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866-795-1586 • WWW.STONEAGETOOLS.COM

TERMS AND CONDITIONS

TERMS AND CONDITIONS

Warranties set forth herein extend only to End-Users, meaning customers 
acquiring, or that have previously acquired, a product manufactured by 
StoneAge (“Product”) for their own use and not for resale, either directly from 
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller 
(“Dealer”).  No warranty of any kind or nature is made by StoneAge beyond 
those expressly stated herein.  

1. 

LIMITED WARRANTY PERIOD.

  Subject to the limitations and conditions 

hereinafter set forth, StoneAge warrants its Product to be free from defects 
in workmanship and material for a period of one (1) year from the date of 

purchase by the End-User, provided that the end of the limited warranty 
period shall not be later than eighteen (18) months from the date of shipment 
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty 
Period”).  All replacement parts which are furnished under this Limited 
Warranty and properly installed shall be warranted to the same extent as 
the original Product under this Limited Warranty if, and only if, the original 
parts were found to be defective within the original Limited Warranty Period 
covering the original Product.  Replacement parts are warranted for the 
remainder of the original Limited Warranty Period.  This Limited Warranty 
does not cover any component part of any Product not manufactured by 
StoneAge.  Any such component part is subject exclusively to the component 
manufacturer’s warranty terms and conditions.

2. 

LIMITED WARRANTY COVERAGE. 

 StoneAge’s sole obligation under 

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s 
inspection, to repair, replace or issue a credit for any Product which 
is determined by StoneAge to be defective in material or workmanship.  
StoneAge reserves the right to examine the alleged defective Product to 

determine whether this Limited Warranty is applicable, and final determination 
of limited warranty coverage lies solely with StoneAge.   No statement or 
recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modification to 
any of the provisions hereof or create any liability for StoneAge.    

3. 

WARRANTY SERVICE PROVIDERS.

  Service and repair of the Product 

is to be performed only by StoneAge authorized service representatives, 
including Dealers who are authorized repair centers, with StoneAge approved 
parts.  Information about StoneAge authorized service representatives can 
be obtained through the StoneAge website at www.stoneagetools.com/
service.  Unauthorized service, repair or modification of the Product or use of 
parts not approved by StoneAge will void this Limited Warranty.  StoneAge 
reserves the right to change or improve the material and design of the Product 

at any time without notice to End-User, and StoneAge is not obligated to make 
the same improvements during warranty service to any Product previously 
manufactured.

4. 

WARRANTY EXCLUSIONS.

  This Limited Warranty does not cover, and 

StoneAge shall not be responsible for the following, or damage caused by 
the following:  (1) any Product that has been altered or modified in any way 
not approved by StoneAge in advance in writing; (2) any Product that has 
been operated under more severe conditions or beyond the rated capacity 
specified for that Product; (3) depreciation or damage caused by normal 
wear and tear, failure to follow operation or installation instructions, misuse, 
negligence or lack of proper protection during storage; (4) exposure to fire, 
moisture, water intrusion, electrical stress, insects, explosions, extraordinary 
weather and/or environmental conditions including, but not limited to lightning, 
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any 

other force majeure event; (5) damage to any Product caused by any attempt 

to repair, replace, or service the Product by persons other than StoneAge 
authorized service representatives; (6) costs of normal maintenance parts 
and services; (7) damage sustained during unloading, shipment or transit of 
the Product; or (8) failure to perform the recommended periodic maintenance 
procedures listed in the Operator’s Manual accompanying the Product.   

5. 

REQUIRED WARRANTY PROCEDURES.

  To be eligible for warranty 

service, the End-User must:  (1) report the Product defect to the entity where 
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited 
Warranty Period specified in this Limited Warranty; (2) submit the original 
invoice to establish ownership and date of purchase; and (3) make the Product 
available to a StoneAge authorized service representative for inspection to 

determine eligibility for coverage under this Limited Warranty.  This Limited 

Warranty shall not extend to any person or entity who fails to provide proof of 

original purchase from StoneAge or a Dealer.  No Product may be returned for 
credit or adjustment without prior written permission from StoneAge.   

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.   
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT 

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS 
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT 

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES, 
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE 
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS 
LIMITED WARRANTY.  STONEAGE FURTHER DISCLAIMS ALL IMPLIED 
INDEMNITIES.

7. 

LIMITATION OF LIABILITY.

