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SYSTEMA S.p.A.

INFRA ES rev. 02GBEN13112018

INSTALLATION

4 INSTALLATION AND ASSEMBLY

Combustible materials in storage must be located at

a distance from the radiant tube such as to prevent

the reaching of dangerous temperatures. Laboratory

experiments have shown that combustible materials,

(surface = 0.5 m²) placed at a distance

of 1.5 me-

ters from the module and parallel to it, never reach

temperatures that are considered dangerous.

For Italy, in any case, according to Ministerial Decree

12/04/1996, the minimum distance

from combus

tible material is 4 meters).

Legend Fig. 4.1:

1) Infra radiant tube device

2) Combustible material

3) Flooring

D) Minimum distance from combustible material

Fig. 4.1 Distance from combustible material

4.1 PRELIMINARY OFFLOADING OPERATIONS

Offloading from the material handling vehicles and transfer to the place of installation must be carried out with

means that are adequate for the configuration of the load and weight.

All operations for lifting and transporting materials must be carried out by expert and informed personnel

regarding the operating procedures of the intervention and the prevention and protection regulations to be

implemented. Material handling must be carried out according to the methods described in this manual.

WARNING

Perform the unloading operation with the help of appropriate equipment and / or individual

protection devices according to current legislation.

Use protective gloves, helmets and safety shoes for unloading operations in

accordance with current legislation.

Use protective gloves, harnesses, eye protection,

helmet and safety shoes for installation in accord-

ance with current legislation.

4.2

DISTANCE FROM COMBUSTIBLE MATERIALS AND OTHER EQUIPMENT

Important

Entrust all installation operations to professionally qualified responsible personnel in compli

ance with current national and local regulations in force in the country where the system is

installed and as indicated in this manual.
WARNING

During installation operations, personnel must be equipped with individual protection devices

according to current legislation.

Содержание INFRA 12 ES 45

Страница 1: ...8 INFRA ES GAS TIGHT MODULES WITH RADIANT TUBES Standard models INFRA 6 ES 28 INFRA 6 ES 35 INFRA 9 ES 45 INFRA 9 ES 53 INFRA 12 ES 45 INFRA 12 ES 60 INFRA 15 ES 60 Recirculation models INFRA 9 ES R 4...

Страница 2: ...1 2015 DANGER In this manual the word DANGER combined with the symbol shown to the side indicates a danger with a high level of risk which if not avoided will result in death or serious injury WARNING...

Страница 3: ...EQUIPMENT 29 4 3 APPLIANCE INSTALLATION AND ASSEMBLY 30 4 4 EXHAUST AND INTAKE PIPES 37 4 4 1 Roof coaxial exhaust and intake pipes 37 4 4 2 Roof coaxial exhaust and intake pipes 38 4 4 3 Wall exhaus...

Страница 4: ...ST IGNITION 61 7 2 1 Checking of gas pressure at the burner inlet 61 7 2 2 Checking gas pressure at the gas valve outlet 61 7 3 ADJUSTING THE RECIRCULATING DAMPER ES R MODELS ONLY 63 7 4 OUTPUT MEASUR...

Страница 5: ...maintenance are the sole responsibility for the relative competences of the designer the installer and of the user It is forbidden to distribute this product in the country where the appliance is ins...

Страница 6: ...place objects on top of the appliance or to insert them through the exhaust pipes for combustion and intake of combustion air products It is forbidden to touch the exhaust pipe of the combustion prod...

Страница 7: ...aid of appropriate equipment and or protections Use protective gloves helmets and safety footwear for handling of the reflec tive hoods and exchanger pipes NCV unit of measurement MJ m Lower calorifi...

Страница 8: ...urface with the purpose of reflecting down the thermal radiation emitted by the pipe itself This surface can also be equipped with rock wool insulation on top version called RBT Control of efficient c...

Страница 9: ...ssure switch calibra tion Pa 60 60 60 60 60 60 60 60 60 Extractor power W 100 100 100 180 180 100 180 180 180 Extractor fan mm 133 133 145 170 170 145 170 170 170 Gas attachment female inches 1 2 1 2...

Страница 10: ...hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the minimum thermal output RFmin N A N A N A Electrical auxiliary consumption At nominal the...

Страница 11: ...ctor at the minimum thermal output RFmin N A N A N A Irradiation factor isolated RBT hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the min...

Страница 12: ...actor at the minimum thermal output RFmin N A N A N A Irradiation factor isolated RBT hoods excluding BLULINE models irradiation factor at the nominal thermal output RFnom irradiation factor at the mi...

