 1)

Crab steering

(steering mode 2)

Transmission selection solenoid valve

SL46 SL47

SL44

SL42

F1 SOL F3 SOL HI,LO SOL

R,F2 SOL

Torque converter

Torque converter oil temp. sensor

PTO (SL41)

and lock up (SL49) solenoid valve

1,2 pins: Lock up

3,4 pins: PTO

SL49

SL41

Emergency transmission selection relay

Suspension lock pressure 

source solenoid valve

Steering mode

selection 

solenoid valve

Suspension lock 

selection 

solenoid valve

Outrigger ext./ret.

selection 

solenoid valve

To electric circuit (engine)

(coordinate: A-2, B-2, C-2, D-2, E-2, F-2)

Transmission 

power supply 

cut relay

Emergency 

transmission 

selection

relay

Diode

(battery

 relay)

(1.5A)

Diode

(accelerator

 switch)

(1.5A)

Diode

(emergency

 accelerator

 switch) (1.5A)

Clearance

lamp relay

Engine 

emergency

stop relay

O/R

accelerator

relay

Steering 

solenoid 

earth relay

Backup

lamp relay

PTO limiter

relay

Battery power 

keeping relay

Turn signal

Clearance lamp

Ground

Low beam

High beam

[NOTICE]
1.  If not specified, wire type is CAVS and wire size is 0.5mm

2

.

Содержание GR-300EX-3

Страница 1: ......

Страница 2: ...and sales units in the parts catalog before replacing them 1 Applicable spec and serial number Spec No Applicable serial number GR 300E 3 00102 561896 Separate service manual Separate Service Manual P...

Страница 3: ...H type outrigger specification machine Front rear right and left are the directions viewed from a position when operator sits on operator s seat with the boom directed to the front of the frame Those...

Страница 4: ...pe 6 Automatic moment limiter AML AML C 7 Auto stop solenoid valve energizing type Normally energized 8 Anti two block device Fitted 9 External warning lamp AML Fitted 10 Oil cooler Fitted 11 Air cond...

Страница 5: ...4 9 2903 10 2 9 2903 10 2 1 44 10 2 1 Volume cubic centimeter cm 3 cc cubic meter m 3 cubic inch in 3 cubic foot ft 3 gallon gal cubic inch in 3 liter lit L 1 1 10 6 6 10237 10 2 3 53147 10 5 1 2 31...

Страница 6: ...10 1 01972 10 1 7 37562 10 1 8 85074 9 80665 9 80665 10 2 1 1 10 2 7 23301 10 2 8 67961 10 1 9 80665 10 2 9 80665 1 10 2 1 7 23301 8 67961 10 1 35582 10 2 1 35582 1 38255 10 1 38255 10 1 1 1 2 10 1 12...

Страница 7: ...the front view and draw the right side view on the right side of the front view Tridimensional shape can generally be drawn with the figures viewed from 3 directions For those which cannot be drawn w...

Страница 8: ...7 WA04 4880E 6 Group index System Diagrams Data Adjustment and Checks Y Z Y Z...

Страница 9: ...eding Procedure Y 4 Adjusting procedure Electric Y 5 Assembly Adjustment Crane Operation Y 6 Assembly Adjustment Traveling Device Y 7 Operation Check Crane Operation Y 8 Operation Check Traveling Devi...

Страница 10: ...gram Upper Z 6 Hydraulic Parts Location Diagram Lower Z 7 Hydraulic Parts Location Diagram Torque Converter Z 8 Pneumatic Parts Location Diagram Z 9 Electric Parts Location Diagram Upper Z 10 Electric...

Страница 11: ...king device 9 6 3 Steering device 10 7 Mass table 11 Y 2 Adjusting Pressure Hydraulic Pressure 12 1 Location position of relief valve etc 12 2 Items 13 2 1 Winch 13 2 2 Telescoping 15 2 3 Elevating 16...

Страница 12: ...Operation 34 1 Adjusting boom telescoping wire ropes 34 2 Installing and adjusting anti buckling bolts for telescoping cylinders 36 Y 7 Assembly Adjustment Traveling Device 37 1 Service brake adjustme...

Страница 13: ...co mode operation check 48 Y 9 Operation Check Traveling Device 49 1 Exhaust brake 49 2 Automatic transmission 49 3 Steering mode change 50 4 Emergency switch 50 5 Overshift prevention 51 6 Warning 52...

Страница 14: ...33 TADANO Genuine Torque Converter Oil Brake fluid Service brake 1 7 TADANO Genuine Brake Fluid DOT 5 1 Engine oil 14 2 API Service Classification SAE15W 40 class CD or better SAE10W 30 for cold clim...

Страница 15: ...34 Charging pump Torque converter Speed reducing ratio 1 066 Idling min 1 657 47 Eng 700 50 Max min 1 2500 47 Eng 2665 50 Displacement cm 3 rev 33 2 Emergency steering pump Displacement cm 3 rev 14 5...

Страница 16: ...3 After jack full extension and retraction operation approximately 10 mm set the crane horizontally with the jacks slightly extended 2 If any tire is not raised off the ground while setting the jacks...

Страница 17: ...L display after leaving as it is for 2 hours Check the boom length on the integrated information screen in the AML maintenance mode Displays the value to the second digit after decimal place Suspensio...