  End-User specifically acknowledges that the 

Product may be operated at high speeds and/or pressures, and that as such it 
may be inherently dangerous if not used correctly.  End-User shall familiarize 
itself with all operation materials provided by StoneAge and shall at all times 
use and require its agents, employees and contractors to use all necessary 
and appropriate safety devices, guards and proper safe operating procedures.  
In no event shall StoneAge be responsible for any injuries to persons or 
property caused directly or indirectly by the operation of the Product if End-
User or any agent, employee, or contractor of End-User:  (1) fails to use all 
necessary and appropriate safety devices, guards and proper safe operating 
procedures; (2) fails to maintain in good working order such safety devices 
and guards; (3) alters or modifies the Product in any way not approved 
by StoneAge in advance in writing; (4)  allows the Product to be operated 
under more severe conditions or beyond the rated capacity specified for the 
Product; or (5) otherwise negligently operates the Product.    End-User shall 
indemnify and hold StoneAge harmless from any and all liability or obligation 
incurred by or against StoneAge, including costs and attorneys’ fees, to or by 
any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE 

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, 
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT 
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF 
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF 
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE 
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH 
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE 
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF 
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH 
DAMAGES. 

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN 
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR 
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE 
PRICE PAID BY THE END-USER FOR THE PRODUCT.  STONEAGE’S 
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS 
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE 
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND 
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE 
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE 

AND EXCLUSIVE REMEDY. 

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT 
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE 

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU 
PURCHASED. 

Some jurisdictions do not allow the limitation or exclusion of liability for 

certain damages, so the above limitations and exclusions may not apply to 
you.  This Limited Warranty gives you specific legal rights, and you may also 

have other rights which vary from jurisdiction to jurisdiction.  If any provisions 

of this Limited Warranty is held to be invalid or unenforceable, such invalidity 
or unenforceability shall not affect the validity or enforceability of the other 
portions hereof.

Содержание CB-NAV

Страница 1: ...PL 613 REV G 10 2019 NAVIGATOR NAV 100 CONTROL BOX CB NAV USER MANUAL...

Страница 2: ...PRE RUN SAFETY CHECK 6 SYSTEM ASSEMBLY OVERVIEW 8 NAVIGATOR NAV 100 SET UP 10 PIPE MOUNTING OPTIONS QUARTER PLATE FLANGE MOUNT SET UP 14 STRAP MOUNT ASSEMBLY SET UP OPTIONAL 17 TIGHT PIPE FLANGE JOINT...

Страница 3: ...e WR5 2DQ United Kingdom Phone 44 0 1684 892065 SPECIFICATIONS Hose Feed Rate 2 7 in s to 32 in sec 69 mm s to 813 mm s Cleans Minimum Pipe Size 2 in 51 mm Cleans Maximum Pipe Size 4 in 102 mm Hose Si...

Страница 4: ...tives and Standards Directive 2006 42 EC Machinery Directive EN ISO 12100 2010 E Safety of machinery General principles for design Risk assessment and risk reduction The Technical File for Navigator N...

Страница 5: ...5 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 6: ...E EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water and the cleaning application Managers Supervisors and Operators MUST carry out a job spe...

Страница 7: ...hose The Navigator NAV 100 and Control Box MUST be supervised at all times and should never be left unattended Always de energize the system before servicing or replacing any parts Failure to do so ca...

Страница 8: ...10 2 4 QTR QUARTER PLATE FLANGE MOUNT BOP 030 COLLET BLOCK ASSEMBLY BOP 081 6 SNOUT TUBE BOP 084 THREADED SNOUT TUBE BOP 085 CAMLOCK FF 121 XXX COLLET RECOMMENDED COLLET SIZES ARE LOCATED IN THE PART...

Страница 9: ...CONTROL BOX ASSEMBLY NAV 100 AND CB NAV FORWARD AND REVERSE SPEED CONTROLS ADJUSTABLE HEIGHT STAND 18 IN 28 IN 457mm 711mm CONTROL BOX ASSEMBLY CB NAV 1 4 REEL TO AND FROM DRUM ROTATION MOTOR CONNECT...

Страница 10: ...e Drum Assembly onto the Base Frame Assembly by placing the shoulder screw heads into the notches on the Joint Plates and inserting the Quick Release Pin through the holes in the Joint Plates Figure 1...

Страница 11: ...ATOR SET UP QUICK RELEASE PIN 2 Remove Quick Release Pin from Base Frame Assembly Install the ABX PRO PRODRIVE onto the Base Frame Assembly by sliding the Guide Tube into the Drive Mounting Block and...