Страница 13: ...X X Control equipment 00CEAP0779 X X X X X X X X X X component present in the equipment GAS VALVE TECHNICAL SPECIFICATIONS Code 00CLEV0537 Power supply 220 240 V 50 60 Hz Electric protection degree IP...

Страница 14: ...h this number the manufacturer can precisely identify the model and all the technical data for the product in case of requests for assistance A warning label is located on the outside All labels must...

Страница 15: ...page 17 to page 25 to indicate the side of the fan the burner the elbow and the ends to be coupled Fig 3 5 Dimensions of burner extractor models ES 6 ES 9 Fig 3 4 Labels positioned on the ends of the...

Страница 16: ...16 3 SYSTEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS Fig 3 6 Dimensions of burner extractor models ES 12 ES 15 INFRA 12 ES 45 INFRA 15 ES 60 INFRA 12 ES 60 INFRA 12 ES 60 BL INFRA 12 ES R 45...

Страница 17: ...2 2 2 6 01CNCI0071 Stainless steel reflecting hood 2 2 01CNCA0078 Aluminised steel reflecting hood 2 7 01CNMO0286 Spring with eyelets length 500 mm 3 3 3 8 01CLCU0153 Elbow 102 180 moulded 1 1 1 9 01...

Страница 18: ...TEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 6 COMPONENTS INFRA 9 ES 45 Fig 3 8 For a description of the components see tab 3 7 on p 21 Type A Sticker blue Type B Sticker red Type C Sticker...

Страница 19: ...STEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 7 COMPONENTS INFRA 9 ES 53 STANDARD AND BLULINE Fig 3 9 For a description of the components see tab 3 7 on p 21 Type A Sticker blue Type B Stic...

Страница 20: ...v 02GBEN13112018 SPECIFICATIONS 3 8 COMPONENTS INFRA 9 ES R 45 Fig 3 10 For a description of the components see tab 3 7 on p 21 See also fig 3 11 pag 21 Type A Sticker blue Type B Sticker red Type C S...

Страница 21: ...NST3009 Support bracket 4 4 4 4 13 01CBTU0637 Aluminium steel exchanger tube 102X1 5mm len gth 5800 mm with 1 spiral turbulator 1 01CBTU0632 Aluminium steel exchanger tube 102X1 5mm len gth 5800 mm wi...

Страница 22: ...22 3 SYSTEMA S p A INFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 9 COMPONENTS INFRA 12 ES 45 Fig 3 12 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red...

Страница 23: ...NFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 10 COMPONENTS INFRA 12 ES 60 STANDARD AND BLULINE Fig 3 13 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red Ty...

Страница 24: ...NFRA ES rev 02GBEN13112018 SPECIFICATIONS 3 11 COMPONENTS INFRA 12 ES R 45 Fig 3 14 For a description of the components see tab 3 8 on p 26 Vane turbulator See also fig 3 11 pag 21 Type A Sticker blue...

Страница 25: ...02GBEN13112018 SPECIFICATIONS 3 12 COMPONENTS INFRA 15 ES 60 Fig 3 15 For a description of the components see tab 3 8 on p 26 Type A Sticker blue Type B Sticker red Type V sticker green Couple the two...

Страница 26: ...self tapping screw 6 3x19 mm 18 18 18 18 24 10 01CBTU0631 Aluminiumsteelexchangertube 102X1 5mm length 5800 mm 2 1 1 2 2 11 01CLCU0153 Elbow 102 180 moulded 1 1 1 1 1 12 01CNST3009 Support bracket 5...

Страница 27: ...CNSE1060 7 Red signal light 00CESP0533 22 Air damper support 01CNPA2525 8 Green signal light 00CESP0534 23 a Hood clamp bracket standard 01CNRC0844 9 Screw 00CNVI1046 23 b Hood clamp bracket with reci...

Страница 28: ...ION AND DETECTION ELECTRODE Fig 3 17 Electrode position 3 15 NOZZLE POSITION Fig 3 18 Nozzle position Fig 3 19 Support bracket Fig 3 20 RBT hood with upper insulation OPTIONAL 3 16 TYPES OF REFLECTIVE...

Страница 29: ...ight All operations for lifting and transporting materials must be carried out by expert and informed personnel regarding the operating procedures of the intervention and the prevention and protection...

Страница 30: ...n thus provide chains with a length to allow oscillations The attachment of the appliance must always be per formed with chains separated from each other Tab 4 1 Fig 4 3 Ceiling connection of the appl...

Страница 31: ...s divided into 4 coupling points instead of 6 8 10 12 points according to the model Important Analyse the structure on which to fix the appliance considering possible in depth analysis li aising with...