Страница 18: ...ction 5 1 Slide plate 1 mm 3 93701 10 2 in Location used Standard thickness mm Replacement thickness mm Remarks Limit value Base section Front Upper 28 26 Side 12 10 Lower 15 12 2nd boom section Front...

Страница 19: ...on B 14 B 14 B 14 B 13 B 1 5 L 1000 L length of each boom section Lateral Base boom 2nd boom section 3rd boom section Top boom section C 9 C 9 C 9 C 8 C 1 0 L 1000 Indentations at boom overlap section...

Страница 20: ...ominal diameter 14 9 Construction 7 7 6 Fi 29 O O 370 018 00060 05280 Number of broken wire pcs 13 For auxiliary winch Wire rope diameter mm 16 Nominal diameter 14 9 Construction 7 7 6 WS 36 O O 370 0...

Страница 21: ...o avoid damaging the wire rope Use a grinder to smooth and correct any sharp corners 2 Check whether or not the sheaves turn lightly If a sheave turns heavily the wire rope will slide against the shea...

Страница 22: ...Eco mode OFF When torque converter stalls Approx 2010 Reference value Check conditions PTO switch OFF Shift lever 2nd gear Drive selection switch 4WD High Service brake ON 6 2 Braking device 1 mm 3 93...

Страница 23: ...linder Pin outer diameter mm Cylinder side 35 0 025 0 05 Rod side 38 0 025 0 05 Kingpin Clearance above and below axle mm 0 to 0 05 Wheel Camber 0 Caster 0 Kingpin angle 0 Toe in mm 1 0 to 3 0 Steerin...

Страница 24: ...rweight 3850 8490 Slewing bearing 280 620 Slewing drive unit including hydraulic motor 90 200 Center joint 85 190 Elevating cylinder 580 1280 Winch assembly including hydraulic motor Main 360 790 Auxi...

Страница 25: ...12 WY02 1792E Y 2 Y 2 Adjusting Pressure Hydraulic Pressure Y 2 Adjusting Pressure Hydraulic Pressure 1 Location position of relief valve etc...

Страница 26: ...1900 min 1 and check the pressure Aux winch hoisting down B 8 8 0 5 90 5 1280 70 700 IDL 1 Deactivate the elevation slow stop circuit 1 2 Block the joint LS1 G1 4 Auxiliary winch between hydraulic pil...

Страница 27: ...14 WY02 1792E Y 2 Y 2 Adjusting Pressure Hydraulic Pressure...

Страница 28: ...Check procedure MPa kgf cm 2 psi Boom extending V 18 6 0 5 190 5 2700 70 1900 MAX 1 Turn the PTO switch ON 2 Fully extend the 2nd boom 3 Move the telescoping lever at its full stroke on the extension...

Страница 29: ...linder 4 Move the elevating lever at its full stroke on the raising side 5 In this state set the engine speed to 1900 min 1 and check the pressure Boom lowering E 2 6 0 5 0 27 5 0 380 70 0 700 IDL 1 D...

Страница 30: ...1 Check procedure MPa kgf cm 2 psi Steering F 15 7 1 0 160 10 2280 140 2500 1 Connect a pressure gauge to the pressure check port F 2 Turn the PTO switch OFF 3 Without jacking up turn the steering to...

Страница 31: ...peed Cancel registration of slewing range limit function in AML Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Slewing 1 G 20 6 0 5 210 5 2990 70 1900 MAX 1 Turn the PTO sw...

Страница 32: ...ngine is idling then increase engine speed Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Outrigger I 20 6 0 5 210 5 2990 70 2500 1 Connect a pressure gauge to the pressure...

Страница 33: ...lic oil TADANO Hydraulic Oil LL Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Lower pilot pressure J 3 4 0 5 35 5 500 70 700 IDL 1 Connect a pressure gauge to the pressure...

Страница 34: ...pressure gauge to the pressure check port K 2 Turn the PTO switch ON 3 Make sure that constant pressure is being produced while engine is running 4 And check the pressure by the pressure gauge Note Ad...

Страница 35: ...speed min 1 Check procedure MPa kgf cm 2 psi Torque converter oil pressure 1 9 or over 19 4 or over 275 or over 700 IDL 1 Turn the PTO switch OFF with the air conditioner OFF 2 Confirm set pressure on...

Страница 36: ...830 29 20 8 5 0 3 0 2 120 4 3 Safety valve Cracking pressure 850 8 7 123 Must be no leakage within pressure regulator operation range 120 Full opening pressure 950 20 9 7 0 2 138 3 Air low pressure sw...

Страница 37: ...G1 4 on the suction flange of the main pump After bleeding from the suction side tighten the plug again 3 Start the engine with air conditioner OFF and PTO OFF and run it at idle approximately 700 mi...

Страница 38: ...urn the PTO switch OFF and start the engine After idling the engine for 5 seconds turn the PTO switch ON and OFF repeatedly and quickly and check for any abnormal noise 6 If any abnormality is found b...

Страница 39: ...ns no bubbles 3 Service brake NOTICE The vehicle has two boosters one for the front wheel brakes and the other for the rear wheel brakes Take care of spattering the brake fluid and the fluid level in...

