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Sumitomo TYPE-71c, Руководство по эксплуатации

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IMPORTANT SAFETY PRECAUTIONS 
IMPORTANT: REGION LIMITATION 
IMPORTANT: PATENT NOTICE 
IMPORTANT: TYPE-71C SOFTWARE USER LICENSE 

Table of contents

 

1.  General  

••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-1 

Product overview

  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-1 

     

Optical fiber requirement    ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1-1 

     

Features overview  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-1 

    Standard package  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1-2 
    Optional accessories  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-3 

    Consumables  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-3 

   

Structure

  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1-5 

    Fusion splicer  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-5 

     

 Keypad  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-6 

       

V-grooves, electrodes, other components   •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1-7 

    Heat shrink oven  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-8 

    Input/output panel  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1-8 
    Caution label  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

1-9 

2.

 

  Splice / protection   

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-1 

Preparing power supply

  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-2 

    AC operation  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-2 

    Battery operation  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-3 

    Battery level check  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-4 

     

Battery charging  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-5 

    DC operation (car battery)  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-6 
    Precautions for battery pack  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-6 

   

Operating procedures

  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-7 

    Turning on the TYPE-71C    ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-7 

    Initial screen  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-8 
        Stripping the fiber coating / Cleaning the bare fiber    ••••••••••••••••••••••••••••••••••••••••••••••• 2-9 
    Cleaving the fiber  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-10 
    Inserting fibers into the splicer  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-12 
    Arc test   ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-13 
    Arc test procedure  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-13 
    Fiber preparation  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-15 

    Starting the automatic splice  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-16 

    Splice protection  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-20 
 

  Drop cable splicing

  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-22 

    Applicable cable  ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-22 
    Required items ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-22 
    Preparation •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

2-22 

    Removing cable sheath  •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-23 
        Fiber preparation procedures 1 (AP-FC6SA is available)    •••••••••••••••••••••••••••••••••••••••• 2-24 
    Fiber preparation procedures 2 (AP-FC6SA is not available)

 

•••••••••••••••••••••••••••••••••••• 2-26 

        Inserting the fiber into the splicer ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-27 
    Splice protection•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-28 

Содержание TYPE-71c

Страница 1: ...OME1124015 Direct Core Monitoring Optical Fiber Fusion Splicer TYPE 71C Guide to operation...

Страница 2: ...bol indicates actions that are prohibited This symbol indicates actions that must be taken The meaning of Warning and Caution This symbol indicates explanations about extremely dangerous matters If us...

Страница 3: ...or to direct sunlight for prolonged periods 11 Do not continuously use the heat shrink oven for long hours keeping it high temperature Doing so can cause heat shrink oven to malfunction The following...

Страница 4: ...esult in personal injury Fix the splicer to a worktable or a tripod with the screw on the bottom of the splicer 23 If an abnormal condition such as unusual noise smoke or unusual odor occurs immediate...

Страница 5: ...current flow can cause loss of control during charging or discharging of the battery pack heat generation bursting and fire 7 Make sure the polarities are correctly connected Do not attempt to connec...

Страница 6: ...re is no visible sign of damage and screw looseness on the handle and latch If the case with damage and screw looseness is carried it could drop down causing personal injury or splicer malfunction 11...

Страница 7: ...emely low temperature below 0 C Failure to do so may lead to deterioration in performance and battery leakage 5 Always turn off the power to the splicer after use Failure to do so can cause the batter...

Страница 8: ...pack by a new one 16 When disposing of the battery pack contact our qualified service personnel or follow the local regulations 17 Although bright spots or dark spots may appear on the screen this is...

Страница 9: ...for the use in a limited sales area and the sale resale transfer lease or otherwise of this product to the other regions is prohibited except written consent of Sumitomo Electric Industries LTD YOU NE...

Страница 10: ...92547 Italy Patent No s 1355177 1892547 Sweden Patent No s 0880039 1355177 1892547 United Kingdom Patent No s 0880039 1355177 1892547 2420633 Hong Kong S A R Patent No s 1106961 India Patent No s 2322...