Страница 12: ...the Cam Lever counterclockwise until the Indicator Pin is in the Disengaged position This will open up the space between the rollers to allow for the hose to slip between them Figure 2 CAM LEVER ADJUS...

Страница 13: ...ROLLERS GUIDE TUBE DRIVE BLOCK 4 Rotate the Cam Lever clockwise to the Engaged position to tighten the Idler Roller down onto the hose Push the Adjustable Handle down to tighten the bushing assembly F...

Страница 14: ...from the flange joint The nuts shown between the pipe flange and the Quarter Plate Flange Mount are to allow for drainage Other spacer options are acceptable Figure 1 2 Adjust the Quarter Plate Flang...

Страница 15: ...til it stops on the Snout Tube then tighten the two screws securely Figure 4 5 Loosen the two screws on the collet cap block and slide the BOP 081 6 Snout Tube into the BOP 030 Collet Block Assembly P...

Страница 16: ...LLER ABX PRO HOSE O D SPIR STAR PARKER COLLET SIZE STONEAGE PART NUMBER PRO 174 46 0 46 IN 0 39 0 50 IN 9 9 12 7 MM 4 4 2440D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0...

Страница 17: ...rap the strap around the pipe towards the Winch Assembly Figure 1 2 Pull excess strap through the Winch Assembly and tighten down with the Ball End Handle Figure 2 FIGURE 1 FIGURE 2 STRAP END TO CAPTU...

Страница 18: ...n or closed position and is designed to be adjustable based on the size of the pipe Figure 4 5 Close the Hinge Clamp Assembly and tighten the Adjustable Handle To Install the BOP 012 OPTIONAL Splash P...

Страница 19: ...E O D SPIR STAR PARKER COLLET SIZE STONEAGE PART NUMBER PRO 174 46 0 46 IN 0 39 0 50 IN 9 9 12 7 MM 4 4 2440D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0 484 in 12 3 mm...

Страница 20: ...uded in assembly INCLUDED WITH NAVIGATOR PACKAGE NOT INCLUDED WITH NAVIGATOR PACKAGE BOP 012 SPLASH PLATE BOP 050 STRAP MOUNT ASSEMBLY NAV 100 NAVIGATOR ASSEMBLY WITH STRAIGHT MOUNTING OPTIONS THE MOU...

Страница 21: ...A STRAIGHT ENTRY CONNECTION THE BOP 082 9 45 IS AVAILABLE THROUGH STONEAGE FOR 45o BENDS A STANDARD 1 75 ELECTRICAL CONDUIT CAN ALSO BE USED FOR CONNECTIONS OF VARYING ANGLES MAINTAIN A GREATER THAN 6...

Страница 22: ...n the air fittings of the Air Motors and the Control Box Connect the red hoses to the red banded air fittings and the black hoses to the black banded air fittings Figures 1 2 FIGURE 1 FIGURE 2 AIR MOT...

Страница 23: ...ERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE PRESSURE REGULATOR AIR SHUT OFF VALVE AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the FRL Connect a compatib...

Страница 24: ...to keep forcing the tool forward using rotation only will slowly relax the built up hose curvature which also slowly drives the tool forward through the bend During hose retraction it s ideal to rever...

Страница 25: ...al Hose After each use Install cap on threads to protect threads and prevent contamination Lubricator of control box Before each use Add oil when fluid drops below minimum level marking Snout and BOP...

Страница 26: ...Hub Outer Plates and Rollers Figure 4 FIGURE 1 ROLLER REMOVAL INSTRUCTIONS FIGURE 2 FIGURE 3 CAM LEVER QUICK RELEASE PIN X 2 ADJUSTABLE HANDLE INDICATOR PIN IDLER ROLLER ASSEMBLY DRIVE ROLLER ASSEMBL...

Страница 27: ...ODRIVE TRACTOR Figure 2 FIGURE 1 ROLLER WASHER X 2 5 16 SHCS BLUE GOOP X 2 IDLER HUB DRIVE HUB HUB OUTER PLATE X 2 ROLLER X 2 FIGURE 2 QUICK RELEASE PINS WARNING Always de energize the system before s...

Страница 28: ...0 FULL ASSEMBLY PARTS DIAGRAM NAVIGATOR BOP 090 7 001 K SNOUT ASSEMBLY PART NUMBER QTY 1 BOP 090 7 001 SNOUT CORRUGATED 1 25 CAMLOCKS 7FT 1 2 BOP 091 CAMLOCK FEMALE SS 1 25 1 PART NUMBER QTY 1 ABX PRO...