Страница 40: ...the slewing circuit hydraulic pressure at approximately 4 9 MPa 50 kgf cm 2 710 psi for approximately 30 seconds 4 2 Winch motor NOTICE Do not apply any load to the motor before completing air bleedi...

Страница 41: ...eps by moving the slewing lever to the left slewing side 2 Elevating Pull out the connector CN100 of the AML vent solenoid valve Move the boom elevating lever fully to the boom lowering side Keep the...

Страница 42: ...eeding 8 Hydraulic valve winch brake NOTICE Bleed this valve after the pilot circuit hydraulic pilot control valve See the section 6 and the positive control See the section 7 are bled Conditions Engi...

Страница 43: ...ted length 1 Switch fixing bolt tightening torque 4 to 6 N m 41 to 61 kgf cm 3 to 4 4 ft lbf 2 Jib stowed detection switch CN572 Adjust the switch position so that the dimension A becomes 4 0 5 0 mm 0...

Страница 44: ...on detection switch CN592 Follow the same procedure as that in main winch drum rotation detection switch CN591 5 Over front detection switch CN521 Fully retract the boom and slewing it to the over fro...

Страница 45: ...tening torque 19 to 20 N m 193 to 204 kgf cm 14 to 14 8 ft lbf 7 Straight ahead detection switch CN408 Set the rear wheels in a straight forward position and adjust the switch position so that the dim...

Страница 46: ...ther by 1 5 mm 0 06 in after the switch s contact is shifted opened closed One turn of the bolt X makes the switch move upward or downward by 1 5 mm 0 06 in Then lock the bolt X with the nut Y Note Ma...

Страница 47: ...ing the slide plate by adding or removing shims retract the boom fully Keep the wire rope free NOTICE Loosen the sway stopper bolt see Y 6 1 5 on the lower part of each boom section until it is out of...

Страница 48: ...ing nut for top boom section retraction wire rope Contact 4 After checking the contacting condition of stopper for each boom section fix adjuster section for each extension and retraction wire rope wi...

Страница 49: ...linders 1 Connect the boom and telescoping cylinder using the pins A and B 2 Adjust the bolt C locked with nuts D and E so that it can be turned by hand and the clearance S is 0 5mm 0 02in or less App...

Страница 50: ...tighten the cap until it stops at the stopper At this time the position of tank body and cap should be as shown in Fig 1 In addition tighten the cap until the mark is aligned with the mark on tank as...

Страница 51: ...sor When installing the bolt make the bolt head protrude further than the regular position that is to allow the accelerator pedal to be depressed further 3 Positioning of lever A Adjust with bolt B an...

Страница 52: ...Traveling Device 39 WY05 4221E Accelerator sensor output diagram For positioning procedures 4 5 and 6 mentioned as above check the voltage at the connector terminals shown below 0 347 113 32000 0 347...

Страница 53: ...5 25 1 0 76 1 14 5 0 650 20 6 5 0 2 94 25 2 9 445 95R25 900 100 0 9 0 1 0 130 5 14 5 0 900 20 9 0 0 2 130 5 2 9 4 2 Adjusting the steering angle 1 Jack up the vehicle Operate the steering cylinder 2...

Страница 54: ...7 4 4 6 NOTICE Engine speed 2500 min 1 When the shift position is D the engine speed is 2230 min 1 because of the speed limit function Check the meter indication Pay attention to the tachometer and d...

Страница 55: ...1E 7 Retightening the hub nuts Retighten the hub nut with the tightening torque of 640 30 N m 6500 300 kgf cm 472 22 ft lbf Put the retightening torque for the hub nuts the torque of the latest tighte...

Страница 56: ...er Not in N position Operate the outrigger extend retract selector switch Icon flashes on the AML display Press all outrigger control switch Outriggers do not operate Main switch ON Shift lever N posi...

Страница 57: ...aising operation must be stopped at 71 automatically 3 The boom lowering must be available 4 Outrigger emergency setting NOTICE For the location of the switch refer to Z 10 Electric Parts Location Dia...

Страница 58: ...1m 3 3 ft each With CN503 1 switch pressed retract the 3rd top boom With CN503 2 switch pressed fully extend the 2nd boom At this time check that the AML displays the error code until the boom length...

Страница 59: ...cedure 1 Press the suspension lock switch to the lock side 2 Check that after 1 second the indicator lamp begins to flash 3 Check that the lamp stops flashing and remains lit 6 seconds after it starts...

Страница 60: ...utrigger operation switch detection Buzzer CN818 620Hz Intermittent beeping high tone Buzzer sounds when either the outrigger extend retract or jack slide selector switch has been left in any position...

Страница 61: ...location of the switch refer to Z 10 Electric Parts Location Diagram Upper 1 Inside cab While the PTO is engaged select the Eco mode 1 and Eco mode 2 and depress the accelerator pedal fully Then check...

Страница 62: ...ing procedure Seq Operation Exhaust brake 1 Release the accelerator pedal and move the shift lever into the N position Adjust the engine speed to 1 000 min 1 or higher using the idling adjuster knob T...

Страница 63: ...shift operation NOTICE During emergency transmission switch turned ON the overshift prevention function does not work Therefore operate the down shift while the vehicle stops 2 Emergency accelerator T...

