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The information contained in this document is subject to change without notice.

Customer Support

Swan and its representatives maintain a fully trained staff of technical specialists around

the world. For any technical question, contact your nearest Swan representative, or the

manufacturer:

Swan Analytische Instrumente AG

Studbachstrasse 13

8340 Hinwil

Switzerland

Internet: www.swan.ch

E-mail: [email protected]

Document status

Title:

AMI Turbitrack Operator’s Manual

ID:

A-96.250.231

Revision

Issue

June 2005

First Edition

Jan. 2014

Update to FW release 5.42, main board V2.4

April 2016

Update to FW release 6.00, main board V2.5

February 2020

Added dew point calculation (firmware V6.24)

July 2020

Mainboard V2.6

Содержание AMI Turbitrack

Страница 1: ...Operator s Manual Firmware V6 24 and higher AMI Turbitrack A 96 250 231 130421...

Страница 2: ...n contact your nearest Swan representative or the manufacturer Swan Analytische Instrumente AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document status Ti...

Страница 3: ...18 3 4 Electrical Connections 20 3 5 Connection Diagram 22 3 6 Power Supply 23 3 7 Input 24 3 8 Relay Contacts 24 3 8 1 Alarm Relay 24 3 8 2 Relay Contacts 1 and 2 25 3 9 Signal Outputs 27 3 9 1 Sign...

Страница 4: ...r Stop of Operation 42 7 Troubleshooting 43 7 1 Error List 43 7 2 Replacing Fuses 46 8 Program Overview 47 8 1 Messages Main Menu 1 47 8 2 Diagnostics Main Menu 2 47 8 3 Maintenance Main Menu 3 48 8 4...

Страница 5: ...fety instructions are given throughout this manual at the re spective locations where observation is most important Strictly fol low all safety instructions in this publication Target audience Operato...

Страница 6: ...ntion instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipment mino...

Страница 7: ...130421 AMI Turbitrack Safety Instructions 7 Warning Signs The warning signs in this manual have the following meaning Electrical shock hazard Corrosive Harmful to health Flammable Warning general Atte...

Страница 8: ...ili ty for any claim resulting from unauthorized modification or alter ation WARNING Electrical Shock Hazard If proper operation is no longer possible the instrument must be disconnected from all powe...

Страница 9: ...burden 510 Third signal output available as an option The third signal output can be operated as a current source or as a current sink selectable via switch Relay Two potential free contacts programma...

Страница 10: ...hrough beam sensor F Some light is scattered by the particles contained in the sample and received by the scattered light sensor D which is placed at an angle of 90 to the emitter LED The ratio betwee...

Страница 11: ...free from deposits it can be cleaned manually or automatically manually by turning the lever D located on the solenoid valve support upwards automatically in programmable time intervals in which the...

Страница 12: ...easures to protect the instrument from pressure surges in the sample line Power Supply AC variant DC variant Power consumption 100 240 VAC 10 50 60 Hz 5 10 36 VDC max 35 VA Transmitter specifications...

Страница 13: ...38404 Measuring range 0 000 100 0 NTU Precision 0 001 FNU NTU or 1 of reading whichever is greater Response Time Calibration t90 typically 15 s after sample entry at 10 l h Factory calibrated with for...

Страница 14: ...Description 14 Dimensions Panel Dimensions Screws Weight PVC 280x850x200 mm 6 pieces 5 or 6 mm diameter 7 6 kg Exit Enter AMI Turbitrack 30 mm 1 18 13 mm 0 51 6 x dia 6 5 mm 0 26 412 mm 16 22 850 mm 3...

Страница 15: ...verview A B C D E F G Panel Transmitter Cover measuring chamber Sample outlet Measuring chamber Cleaning outlet Manual cleaning switch H I J K L M Solenoid valve Drain funnel Flow meter Pressure regul...

Страница 16: ...position Display should be at eye level Connect the sample inlet and waste lines Electrical wiring Connect all external devices like limit switches current loops and pumps see Connection Diagram p 22...

Страница 17: ...n a kit containing the following installation ma terial is available 6 Screws 6x60 mm 6 Dowels 6 Washers 6 4 12 mm Mounting re quirements The instrument is only intended for indoor installation For di...

Страница 18: ...with an inner diameter of 1 mm and a length of 500 mm If you have a low sample pressure or you need a high sample flow a shorter capillary with 186 mm length can be used To replace the capillary proc...

Страница 19: ...termines the flow resistance and the maximal flow rate With the pressure regulator at the inlet side of the capillary the flow rate can be adjusted within the given range see diagram below The standar...

Страница 20: ...he power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses Note Protect unused cable glands Wire For...

Страница 21: ...sure that the devices connected to the following contacts are disconnected from the power before resuming installation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not conne...