Страница 11: ...er or disclose the whole or part of the writings to the public or unidentified parties and transfer disclose or display the electrical format of the writings through online media 2 make copy of the wr...

Страница 12: ...endBright and TeraLight are a registered trademark or trademark of Draka holding CasaLight is a trademark of Prysmian Cables and Systems The followings are a registered trademark or trademark of Sumit...

Страница 13: ...on 2 3 Battery level check 2 4 Battery charging 2 5 DC operation car battery 2 6 Precautions for battery pack 2 6 Operating procedures 2 7 Turning on the TYPE 71C 2 7 Initial screen 2 8 Stripping the...

Страница 14: ...8 4 Functions 4 1 Splice and heater conditions settings 4 1 Function settings 4 9 Maintenance settings 4 12 Splice data storage function 4 13 USB connection function 4 14 Software download via intern...

Страница 15: ......

Страница 16: ...ITU T G 655 G 656 BIF ITU T G 657 EDF Fiber diameter 80 150 m 1 Fiber coating diameter 100 1 000 m Fiber count Single fiber Cleave length 2 5 16mm Over 250 m coating diameter with the length less tha...

Страница 17: ...tion to calibrate the arc condition automatically at each splice Therefore arc test is not needed usually in the Auto mode No Description Part number Quantity 1 Fusion splicer TYPE 71C TYPE 71C 1 pc 2...

Страница 18: ...pcs per package thin sleeve Cleave length 8 10mm The 40mm protection sleeves can be used only if the cleave length is less than 10mm Do not use the 40mm protection sleeves for non 250 m coated fibers...

Страница 19: ...pair service at page 6 2 and contact our maintenance service center Protection sleeves for cable sheath FPS D60 60mm 25 pcs per package For drop cable and small sized indoor cable Cleave length 10mm B...

Страница 20: ...id Input output panel DC output terminal for hot jacket remover and USB port 6 5 7 3 4 2 Main body TYPE 71C fusion splicer Keypad Keys are used to turn on off the power perform a splice and heat shrin...

Страница 21: ...mounted on the upper surface of the splicer The features of SET RESET and HEAT keys are also operated by the touch screen on the monitor Select switch on the Input output panel Use this switch when t...

Страница 22: ...oove illumination Illuminates the V groove Lit when the hood is opened Lens protection glass Protects the lens surface Microscope objective lens Fiber is observed with the lens LED for fiber observati...

Страница 23: ...ibers straight 3 Heat shrink oven lid 2 3 2 1 3 5 1 2 4 Select switch Refer to page 1 6 DC output terminal Used to supply DC power to a hot jacket remover SD card slot for splice data output DC input...

Страница 24: ...tach the battery pack when you touch the electrode High temperature heater Heaters may reach 200 Please take care when you use heaters Prohibition of using spray Do not use any gas spray such as gas d...

Страница 25: ...1 10...

Страница 26: ...Lint free gauze wipes Fiber protection sleeves Note that the applicable fiber protection sleeves vary depending on the cleave length Turning on the TYPE 71C Page 2 7 Daily cleaning check up Page 3 1 P...

Страница 27: ...the specification range are input to the AC adapter and the AC adapter stop operating In this case it is necessary to exchange AC adapter for a fee Please contact our maintenance service center Pleas...

Страница 28: ...elease the lock by moving the lock in the direction of the arrow then open the lid 1 2 Close Insert tabs of the lid into the battery pack slot close the lid and move the lock in the direction of the a...

Страница 29: ...when you touch the indicator The frequency is estimated by the battery level It changes according to the operational environment and condition No guaranteed value Be sure to charge the battery before...

Страница 30: ...ase in capacity at the temperature that exceeds this range Temperature span for charging 0 40 CAUTION Insert the battery pack LED green Connect the AC adaptor Battery charging 1 Insert the battery pac...

Страница 31: ...k storage temperature range 20 C 50 C if stored for less than 1 month 20 C 40 C if stored for less than 3 months 20 C 20 C if stored for less than 1 year Precautions for battery pack Do not use or sto...