Страница 32: ...ES 60 INFRA 12 ES 60 BL INFRA 12 ES R 45 INFRA 15 ES 60 1 3 2 4 3 4 4 5 5 5 6 6 Peso kg 82 5 139 45 140 5 53 141 5 176 45 177 5 60 178 5 209 5 Peso RBT kg 101 5 167 5 45 169 53 170 214 45 215 5 60 216...

Страница 33: ...Burner pipe 2 Extractor pipe Fig 4 8 PHASE 3 4 Fit the burner and extractor according to the model as shown below Secure the burner to the end of the supply pipe and fix the extractor to the return p...

Страница 34: ...sitioned brackets as shown in fig 4 7 on page 32 For models INFRA 9 ES 53 INFRA 9 ES 53 BL INFRA 12 ES 60 INFRA 12 ES 60 BL INFRA 15 ES 60 Secure the burner to the end of the supply pipe and fix the e...

Страница 35: ...for high temperatures inside the two couplings on the burner and on the extractor see fig 4 14 7 Insert the pipe into the appropriate couplings Fig 4 15 and fix it with the two self tapping screws su...

Страница 36: ...ner with the hole present in the centre of the parabola fig 4 18 11 Secure the already pre arranged nut to the first reflective parabola 12 Position the remaining reflective parabolas after removing a...

Страница 37: ...oth the stainless steel rigid tube and the aluminium rigid tube the latter with a minimum thickness of 1 5 mm can be used To avoid any problems due to the relative displacements between the burner and...

Страница 38: ...fully operational fig 4 22 SLOPE 4 4 2 Roof coaxial exhaust and intake pipes 1 Insert the coaxial tube into the splitter and then attach it to the terminal 2 Connect the exhaust pipe on the connection...

Страница 39: ...EN13112018 INSTALLATION Fig 4 24 wall exhaust slope outwards facilitates venting of any condensate that forms at the start SLOPE 4 4 3 Wall exhaust pipes Fig 4 25 Collective exhaust Ambient air to eli...

Страница 40: ...ragraph 4 4 5 4 Attention for B type applications ensure suitably ventilated rooms MODEL L MAX m Infra 6 ES 15 Infra 9 ES 13 Infra 12 ES 13 Infra 15 ES 13 Paragraph 4 4 5 3 Attention for B type applic...

Страница 41: ...luded in 00CNTE0442 2 5 Flexible stainless steel female con nector rigid pipe 100 mm 00CNGI2542 3 6 Single walled stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 7 Stainless steel smooth doubl...

Страница 42: ...00 mm 00CNTU0542 Ml 7 Flexible stainless steel male con nector rigid pipe 100 mm 00CNGI2541 1 4 Wall fumes terminal 100 mm with caps 00CNTE0444 1 POS DESCRIPTION CODE Q TY 1 Stainless steel smooth dou...

Страница 43: ...0CNTE0442 1 3 Lead flashing Included in 00CNTE0442 1 4 Hole cover cap Included in 00CNTE0442 1 5 Flexible stainless steel female con nector rigid pipe 100 mm 00CNGI2542 1 6 Single walled stainless ste...

Страница 44: ...in 00CNKI2515 1 6 Flexible stainless steel female connec tor rigid female tube 100 mm 00CNGI2542 3 7 Single wall stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 8 Stainless steel smooth doubl...

Страница 45: ...stainless steel hose for 100 mm air ducts 00CNTU0543 Ml 6 Double walled smooth internal stainless steel hose 100 mm 00CNTU0542 Ml 3 Splitter Compreso in 00CNKI2514 1 7 Flexible stainless steel male co...

Страница 46: ...tion of the appli ance oscillations due to expansions WARNING Carry out the leak test according to the regulations in force before commissioning the gas supply system Fig 5 1 Connection to the main pi...

Страница 47: ...eck the possible pressure difference upstream and downstream For correct installation proceed as follows For natural gas 1 Install a pressure stabiliser and a pressure gauge with 0 60 mbar scale 0 06...

Страница 48: ...een 5 Not used J5 Solenoid valve 6 Earth yellow green 7 Not used 8 Valve phase brown 9 Neutral valves light blue J6 Pressure switch 10 NC Normally closed 11 C common 12 NO normally open J7 Remote on b...

Страница 49: ...URE The air differential pressure switch C1 is connected with a silicone tube that detects the vacuum created by the fan The other pressure switch pressure in stead detects the pressure Electrical con...

Страница 50: ...side the appliance c Position the ambient temperature probe at ap proximately 1 80 meters from the ground in an area where the probe globe probe can be di rectly struck by the infra red radiations of...

Страница 51: ...e power supply cable 5x1 5 mm2 6 Globothermostat probe 7 2x1 5 mm mm2 section probe connection cable to be fitted in a channel separated by power cables ATTENTION For lengths exce eding 10 meters it i...