Страница 64: ...oes not downshift display D 3 Gradually reduce speed Check that transmission downshifts to 3rd gear when the speed is 28 km h display 3 4 Maintain a speed of 21 km h Move the shift lever to 2 Check th...

Страница 65: ...ing accelerating Speedometer reading 62 km h Intermittent sound 68 km h Continuous sound During decelerating Speedometer reading 59 km h Intermittent sound 56 km h OFF Torque converter low pressure 62...

Страница 66: ...sounds Steered a little 2 wheel Lit Continuous beep 4 Select the 4 wheel steering mode and check that the warning buzzer does not sound Steered a little 4 wheel Lit No beep 5 Set the rear wheel straig...

Страница 67: ...Clean 1 point 30 7 Elevation proportional solenoid valve circuit Clean 2 points 30 8 30 9 Telescoping elevating pilot valve pedal circuit Clean 1 point 30 10 Positive control circuit Clean 1 point 30...

Страница 68: ...licable Unit mm 1 mm 0 039 inch Applicable spec No GR 1000 3 GR 800E 3 GR 750 3 GR 600E 3 GR 550 3 GR 500E 3 GR 350 3 GR 300E 3 Part Name Diameter Thread size Diameter Thread size Diameter Thread size...

Страница 69: ...Electric circuit crane 10 4 2 Electric circuit carrier 11 4 3 Electric circuit slewing table right 12 4 4 Electric circuit slewing table left 13 4 5 Electric circuit boom 14 4 6 Electric circuit two b...

Страница 70: ...nside cab 38 2 Relay assy inside cab 39 3 Slewing table boom 40 4 Pressure switch installation diagram 41 5 Two blocking 42 5 1 Boom two blocking 42 5 2 Single top two blocking 43 5 3 Jib two blocking...

Страница 71: ...arison table connector No usage and paragraph No 70 2 3 Electric circuit 71 2 3 1 Electric circuit slewing table left 71 2 3 2 Electric circuit boom 72 2 3 3 Electric circuit jib 73 3 General view ane...

Страница 72: ...Filter for solenoid valve suspension lock selection F 3 Z 7 2 31 Sequence valve pilot pressure C 8 Z 6 5 32 Check valve for air conditioner C 7 Z 6 10 33 Solenoid valve for air conditioner SL280 34 Hy...

Страница 73: ...T T P A B A 10 3 SL26 13 1 B SL23 SL28 SL25 C D A A B 13 4 12 4 B P T T P A A B SL27 13 3 B SL29 11 4 12 3 D RL C D C 11 3 12 1 11 2 11 1 38 DR2 AM R11 R12 A 39 BM SL161 SL162 B Speed reducer 40 Pb a...

Страница 74: ...SL46 F1 F2 R SL47 Low Front Lock up SL49 Accumulator SL41 P T O Line filter 20 M14 1 5 G1 G3 8 G3 8 Torque converter case M16 1 5 G1 G1 Oil cooler G3 8 G3 8 Torque converter inlet relief valve SL42 R...

Страница 75: ...pressure sensor Air solenoid valve air horn energized horn Air horn Unload valve Air dryer Air compressor Inflator Protection valve Air pressure switch stop lamp contact close depressing brake pedal...

Страница 76: ...888 CN858 CN859 cord reel Z 4 4 3 Electric circuit slewing table right Center joint Z 5 Electric circuit lower cab CN889 CN891 Z 4 4 7 Electric circuit SCT Z 4 4 8 Electric circuit GSMT CN1072 CN1635...

Страница 77: ...ield line S AA Example S016 AA S016 AB 6 Joint label Same with Wire label J AA Example J001AA J035AA J106AA J1000AA JC01AA JS016AA JB01AA 7 Node name at diverging point N Wire 1 Indication of wire siz...

Страница 78: ...Connected to 9GW 8GL 7RL 6RW 5RW C B A C B A C B A OFF Wire color Wire color A Push forward B Neutral C Pull backward Wire color RW RL GL GW LY GB R W R L G L G W L Y G B Exhaust brake switch Notice s...

Страница 79: ...ANAHER CN585A Pressure sensor elevating cylinder boom lowering NAGANO CN585B Pressure sensor elevating cylinder boom lowering DANAHER CN586A Accelerator sensor cummins engine B 8 Z 4 4 2 Z 12 1 2 CN58...

Страница 80: ...ller option O 2 CN1584 GSMT Z 4 4 8 Z 12 7 CN1585 Air heater ACC power supply option P 2 Z 4 4 2 Z 12 1 2 CN1586 Air heater illumination power supply option CN1587 Hydraulic oil temperature sensor opt...

Страница 81: ...W L 286AC G L 286AC G L 287AC G R 287AC G R 357AA Y R 357AA Y R B02BJ B B02BJ B 250BL LG 250BL LG 250BK LG 250BK LG B02BK B B02BK B 377AA L G 377AA L G B02BM B B02BM B B02BL B B02BL B 156AK R Y 156AK...

Страница 82: ...74AA L G 076AA G 076AA G 179AD L 179AD L 176AA Y B 176AA Y B 720AA R G 720AA R G 1072AA Y R 1072AA Y R 1074AA L R 1074AA L R 154AB Y 1 25 AVS 154AB Y 1 25 AVS 559AA Y B 559AA Y B 176AB Y B 176AB Y B 0...