Страница 32: ...en this is a unique characteristic of liquid crystal displays and such do not constitute or imply a machine defect 1 Ensure that the electrodes are fully inserted in the splicer 2 Insert the output co...

Страница 33: ...ation screen that is displayed The screen changes by every touch as X Y X Y X Y Start Start splice DISP Display Non display icons Arc test Start and cancel heating cycle The function of each icon in t...

Страница 34: ...fiber 3 Repeat the stripping process for the other fiber 4 Clean the bare fiber from the end of the fiber coating with a lint free gauze pad moistened with pure alcohol Pull the bare fiber through th...

Страница 35: ...the length less than 8mm requires fiber holder operation Open the top clamp lever and the coating clamp lid The blade carriage should be in the forward position Blade carriage Top clamp lever Coating...

Страница 36: ...e clean the fiber after cleaving 2 To avoid damaging or contaminating the delicate fiber ends insert each fiber immediately after preparation 3 Glass fiber fragments are extremely sharp Handle with ca...

Страница 37: ...ode Inserting fibers into the splicer 0 Open the hood 2 Close the fiber coating clamp lid Do not touch the fiber end face against any surface 3 Repeat step 1 to 2 for the other fiber 4 Close the hood...

Страница 38: ...ctrode condition wear out and adhesion of the glass and the optical fiber manufacturer and SMF MMF etc appropriate arc condition is necessary to make a low splice loss Please perform the arc test befo...

Страница 39: ...ch are measured via image processing are displayed on the monitor screen The arc center position is displayed only if the position is shifted 8 If Arc OK is displayed begin the fiber preparation proce...

Страница 40: ...protection sleeve cannot be installed after splicing 2 Strip the fiber coating and clean the bare fiber Refer to page 2 9 3 Cleave the bare fiber to proper cleave length Refer to page 2 10 4 After set...

Страница 41: ...ta DATA Add the memo by touching MEMO DATA Display 1 2 Cut L 0 4 deg Offset 0 1 um Cut R 0 5 deg Deform 0 3 deg Ect L 0 1 um Ect R 0 1 um Core Offset 0 1 um OK Standard SM Z X C V B N M A S D F G H J...

Страница 42: ...ecking tools are displayed Checking Tools By touching an arbitrary place of the image the part is expanding displayed Save the image to SD card Change the brightness of the image Change the focus of t...

Страница 43: ...x it back and forth Doing so will cause the spliced fiber to be broken resulting in loss of the long term reliability of the fiber Proof test if manual proof test is selected if automatic proof test i...

Страница 44: ...n Reset GO DISP Evaluating splice quality If the spliced fiber is as follows or estimated losses are high re do the entire splice Bubble Black line Re do splicing Re do splicing Bulging Neck down Re d...

Страница 45: ...en use the markings on the heat shrink oven as a reference 2 While maintaining a slight tension on the fiber end lower the fiber onto the heat shrink oven and push down If Auto start heating is set to...

Страница 46: ...Also finish of heating cycle can be confirmed by the heat icon s change If the sleeve is taken out from the oven before heat cycle completed the splice loss might increase because the less cooling ca...

Страница 47: ...Fusion splicer TYPE 71C Allen key 1 5 included in fusion splicer kit Cross recessed screwdriver Nippers Jacket remover Fiber cleaver Fiber holders for drop cable Fusion splicer Using the Allen key re...

Страница 48: ...ke a slit along the groove of the cable sheath using nippers 3 Insert a protection sleeve over the cable 5 Split the cable sheath to expose 30 40mm of optical fiber Cut off the split cable sheath 6 Th...

Страница 49: ...to the procedures 2 2 Remove the fiber coating from the mark using a jacket remover 1 Put a mark at 10 12mm away from the cable end 3 Clean the bare fiber from the end of the fiber coating with a gauz...

Страница 50: ...2 25 5 Load the cable in the fiber holder Make sure that the cable sheath touches the groove Close the bigger lid of the holder first 6 Repeat step 1 5 for the other cable...