Страница 52: ...el for 1 Infra module detail of connections Important Observe polarity incorrect connection can cause the control unit to break Fig 6 8 Diagram electrical modifi cation 230V PHASE PHASE 230V PHASE NEU...

Страница 53: ...ctrical connection to the CE A panel for 2 Infra modules Important Observe polarity incorrect connection can cause the control unit to break LEGENDA L1 Phase Earth N Neutral T2 Not used B4 Lock light...

Страница 54: ...lectrical connection to the CE A panel for 4 Infra modules Important Observe polarity incorrect connection can cause the control unit to break TERMINAL BOARD INTERNAL 1 TERMINAL BOARD INTERNAL 4 TERMI...

Страница 55: ...omune Sonda di temperatura 20 P Collegamento Sonda di temperatura LEGEND L1 Phase Earth N Neutral T2 Not used B4 Lock light S3 Not used Fig 6 11 Detail of electrical connection to the SLIM panel for 3...

Страница 56: ...common terminal of the thermostat probe input 7 INET series electrical panel see fig 6 14 p 58 8 Electrical power supply the line must be adequately protected with adequate capacity circuit breaker 9...

Страница 57: ...INET Example of a 4 zone heating system with INFRA ES controlled by INET INET cod 00CECR2678 00CECR2679 ZONE 1 ZONE 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 1 INFRA ES no 9 INFRA ES no...

Страница 58: ...ion diagram of combustion unit and INET network controller panel with 2 to 16 units LEGEND INET CONNECTIONS all models 1 2 Power supply 230 Vac 50 60Hz 3 4 Alarm relay 3 1 A 250 Vac only prepared mode...

Страница 59: ...rk interface The network controller recognises the remote control units from the number with which they are coded so be careful not to assign the same number to two or several remote control units in...

Страница 60: ...e paragraph 6 6 then insert the INET interface card instead of the J1 wander plug Legend Infra connections with interface card for Inet 1 Power supply 230 Vac 50 60Hz 2 Neutral power supply 230 Vac 50...

Страница 61: ...ig 7 1 p 62 and connect a pressure gauge 2 Check and or adjust the inlet pressure as indicated in tab 7 1 page 62 and in the plate data 3 At the end of the procedure remove the pressure gauge and repl...

Страница 62: ...bar 20 20 20 20 20 20 20 20 20 Butane G30 mbar 28 30 28 30 28 30 28 30 28 30 28 30 28 30 28 30 28 30 Propane G31 mbar 37 37 37 37 37 37 37 37 37 NOZZLE DIAMETER Natural gas G20 mm 5 5 6 6 5 6 5 6 7 7...

Страница 63: ...ER ES R MODELS ONLY Adjust the position of the recirculation damper Fig 7 2 using the screw on the burner connection the cut on the screw head indi cates the position of the damper Fig 7 2 Adjustment...

Страница 64: ...the recovery systems it involves a non in sulated metal fume duct located inside the environment see fig 7 4 which gi ves heat to the environment both by con vection and by irradiation If the concent...

Страница 65: ...on analysis reflect those in data plate or the values given in table 7 1 page 62 To adjust the air damper proceed as follows 1 Make sure that the burner is off and then discon nect it electrically 2 R...

Страница 66: ...o reflect those in table 7 1 on page 62 For performance measurement refer to paragraph 7 4 p 64 Fig 7 9 Tab 7 2 Fig 7 8 MODEL DAMPER POSITION AIR standard calibration point C fig 7 9 INFRA 6 ES 28 3 I...

Страница 67: ...inside of the torch making sure that it does not damage the electrodes of ignition and flame detection located in the head of the torch itself and the corresponding cables 4 Replace with the nozzle c...

Страница 68: ...s pressure of the natural gas to the nozzle is too high d bring it to the plate value Fume extractor fails to start a no current a check the position of the switches on the control panels and on the g...

Страница 69: ...nship without limitation breakages occurring during transportation non compliance of the system with the local laws and regulations in force failure to comply with the installation specifications indi...

Страница 70: ...he appropriate spaces 9 5 RESPONSIBILITY The customer exempts the supplier from any liability for any accidents or damage that could occur to the machines or to the systems during operation The suppli...

Страница 71: ...All dismantling operations must be carried out with the system switched off disconnected from the electricity and gas supply before any dismantling operation disconnect the power supply by opening the...

Страница 72: ...n 3 Loreggia C A P 35010 PADOVA ITALIA Tel 39 049 9355663 multiple lines export systema it www systema it In order to improve the quality of its products Systema S p A reserves the right to modify its...

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