Страница 83: ...ising DANAHER Pressure sensor elevating cylinder boom raising NAGANO Pressure sensor elevating cylinder boom lowering NAGANO Steering filter clogging warning External indicator lamp 100 External indic...

Страница 84: ...70AA R B 270AA R B 470AA LG Y W R 262AA 262AA W R 273AA R L 273AA R L 266AA W L 266AA W L 335AA V 335AA V 250AH LG 256AA Y G 256AA Y G 272AA R G 272AA R G LG 250AK 331AA G O 331AA G O 282AA Y G 282AA...

Страница 85: ...nd angle detector 1 3 4 6 5 2 CN993 Joint connector to slewing table left 1 2 3 4 5 6 7 8 CN888 SHIELD45 M6_1 25 2_Water proof E005 M6_1 25 2_Water proof E006 0 85 818AA Y W 0 85 304AA G 0 85 367AA G...

Страница 86: ...1 2 3 CN948 1 2 3 CN948B 1 2 3 CN900 1 2 3 CN901 Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector 1 2 3 CN901B 2 1 3rd t...

Страница 87: ...1 20 RXD1 8 1 21 RS1 7 1 22 TERM_GND 6 1 23 NC 5 1 24 NC 4 1 25 NC 3 1 26 NC 2 1 27 NC 1 1 28 NC 16 1 29 CS1 15 1 30 NC 14 1 31 NC 13 1 32 NC 12 1 33 NC 11 1 34 NC 10 1 35 NC 9 1 36 NC 1 2 1 ANT_GPS 1...

Страница 88: ...Instrument_GND 30 1 30 External_Instrument_CS 31 1 31 External_Instrument_RX 7 1 7 NC 2 1 2 GND 34 1 34 BATT_GND 1 1 1 NC 3 1 3 NC 19 1 19 WAKE_UP 4 1 4 NC 5 1 5 NC 6 1 6 NC 28 1 28 ICF_RX 8 1 8 NC 9...

Страница 89: ...chine is composed of Z 4 Electric Circuit Upper and Z 5 Electric Circuit Lower mainly The electric circuit lower is shown by following block diagram Center joint Z 5 3 1 Electric circuit main Z 5 3 2...

Страница 90: ...r motor G 1 CN748 Alternator CN749 CN750 CN751 Backup buzzer H 22 Z 5 3 1 Z 13 1 2 CN752 Safety relay G 6 Z 5 3 2 CN753 CN754 CN755 Grid heater relay H 4 CN756 CN757 Battery relay J 5 CN758 M 22 Z 5 3...

Страница 91: ...S31 077 R S31 077 R S31 078 W S31 078 W S31 079 B S31 079 B S28 072 W S28 072 W S28 073 B S28 073 B S26 066 W S26 066 W S26 067 B S26 067 B S32 081 B S32 081 B S32 080 W S32 080 W 020AE Y G 020AE Y G...

Страница 92: ...N1512 CN730 CN1508 CN1509 K613AA KS07 028 KS07 027 K052AA K203AA KS23 049 KS23 050 KS23 135 K910AA K687AA KS52 136 KS52 051 KS52 137 K628AA K627AA K240AA K670AA K632AA K633AA K638AA K637AA KB08AA K092...

Страница 93: ...specified wire type is CAVS and wire size is 0 5mm2 SHIELD61 1 2 3 3 1 2 CN408 1 2 3 4 CN1600 S61 143 W S61 143 W S61 AA B 1 25 S61 142 R S61 142 R S61 146 B S61 146 B Joint connector to main Straight...

Страница 94: ...Turn signal Clearance lamp Ground Low beam High beam 1 25 B10AD B B10AD B 1 25 142AB BR W 142AB BR W 013AA L B 146AB BR B 1 25 1 25 146AB BR B B10AF B CN1528 Joint connector to main 3 2 1 CN1529 Join...

Страница 95: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 24 WZ07 3762E Z 6 Hydraulic Parts Location Diagram Upper 1 Winch 2 Telescoping 2 343 450 32000 1 342 112 60000 2 343 465 01000 1 343 465 10000...

Страница 96: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 25 WZ07 3762E 3 Elevation 4 Slewing 1 343 458 61000 0 343 004 90001 1 342 411 30000 0 343 548 72500 0 343 551 22500...

Страница 97: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 26 WZ07 3762E 5 Return 6 Drain 3 343 458 62000 1 343 465 03000...

Страница 98: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 27 WZ07 3762E 7 Gauge 3 343 450 35500...

Страница 99: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 28 WZ07 3762E 8 Pilot 0 343 458 63000...

Страница 100: ...Z 6 Z 6 Hydraulic Parts Location Diagram Upper 29 WZ07 3762E 9 Steering 10 Air conditioner 1 347 221 11000 1 347 225 71000 8 345 109 41000...

Страница 101: ...30 WZ07 3762E Z 6 Z 6 Hydraulic Parts Location Diagram Upper 11 Operation assy operation valve 12 Pressure switch 0 343 636 03000 2 343 233 00000 2 343 232 50000...

Страница 102: ...Z 7 Z 7 Hydraulic Parts Location Diagram Lower 31 WZ07 4090E Z 7 Hydraulic Parts Location Diagram Lower 1 Suction 3 346 415 31000 2 347 329 00000...