Страница 22: ...lation 22 3 5 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible correspondin...

Страница 23: ...nd has to be connected to the grounding terminal Installation requirements The installation must meet the following requirements Mains cable to comply with standards IEC 60227 or IEC 60245 flammable r...

Страница 24: ...see 5 3 Relay Contacts p 59 3 8 1 Alarm Relay Note Max load 1 A T 250 VAC Alarm output for system errors Error codes see p 43 Programming see menu 5 3 1 p 59 Note With certain alarms and certain setti...

Страница 25: ...e the status of the relays described below For programming see Menu Installation 5 3 2 5 3 3 p 61 Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay...

Страница 26: ...uit in paral lel to the load A snubber is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1 A and control signals for PLC impulse pumps and so on can be connected without f...

Страница 27: ...isolator Signal output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program List and Explanations p 51 menu installation 3 10 Interface Options The slot for interfaces...

Страница 28: ...tional third signal output 3 10 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a network or to config ure a PROFIBUS DP connection consult the PRO...

Страница 29: ...erface PCB allows for communication via the HART protocol For detailed information consult the HART manual HART Interface PCB 3 10 4 USB Interface The USB Interface is used to store Logger data and fo...

Страница 30: ...en the sample inlet valve at the inlet of the measuring cham ber Note This valve is not intended to regulate the flow rate 2 Pull out the adjusting knob of the pressure regulator valve and open the va...

Страница 31: ...n from transport and manufacturing and to adjust the temperature of the sample and the instrument CAUTION Wrong measuring values caused by air bubbles in the sample Assure that the sample does not con...

Страница 32: ...g any changes to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an...

Страница 33: ...pted shows status of signal outputs B ERROR Error Fatal Error C Transmitter control via Profibus D Time E Process Values F Sample Flow G Relay Status upper lower limit not yet reached upper lower limi...

Страница 34: ...nt data Menu 2 Diagnostics Provides user relevant instrument and sample data Menu 5 Installation For initial instrument set up by SWAN authorized per sons to set all instrument parameters Can be pro t...

Страница 35: ...s the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30m...

Страница 36: ...eed as follows 1 Close the sample inlet valve F to stop the sample flow Every week Check sample flow If necessary Clean the measuring chamber When maintenance message E068 appears Replace the humidity...

Страница 37: ...easuring chamber B 4 Clean the measuring chamber using a clean soft tissue 5 Clean the optical elements C D and E with another soft clean tissue 6 Close the measuring chamber with the cover 7 Open the...

Страница 38: ...bsorber when the dew point exceeds the following limits If the dew point is 3 C or higher maintenance message E068 Replace absorber appears The instrument continues to mea sure normally but the humidi...

Страница 39: ...sappear for three days 2 Unscrew and remove the screw cover A from the measuring cell E 3 Pull the flask C containing the saturated humidity absorber out of the screw cover 4 Remove the cover of the n...

Страница 40: ...Verification kit Turbi Zero 50 mFNU Verification kit Turbi Low 5 FNU The test unit consists of a cover with a bayonet lock and a cylinder with 3 plain areas on it The plain areas are arranged at an an...

Страница 41: ...inting towards to you into the measuring chamber of the AMI Turbitrack 6 Open the sample inlet valve 7 Press Enter Setpoint is displayed 8 Press Enter 9 Enter the setpoint printed on the la bel of the...

Страница 42: ...an a week Power consumption is very low and the turbidime ter remains ready for use If water hardness is very high lime deposition may precipitate 1 Stop sample flow 2 Switch off power 3 Empty measuri...

Страница 43: ...if correct measuring conditions are re covered i e Sample Flow low Such errors are marked E0xx bold and orange Errors which indicate a hardware failure of the instrument Such errors are marked E0xx b...

Страница 44: ...er see Replacing the Humidity Absorber p 38 if the error appears again after a few days proceed as follows Make sure that a new unused hu midity absorber has been installed Call the Replace Absorber f...

Страница 45: ...ult Yes is programmed in Menu 5 3 4 p 65 E026 IC LM75 call service E028 Signal output open check wiring on signal outputs 1 and 2 E030 EEProm Frontend call service E031 Calibration Recout call service...

Страница 46: ...resuming installation relay 1 relay 2 alarm relay Find and repair the cause for the short circuit before replacing the fuse Use tweezers or needle nosed pliers to remove the defective fuse Use origina...

Страница 47: ...e date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu Installation only for the System engineer Please protect...

Страница 48: ...3 2 2 3 1 Date Time Actual value Setpoint Deviation Sample Sample ID 2 3 1 2 3 Sample Flow I O State Alarm Relay 2 4 1 2 4 Relay 1 2 2 4 2 Input Signal Output 1 2 Interface Protocol 2 5 1 only with RS...