Страница 51: ...the fiber holder Touch the JR M03 against the edge to remove and you can remove the coating at 3mm away from the edge 3 Clean the bare fiber from the end of the fiber coating with a gauze pad moistene...

Страница 52: ...er holder stage fitting the pin of the stage into the hole of the fiber holder Take great care not to touch the fiber end face against any surfaces 3 Close the hood 4 Start the splicing process Note P...

Страница 53: ...le Fiber protection sleeve At least 5mm of the sleeve must overlap the cable sheath at each end of the splice Pay attention not to bend and flex the cable Failure to do so can cause the splice to brea...

Страница 54: ...2 29...

Страница 55: ...in mind that daily cleaning can maintain splicer performance Clean components before and after use Names of components V groove Electrode for high voltage side Electrode cover plate thumb screw elect...

Страница 56: ...ion of the arrow When a LED surface dirty a fiber image is unclear resulting in imperfect image processing If the display is uneven or LED error occurs clean them with a cotton swab moistened with alc...

Страница 57: ...ed with alcohol 3 Gently wipe the lens protection glass in a circular motion 4 Use a dry cotton swab to wipe off any excess alcohol 5 Re fit the electrodes 6 Perform an arc test Dirt on a bare fiber p...

Страница 58: ...arly with a dry cotton swab Clean the heating plate with a dry cotton swab Remove moisture or alcohol on the heat shrink oven with a dry cotton swab Caution Clean the clamps of the heat shrink oven wi...

Страница 59: ...may result in high splice losses and poor splice strength On the TYPE 71C electrodes typically need replacing after approximately 3 000 arc discharges If the number of arc discharge exceeds 2 500 Arc...

Страница 60: ...late 7 Repeat step 2 to 5 for the other electrode Always replace both electrodes at a time 8 Plug the power cord into the power module and turn on the power to condition the electrodes Refer to page 4...

Страница 61: ...oing so may cause unstable arcing performance Caution An electrode tip is extremely sharp Handle with care Caution Protrusion Please confirm the plastic button of the electrode is certainly pushed by...

Страница 62: ...sport the machine in its case Observe the following instructions Clean the TYPE 71C and all accessories before storing them Be sure to remove the battery pack from the TYPE 71C and store it in a given...

Страница 63: ...condensation when storing the splicer The battery is self discharged during storage Perform temperature control and charge and discharge the battery once every 6 months Storage temperature 20 C 50 C i...

Страница 64: ...3 10...

Страница 65: ...e icon will change its color Then touch it again to determine selection Splice program is changed If the page icon displays the number except 1 1 that means there are other pages Touch the move to go...

Страница 66: ...t again to determine selection Heater program setting For the details of heater programs refer to page 4 5 If you would like to change heater program parameters refer to page 4 6 MENU Start Ready X Y...

Страница 67: ...arc condition automatically at each splice Therefore arc test is not needed usually in the Auto mode Perform an arc test in the following situations to calibrate the arc power and position Poor splice...

Страница 68: ...ategory Splice program Details MM G651 MM G651 Std Can be used for splicing identical standard MMF ITU T G 651 DS G653 DS G653 Std Can be used for splicing identical standard DSF ITU T G 653 NZ G655 N...

Страница 69: ...Can be used for heat shrinking 60mm protection sleeves for single fiber with 0 9mm coating for example Sumitomo FPS 1 40mm 0 9 FPS 40 Can be used for heat shrinking 40mm protection sleeves for single...

Страница 70: ...ge heater program parameter Touch the item once The icon will change its color Then touch it again to determine selection Select Heater Program 40mm 0 25 1 2 Heat Up Temp A 0215 C 003 SMF Quick Heatin...

Страница 71: ...right fibers that occurs when the right fiber is fed forward during the arc fusion Numerical input 2 2 Arc Power Expressed in a unit less step value as Standard XX Arc power controls the amount of hea...

Страница 72: ...ion A Duration of the first term of heating cycle Numerical input Heat Up Temp B Heating element rise up to the set temperature in the middle term of heating cycle Numerical input Heating Duration B D...