Страница 103: ...Z 7 Z 7 Hydraulic Parts Location Diagram Lower 32 WZ07 4090E 2 Steering suspension lock 3 346 415 32000 4 347 221 50000 3 347 905 80000...

Страница 104: ...Z 7 Z 7 Hydraulic Parts Location Diagram Lower 33 WZ07 4090E 3 Outrigger H type 4 Center joint 7 346 415 34000 3 346 415 33000...

Страница 105: ...34 WZ07 4090E Z 7 Z 7 Hydraulic Parts Location Diagram Lower 5 Return 6 Outrigger main body H type 2 346 115 00000 0 346 417 65000...

Страница 106: ...35 WZ07 3781E Z 8 Z 8 Hydraulic Parts Location Diagram Torque Converter Z 8 Hydraulic Parts Location Diagram Torque Converter 1 Torque converter related 6 349 226 00000 3 349 316 71001 3 349 318 21000...

Страница 107: ...c Parts Location Diagram 36 WZ08 0620E Z 9 Pneumatic Parts Location Diagram 1 Service brake related upper 2 Service brake related lower 2 349 226 10000 0 349 226 20000 2 349 226 21000 3 347 218 90000...

Страница 108: ...37 WZ08 0620E Z 9 Z 9 Pneumatic Parts Location Diagram 3 Control parts lower 1 349 233 11000 0 349 233 10000...

Страница 109: ...ewing table left CN887 CN893 CN894 CN1206 CN1332 CN1333 Joint connector to slewing table right CN889 CN891 Center joint CN880 CN881 CN882 CN883 CN884 CN885 JC01 JC11 JC101 JC111 JC211 Resistance bubbl...

Страница 110: ...use code Location Fuse box 3 Fuse box 1 Location Note Spare Spare Spare Note Fuse code Location Fuse box 2 Spare Spare Spare Fuse code Terminal assy connection diagram Fuse box table Up Emergency acce...

Страница 111: ...CN880 CN881 CN882 CN883 CN884 CN885 Slewing angle detector CN580 Harness slewing table right Ground CN828 Inside yellow CN829 Outside red CN596 CN595 Center joint harness CN521 Over front detection s...

Страница 112: ...rating list ON OFF ON ON OFF ON ON ON OFF Lowering detection Raising detection Hoisting up detection ON OFF ON Di14 Di13 Di12 Di17 Di18 Di9 Di10 Di15 Di11 Di16 Hoisting down detection Neutral Push Pul...

Страница 113: ...nsert into the hole of the support CN862 Two blocking detection switch boom right CN901 A B Harness boom head C Connector CN901 Harness boom head Snap pin Main two blocking detection switch assy Circu...

Страница 114: ...Joint connector Sub two blocking detection switch assy when operating single top Circuit diagram CN902 CN948 CN901B CN900 CN901A CN901 CN1094 CN862 Boom left side Sub two blocking detection switch ass...

Страница 115: ...2 bottom Harness jib 1 Harness jib 1 Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joi...

Страница 116: ...arrier Satellite communications terminal GPS antenna Antenna cable Antenna for satellite communications Antenna for satellite communications Connector for satellite communications For maintenance term...

Страница 117: ...Z 10 IWZ02 6400E08 0 344 956 60000 7 GSMT ICF CN1067 ICF CN1065 CN1066 CN1072 Harness GSMT Harness GSMT Harness crane and carrier GPS antenna For maintenance terminal Dr T Parts connection detail GPS...

Страница 118: ...ination lamp R CN709 GB CN710 G CN1009 Combination lamp L CN711 G CN712 GB CN1008 Head lamp Right side CN702 Left side CN701 Detail F 2 places View N Starter motor GND terminal CN1006 B terminal CN100...

Страница 119: ...9 318 22100 1 349 318 22500 b contact Normal close type relay a contact Normal open type relay Controller VCU RF2 connector No RF2 7 M Pole CN No 9 F Reray F M RF2 1 RF2 2 Spare RA27 RA8 RA11 RF2 Spar...

Страница 120: ...CN706 CN704 CN1004 CN705 S1 B S2 L1 S L2 Head lamp relay G Y Z K E X J I H A B F D C G Y Z K E X J I H A B F D C H G F E D C A B 5A 5A 5A 5A Y X K 1A J 1A I 5A H 5A G 5A F 5A E 1A D 5A C 5A B 5A A Z...

Страница 121: ...12 CN884 CN885 O 11 CN887 Joint connector to slewing table left L 19 CN889 Joint connector to slewing table right M 20 CN891 Joint connector to slewing table right N 20 CN893 Joint connector to slewin...

Страница 122: ...S08AA B CN1206 S01 013 G S01 014 W S01 015 R S01 AA Y S01 016 B CN891 S35 096 R S35 098 W S35 099 G S35 097 B S35 AB B S08AB B S08 012 B S08 011 W S08 010 R CN889 412AA G W 411AA G L 724AA G Y 325AB L...

Страница 123: ...B S08AA B 156AB R Y 132AA Y R CN889 Joint connector to crane 412AA G W 411AA G L 156AA R Y 333AA B W 132AA Y R 130AB L Y CN891 Joint connector to crane S03 023 R S03 021 W S04 024 W S03 022 B S03 AA Y...