Страница 49: ...m Low 4 2 1 1 25 Hysteresis 4 2 1 1 35 Delay 4 2 1 1 45 Relay 1and 2 Setpoint 4 2 x 100 4 2 2 and 4 2 3 Hysteresis 4 2 x 200 Delay 4 2 x 30 Input Active 4 2 4 1 4 2 4 Signal Outputs 4 2 4 2 Output Con...

Страница 50: ...unction 5 3 2 1 5 3 3 1 5 3 2 5 3 3 Parameter 5 3 2 20 5 3 3 20 Setpoint 5 3 2 300 5 3 3 300 Hysteresis 5 3 2 400 5 3 3 400 Delay 5 3 2 50 5 3 3 50 Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Ou...

Страница 51: ...ance List Provides the list of necessary maintenance Cleared maintenance messages are moved to the Message list 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identif...

Страница 52: ...f the verikit Deviation Shows the deviation in from the setpoint 2 3 Sample 2 3 1 Sample ID Shows the identification assigned to a sample This iden tification is defined by the user to identify the lo...

Страница 53: ...ime The run time can be set in steps of 10 seconds from 30 1800 seconds 3 2 2 31 Start time The start time can be set daily at any time of a day with the or key Range 00 00 00 23 59 59 3 2 2 221 Run t...

Страница 54: ...e instrument will switch back to normal mode after 20 min If you quit the menu all simulated val ues will be reset 3 4 Replace Absorber If maintenance message E068 or error message E006 appears call t...

Страница 55: ...opied to a PC with an USB stick if option USB interface is in stalled The logger can save approx 1500 data records Records consists of date time alarms measured value flow raw value signal refer ence...

Страница 56: ...ple flow 5 2 1 2 Current Loop Select the current range of the signal output Make sure the connected device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define...

Страница 57: ...thmic scale In addition the midpoint for the bilinear scale Parameter Meas value 5 2 1 40 10 Range low 0 000 250 FNU NTU 5 2 1 40 20 Range high 0 000 250 FNU NTU Parameter Sample Flow 5 2 1 40 11 Rang...

Страница 58: ...hed off Parameters setpoint P Band reset time PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivativ...

Страница 59: ...h the same value as it will be suddenly reached by a P controller Range 0 9 000 sec 5 2 1 43 4 Derivative time The derivative time is the time till the ramp response of a single P controller will reac...

Страница 60: ...2 Sample Flow Define at which sample flow a flow alarm should be issued 5 3 1 2 1 Flow Alarm Program if the alarm relay should be activated if there is a flow alarm Choose between yes or no The flow...

Страница 61: ...data depending on the selected function When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter select a process value Available values Meas value Sample flo...

Страница 62: ...eeds to react Range 0 240 sec 5 3 2 32 4 Control Parameters Range for each Parameter same as 5 2 1 43 p 59 Examples of metering devices that are pulse frequency driven are the classic membrane pumps w...

Страница 63: ...time the signal and control out puts are held in the operating mode programmed below Range 0 6 000 Sec 5 3 2 6 Signal Outputs Select operating mode of the signal output 5 3 2 7 Output Control Select o...

Страница 64: ...nterval 5 3 2 7 Output Control see Interval The relay contact can be activated at one or several days of a week The daily starting time is valid for all days 5 3 2 342 Calendar 5 3 2 342 1 Start time...

Страница 65: ...put is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Continuous Signal outputs continue to issue the measured value Hold Si...

Страница 66: ...to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed ser vice personnel only 5 4 4 Password Select a...

Страница 67: ...ing communication protocols Depending on your selection different parameters must be defined 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivar...

Страница 68: ...allation Sensor Sensor type Track Dimension FNU Signal Output 1 2 Parameter Meas value Current loop 4 20 mA Function linear Scaling Range low 0 0 FNU Scaling Range high 10 0 FNU Alarm Relay Alarm high...

Страница 69: ...Control Timeout 0 min Settings Actuator Time proportional Cycle time 60 s Response time 10 s Settings Actuator Motor valve Run time 60 s Neutral zone 5 If Function Timer Mode Interval Interval 1 min...

Страница 70: ...r time constant 55 H HART 29 I Input 9 24 Instrument Setup 16 Interface 27 HART 29 Modbus 28 Profibus 28 USB 29 M Measuring Principle 10 Modbus 28 Mounting requirements 17 O On site requirements 12 16...

Страница 71: ...A 96 250 231 130421 AMI Turbitrack Notes 71 12 Notes...

Страница 72: ...W ast e t W a e r E f u e n t s P o o l S a n i t a r y Swan Analytical Instruments CH 8340 Hinwil www swan ch swan swan ch Swan Products Analytical Instruments for Swan is represented worldwide by su...

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