Страница 73: ...screen For more details of the items of function please refer to the page 4 11 Select Function 1 5 Arc Pause ON Automatic Function Sleep Auto Power Off OFF OFF Display Monitor If the page icon displa...

Страница 74: ...he screen Screen indication In the function setting item of following sign the displaying method of the screen can be selected X or Y only X above Y X beside Y Select Function 3 5 Light for v groove O...

Страница 75: ...This function switches the temperature units Heater Auto Start This function starts the heating process when the fiber is placed into the heat shrink oven 3 5 Light for V groove This function sets the...

Страница 76: ...s are automatically inspected Touch Calibration Perform touch calibration when icons and items could not be selected correctly with touching operation 1 2 Maintenance Reset Arc Count Bright Conditioni...

Страница 77: ...ore axis caused by deformation Ect L R Inspected core eccentricity of the L R fiber Core Offset Inspected core step status of the offset caused by deformation Arc Count Arc count since the replacement...

Страница 78: ...each item removable disk The data of the SD card can be read and written from the PC by selecting this item with the SD card inserted in the SD card slot Remote Diagnosis Select this item when TYPE 71...

Страница 79: ...mation 2011 01 01 00 00 DATA Select Item Select Help Video item Select the movie Help Video Stripping the fiber coating Stop Start stop temporarily To be updated the help video please access to the UR...

Страница 80: ...4 16...

Страница 81: ...Refer to the page 4 11 Coating clamp fixation screw 1 Loosen the right and left coating clamp fixation screw and detach the coating clamp 2 After replacing right and left coating clamp tighten the co...

Страница 82: ...ating clamp lid as following procedures according to the kind of the coating Coating clamp fixation screw 1 Loosen the coating clamp fixation screw and detach the coating clamp Coating clamp 180 Forth...

Страница 83: ...s set on the holder stage Holder stage Fiber holder FHS 025 Fiber holder operation with the back monitor type When the fiber holder is used by the back monitor type change the direction that the fiber...

Страница 84: ...one by one Detachable attachable bare fiber pads Detaching and attaching bare fiber pads Slide the bare fiber pad release button in the direction indicated by the arrow When the hood is opened the ba...

Страница 85: ...to the direction of the arrow 3 The position of the protection sleeve can be adjusted by hand when the movement of the heater lid and heater clamp is separated 40mm sleeve is appeared in this example...

Страница 86: ...M8 screw Screw hole for 1 4 20UNC screw The TYPE 71C is provided with Auto start function that automatically starts the splicing process and the heating operation Auto start splicing When the fiber is...

Страница 87: ...ely according to the following procedure Please pass the hook at both ends of the hand strap through a right and left strap ring of TYPE 71C If the strap ring is not jointed surely with the hook of th...

Страница 88: ...5 8...

Страница 89: ...c power level is too weak the splice may be poor resulting in fiber breaking If the fibers are breaking in spite of a good arc test result clean the V grooves and the bare fiber pads completely Deteri...

Страница 90: ...od earthquake lightening or similar disaster or any other accident 4 Damage or malfunction caused by the use of Product in conjunction with accessories products or consumables not specified or approve...

Страница 91: ...oove and the fiber clamp when the error occurs repeatedly Please execute the cleaning Refer to page 3 2 and 3 3 The splicer failed to adjust the arc gap of the left right fiber The splicer failed to i...

Страница 92: ...test 6 1 96N 200gf Heat shrink oven Dual automatic independent heaters US patent 7 412 146 Arc environment calibration Automatically compensates for environmental condition changes Arc test Provided V...

Страница 93: ...perature range 20 C 50 C if stored for less than 1 month 20 C 40 C if stored for less than 3 months 20 C 20 C if stored for less than 1 year 9 Water resistance Operates normally after being exposed to...

Страница 94: ...ore Sumitomo Electric Interconnect Products Singapore Pte Ltd Tel 65 6261 3388 http www seps com sg Dubai U A E Middle East office Tel 971 4 701 7338 to 7341 Gurgaon India SEI Trading India Pvt Ltd SE...

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