Страница 124: ...R B01AJ B 337AB LG W B01AI B 337AA LG W CN1206 S01 013 G S01 014 W S01 015 R S01 AA Y S01 016 B CN1332 330AA G B 331AA G O 295AA BR Y 279AA BR R 470AD LG Y 303AA R L 337AA LG W 255AA R G 335AA V Y CN...

Страница 125: ...113 L S45 115 GR 100 M Plug Plug Plug 3050 5300 2100 150 200 CN858 30 50 100 COT 07 Flood lamp switch linked power supply option CN853B CN853A 50 N001 CN572 Jib stowed detection switch 50 CN576 Boom...

Страница 126: ...ctor to boom Two blocking detection switch boom left Joint connector CN901 Connector CN901 Green tape 3rd top boom full retraction detection switch Yellow tape Yellow tape 1 2 3 0 5B 839AA R 816AA LG...

Страница 127: ...Harness Upper WZ04 5380E Z 12 Z 12 0 345 007 12100 56 5 2 Harness single top IWZ04 5190E06 C06 018 W C06 019 B CN901A 700 C06 018 W C06 019 B CN900 M F Joint connector Joint connector COT 07...

Страница 128: ...per WZ04 5380E Z 12 Z 12 2 343 732 21100 5 3 Harness jib 1 57 IWZ04 5190E07a C06 018 W C06 019 B CN948 7250 M Joint connector Joint connector C06 018 W C06 019 B CN901B M COT 10 600 600 Yellow tape Ye...

Страница 129: ...Harness Upper WZ04 5380E Z 12 Z 12 3 343 732 21200 5 4 Harness jib 2 bottom 58 IWZ04 5190E08a 150 COT 10 C10 018 W C10 019 B CN948B F Joint connector CN1778 W B F 50 C10 019C10 018 Joint connector...

Страница 130: ...3 343 732 21300 5 5 Harness jib 2 head 59 IWZ04 5190E09a 6550 COT 10 100 N001 COT 10 100 COT 10 C12 018 W C12 019 B CN902 F C09 018 W C09 019 B F Joint connector CN948A Joint connector CN1778 Joint c...

Страница 131: ...344 941 00101 6 Harness SCT 60 IWZ04 5190E10 F M 150 N005 CN1068 821AA W B 006AC O 016AC Y L 822AA W R 826AA W L B51AH B B51AG B B51AF B CN1072 016AC Y L 006AC O B51AE B 826AA W L 821AA W B 822AA W R...

Страница 132: ...006AC O B51AE B 826AA W L 821AA W B 822AA W R B51AF B 822AA W R 016AC Y L 006AC O 826AA W L B51AH B 821AA W B B51AG B GSMT M 28 7 8 20 12 9 23 25 27 2 18 5 4 29 10 24 19 3 21 22 26 6 1 11 13 16 15 17...

Страница 133: ...p K 16 CN721B CN723 License lamp option I 15 CN730 ECM DIAG switch B 22 CN731 DIAG lamp red A 18 CN732 B 18 CN No Usage Harness diagram coordinate CN733 DIAG lamp orange B 18 CN734 CN745 Air dryer hea...

Страница 134: ...C L O Grid heater relay CN756 671AC B L Grid heater relay CN1075 679AA B 100 100 50 50 A04AA W 200 670AA B Y 123AG R 123AB R 123AC R B10DD B B10BH B 123AD R CN421 S32 081 B S32 080 W 30 150 50 250 COT...

Страница 135: ...WZ04 5390E 64 1 3 Harness cummins INSITE IWZ04 502004E Z 13 Z 13 M 50 150 50 50 N001 B S48 148 W S48 147 R W 602AA B B01AE Joint connector CN790 WA W WB W WC W WD W CN691 Maintenance connector cummins...

Страница 136: ...s rear steering IWZ04 5200E03 Z 13 Z 13 CN408 Straight ahead detection switch S61 143 W S61 146 B S61 142 R SHIELD SHIELD61 S61 AA B COT 07 30 30 3 0 850 N002 150 300 Yellow tape CN1600 Joint connecto...

Страница 137: ...45 B10AF B 142AB BR W 013AA L B 013AA L B B10AE B Combination lamp L 250 850 CN701 50 250 COT 07 COT 07 CN1528 Joint connector to main CN1529 COT 10 N001 50 50 B10AD B 145AB BR W 146AB BR B B10AD B 14...

Страница 138: ...not using anemometer CN1495 CN1495 CN1496 FRONT CN1426 Joint connector CN1495 CN1425 Joint connector CN1635 CN634 A B CN1809 Current voltage converter Circut diagram Detail B Detail A Harness slewing...

Страница 139: ...bottom Harness Jib 2 bottom Harness Jib 2 bottom Harness Jib 2 bottom Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector Joint connector J...

Страница 140: ...ition of electric circuit diagram The electric circuit anemometer is shown by following block diagram Jib 1 Jib 2 CN1425 CN1426 CN1495 CN1496 CN1635 Z 14 2 3 3 Electric circuit jib Z 14 2 3 2 Electric...

Страница 141: ...lewing table left Z 14 2 3 2 Z 14 4 2 CN1426 Joint connector to jib Joint connector to boom Z 14 2 3 3 CN1495 Joint connector Z 14 4 3 CN1496 Joint connector CN1496A Z 14 4 5 CN1496B Z 14 4 4 CN1497 J...

