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8. Daily Inspection and Maintenance
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FB-1D (Outdoor Type)
Code
Part Name
1
Armature plate
2
Brake lining
3
Spacer
4
Gap adjusting shims
5
Attachment bolt
6
Fixed plate
7
Fan
8
V-ring
9
Fan set screw
10
Shaft retaining C-ring
11
Boss
12
Leaf spring
13
Cover
14
Waterproof cover
15
Waterproof cover attachment
bolts
16
Waterproof seal
17
Brake release bolt
18
Manual release protection spacer
19
Brake release
20
Spring
21
Electromagnetic coil
22
Stationary core
23
Bearing
24
Motor shaft
1
2
3
4
5
6
7
8
9
10
11
12 13 14 15 16 17 18 19 20
21 22
23
24
G
-
Gap Inspection
(1) Remove the brake release bolt [17] and the manual release prevention spacer [18].
(2) Remove the cover [13].
(3) Loosen the fan set screw [9] and remove the fan [7].
(4) Remove the brake release [19]. (2 Places)
(5) Remove the waterproof seal [16].
(6) Insert a gap gauge between the stationary core [22] and the armature plate [1],
and measure the gap. Measure in 3 locations around the circumference.
(7) Adjustment is required if the gap value is near the limit.
(Gap adjustment shim thickness is approximately 0.2 – 0.25 mm. Adjustment
cannot be made at a lower value.)
-
Gap Adjustment
(1) Remove the brake release bolt [17] and the manual release prevention spacer [18].
(2) Remove the cover [13].
(3) Loosen the fan set screw [9] and remove the fan [7].
(4) Pull off the V-ring [8].
(5) Remove the brake release [19]. (2 Places)
(6) Remove the waterproof seal [16].
(7) Remove the waterproof cover attachment bolts [15], and remove the waterproof cover [14].
(8) Loosen the attachment bolts [5] and remove the spacers [3], gap adjusting shims [4], attachment bolts [5], fixed
plate[6] as a set. When removing the attachment bolts [5] make certain not to omit the gap adjustment shims [4].
(9) The gap adjusting shims [4] have a thickness of 0.2 – 0.25 mm. Reduce the number of shims according to the
wear conditions, then reassemble the spacers [3], gap adjustment shims [4], attachment bolts [5] and the fixed
plate [6] as a set.
(10) Check the gap G, and readjust the shims if there is a large difference between it and the required value.
(11) Attach the waterproof cover [14] using the attachment bolts [15]. Attach the waterproof cover [14] so that the
gap (A) between its hole and the motor shaft [24] is nearly uniform.
(12) Clean the surface of the waterproof seal [16] to remove impurities.
(13) As shown in the construction diagram, install the waterproof seal [16] between the stationary core [22] and the waterproof
cover [14]. Then attach the brake release [19]. Insert the waterproof seal [16] with its arrow mark pointing toward the load side.
Align the hole in the waterproof seal [16] for the release bolt with the position of release bolt [17]. Attach the waterproof seal [16]
so that its protrusion fits snuggly around the entire circumference of the groove for the stationary core [22]. Otherwise water
could leak in.
(14) Turn the power on and off to check brake action.
(15) Attach the V-ring [8]. Wipe off the lip and surface near the lip of V-ring [8], lightly coat the the lip contact surface with grease,
and attach. Observe the attaching dimension (B
=
4.5mm).
(16) Attach the fan [7] and cover [13]. Use a fan set screw [9] coated with Three Bond TB2365 (Sumitomo part number EW445WW-01),
and tighten to a torque of 0.85 – 1.05 N·m. Finally, attach the brake release bolt [17] and the manual release prevention spacer
[18].
Gap value G (mm)
Required value
(original value)
Limit value
0.3 – 0.4
0.6
B
A
Figure 8-23