Страница 29: ...OTOR ASSEMBLY 1 8 NAV 301 WASHER FLAT OVERSIZED OD ALUMINUM 5 9 NAV 302 NUT LOCKING FLANGED 4 10 NAV 303 001 ACETAL BUSHING FLANGED 3 4 ID 1 O D 3 4 OAL 2 11 NAV 304 PIN QUICK RELEASE T HANDLE 1 2 DIA...

Страница 30: ...ICKER APPROXIMATELY WHERE SHOWN 5 ATTACH PLATE TO COVER WITH 2 CENTER RIVETS THROUGH EXISTING HOLES IN COVER THEN BEND EACH END OF THE PLATE OVER THE COVER TO LOCATE WHERE THE OTHER 4 RIVETS WILL GO M...

Страница 31: ...VER 1 10 NAV 302 NUT LOCKING FLANGED 2 11 NAV 312 TRACTION TAPE 1 WIDE 1 12 NAV 322 STICKER ARROW LEFT 1 13 SG MP12K 62 90 SWIVEL 1 14 AF 063 MP12 ADAPTER 3 4 MP MALE X 1 TYPE M MALE 1 15 AF 070 MP9 G...

Страница 32: ...SS 8 9 GSB 325 02 BHCS 25 20 X 50 LG SS 8 10 GSB 325 03 BHCS 25 20 X 75 LG SS 2 11 HLXD 002 BEARING OUTPUT 2 12 HLXD 003 SEAL OUTPUT 1 13 HLXD 006 O RING OUTPUT 1 14 HLXD 011 SPACER 1 15 HLXD 013 SEA...

Страница 33: ...0D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0 484 in 12 3 mm FF 121 484 6 4 2440D 04 0 516 in 13 0 mm FF 121 516 The NAVIGATOR NAV 100 comes with one customer specified...

Страница 34: ...2 7 GS 325 025 SHCS 25 20 X 62 SS 8 BOP 030 COLLET BLOCK ASSEMBLY NOTE 1 ADD BLUE GOOP A SWAGELOK BRAND ANTI SEIZE TO ALL THREADED HARDWARE AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE 2 BLUE LOCTITE PN 2...

Страница 35: ...50 LG SS 5 7 PRO 171 IDLER HUB 1 8 PRO 172 ROLLER GEAR 15T 1 9 PRO 174 46 POLY ROLLER 1 10 PRO 173 ROLLER PLATE 1 11 PRO 175 HIGH STRENGTH WASHER 1 12 GS 331 025 SHCS 31 18 X 62 SS 1 ALIGN SIGHT HOLE...

Страница 36: ...715 18 NAV HOSE BUNDLE ASSEMBLY 1 7 CB 727 REMOTE BOX POLE 1 25OD 1 8 CB 729 NAVIGATOR SERIAL PLATE 1 9 CB 730 NAVIGATOR FRL BASE 1 10 CB 731 HINGED PLASTIC CLAMP 1 11 CB 732 FTG TUBE STEM WYE PL2 1 1...

Страница 37: ...OFF 1 25 LG 10 32 1 10 CB 721 PNEUM 3WAY ASSY DUMP 1 11 CB 722 PNEUM 3WAY ASSY FWD REV 2 12 CB 724 MODIFIED COLLAR 1 13 CB 725 THREAD LOCKING SLOTTED INSERT 1 14 CB 726 THREE LOBE KNOB 25 20 1 15 CB 7...

Страница 38: ...RIP 51 79 1 14 CB 720 GEN3 FILTER REGULATOR LUBRICATOR WITH GEN2 CLAMP WITH AIR TAP 1 15 CB 733 FTG P8PL8 90DEG 1 16 CB 734 FTG P4 NIPPLE 1 17 CB 735 FTG P4PL8 1 18 CB 736 FTG P6 BULKHEAD ASSY 2 19 CB...

Страница 39: ...P PART NUMBER QTY 1 CB 312 1 GEN3 REGULATOR FILTER 1 2 CB 312 2 LUBRICATOR AL40 N04 Z A 1 3 CB 312 3 SPACER W BRACKET GEN2 Y400T 1 4 CB 312 4 SPACER ATTACHMENT Y410 N02 A 1 5 CB 312 5 SPACER WITHOUT B...

Страница 40: ...40 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 41: ...41 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 42: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Страница 43: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

Страница 44: ...1 866 795 1586 www STONEAGETOOLS com 2019 StoneAge Inc All Rights Reserved...

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