Страница 142: ...ND1 9 CN1 10 AGND2 10 CN1 11 AGND3 11 CN1 12 AGND4 12 CN1 13 N C 13 CN1 14 Ao1 14 CN1 15 Ao2 15 CN1 16 Ao3 16 CN1 17 Ao4 17 CN1 18 Ao5 18 CN1 19 Ao6 19 CN1 20 Ao7 20 CN1 21 Ao8 21 CN1 22 AGND5 22 CN1...

Страница 143: ...e is AVS and wire size is 0 5mm2 1 2 3 4 5 6 CN1425 1 2 3 4 5 6 CN1426 E001 M6_1 25 2_Water proof Ground S66 147 W GR GR S66 147 W S66 148 B S66 148 B S66 171 R S66 171 R S66 172 G S66 172 G 1 25 S66A...

Страница 144: ...W 4 5 5 6 SHIELD 6 7 Cord reel R S62 171 R S62 171 G S62 172 G S62 172 S62AB B Y Y S62 147 Y S62 147 S62AA B Y B S62 148 B S62 148 S62 148 B S62 148 B S62AA B Y S62 147 Y S62 147 Y S62AB B Y S62 172...

Страница 145: ...Anemometer Option WZ02 6542E Z 14 Z 14 3 344 961 21200 74 IWZ02 6540E07a 3 General view anemometer 1 W SHIELD G Harness 2 3 5 4 2 1 M 7 6 CN1495 or CN1497...

Страница 146: ...r to crane B02AA B S64AB B Y 50 COT 10 COT 07 4200 250 SHIELD SHIELD64A S64AA B Y CN634 S64 147 W 1419AA Y S64 171 R S64 172 G CN1425 Joint connector to boom S64 171 R S64 147 W S64 148 B S64 172 G S6...

Страница 147: ...147 W S66 148 B GR S66 172 G S66 151 Y S66AB B Y CN1426 S66 171 R S66 147 S66 148 B S66 172 G S66 151 Y S64AA B Y SHIELD SHIELD66 S66AB B Y Ground E001 S64AA B Y N001 7700 100 100 COT 10 COT 07 COT 0...

Страница 148: ...3 Harness jib 1 S62 147 Y S62 148 B S62 171 R S62 172 G S62AA B Y S62 147 Y S62 148 B S62 171 R S62 172 G S62AB B Y SHIELD SHIELD62A S62AA B Y SHIELD SHIELD62B S62AB B Y CN1495 CN1496 COT 13 7400 700...

Страница 149: ...6540E11 4 4 Harness jib 2 bottom S62 147 Y S62 148 B S62 171 R S62 172 G S62AA B Y CN1809 S62 147 Y S62 148 B S62 171 R S62 172 G S62AB B Y SHIELD SHIELD62A S62AA B Y SHIELD SHIELD62B S62AB B Y CN149...

Страница 150: ...62A S62AA B Y 50 50 M Plug S62 147 Y S62 148 B S62 171 R S62 172 G S62AF B Y S62 147 Y S62 148 B S62 171 R S62 172 G S62AE B Y CN1497 Joint connector SHIELD SHIELD62B S62AB B Y SHIELD SHIELD62C S62AC...

Страница 151: ...p Option Z 15 Z 15 1 Structure beacon lamp Z 15 Beacon Lamp Option Z 15 Joint connector CN1796 Harness beacon lamp When not using beacon lamp connect plug connectors together Beacon lamp Plug connecto...

Страница 152: ...IWZ02 6950E01 2 Electric circuit beacon lamp 2 1 Composition of electric circuit diagram The electric circuit beacon lamp is shown by following block diagram CN1796 Z 15 2 3 Electric circuit beacon la...

Страница 153: ...No usage and paragraph No CN No Usage Electric circuit diagram Harness diagram CN1795 Beacon lamp Z 15 2 3 Z 15 4 CN1796 Joint connector to carrier Electric circuit diagram and Harness diagram show ea...

Страница 154: ...44 127 27100 83 IWZ02 6950E02 2 3 Electric circuit beacon lamp NOTICE 1 If not specified wire type is AVS and wire size is 0 5mm2 Beacon lamp Joint connector to carrier CN1796 CN1795 1 2 3 1 2 3 1 2 1...

Страница 155: ...Beacon Lamp Option WZ02 6950E Z 15 Z 15 0 344 450 10100 84 IWZ02 6790E02 3 Lamp beacon Beacon lamp Vinyl tape Plug connector 700 F W W Plug M W GR Plug GR 100 100 CN1795...

Страница 156: ...Lamp Option WZ02 6950E Z 15 Z 15 2 344 456 80200 85 IWZ02 6950E03 4 Harness beacon lamp B B Plug R F Plug W W M R M 2200 100 CN1796 Joint connector to carrier CN1795 Beacon lamp Plug connector 100 COT...

Страница 157: ...on April 2015 History of revision 1 2 3 4 5 Head Office Ko 34 Sinden cho Takamatsu Japan Overseas Service Group Tadano Ryogoku Bldg 4 12 Kamezawa 2 chome Sumida ku Tokyo Japan Tel 81 3 3621 7765 Tel f...

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