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PRODRIVE (PRO 170)

IDLER ROLLER ASSEMBLY

NOTE:

1. 5x BLUE LOCTITE: PN: 242 OR EQUIVALENT

2. APPLY BLUE GOOP (A SWAGELOK BRAND) ANTI-SEIZE.

PART NUMBER

QTY.

PRO 176 IDLER SHAFT

PRO 177 IDLER BEARING PLATE

PRO 178 BEARING

PRO 179 BEARING SPACER OD

PRO 180 RETAINING RING

GSF 319-02-24 FHCS .19-24 X .50
LG SS

PRO 171 IDLER HUB

PRO 172 ROLLER GEAR 15T

PRO 174-46 POLY ROLLER

PRO 173 ROLLER PLATE

PRO 175 HIGH-STRENGTH WASHER

GS 331-025 SHCS .31-18 X .62 SS

ALIGN SIGHT HOLE WITH IMPRINTED ROLLER

SIZE ON PRO 174-XX ROLLER

PRO 181

DRIVE ROLLER ASSEMBLY

PART NUMBER

QTY.

ABX 249 RETAINING RING, HD EXT SS

GS 531-025 SHCS .31-18 X .62 SS

PRO 172 ROLLER GEAR

PRO 173 ROLLER PLATE

PRO 174-46 POLY ROLLER

PRO 175 HIGH-STRENGTH WASHER

PRO 182 DRIVE HUB

PRO 183 SHAFT SHOULDER WASHER

PARTS DIAGRAM

Содержание CB-NAV

Страница 1: ...PL 613 REV G 10 2019 NAVIGATOR NAV 100 CONTROL BOX CB NAV USER MANUAL...

Страница 2: ...PRE RUN SAFETY CHECK 6 SYSTEM ASSEMBLY OVERVIEW 8 NAVIGATOR NAV 100 SET UP 10 PIPE MOUNTING OPTIONS QUARTER PLATE FLANGE MOUNT SET UP 14 STRAP MOUNT ASSEMBLY SET UP OPTIONAL 17 TIGHT PIPE FLANGE JOINT...

Страница 3: ...e WR5 2DQ United Kingdom Phone 44 0 1684 892065 SPECIFICATIONS Hose Feed Rate 2 7 in s to 32 in sec 69 mm s to 813 mm s Cleans Minimum Pipe Size 2 in 51 mm Cleans Maximum Pipe Size 4 in 102 mm Hose Si...

Страница 4: ...tives and Standards Directive 2006 42 EC Machinery Directive EN ISO 12100 2010 E Safety of machinery General principles for design Risk assessment and risk reduction The Technical File for Navigator N...

Страница 5: ...5 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 6: ...E EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water and the cleaning application Managers Supervisors and Operators MUST carry out a job spe...

Страница 7: ...hose The Navigator NAV 100 and Control Box MUST be supervised at all times and should never be left unattended Always de energize the system before servicing or replacing any parts Failure to do so ca...

Страница 8: ...10 2 4 QTR QUARTER PLATE FLANGE MOUNT BOP 030 COLLET BLOCK ASSEMBLY BOP 081 6 SNOUT TUBE BOP 084 THREADED SNOUT TUBE BOP 085 CAMLOCK FF 121 XXX COLLET RECOMMENDED COLLET SIZES ARE LOCATED IN THE PART...

Страница 9: ...CONTROL BOX ASSEMBLY NAV 100 AND CB NAV FORWARD AND REVERSE SPEED CONTROLS ADJUSTABLE HEIGHT STAND 18 IN 28 IN 457mm 711mm CONTROL BOX ASSEMBLY CB NAV 1 4 REEL TO AND FROM DRUM ROTATION MOTOR CONNECT...

Страница 10: ...e Drum Assembly onto the Base Frame Assembly by placing the shoulder screw heads into the notches on the Joint Plates and inserting the Quick Release Pin through the holes in the Joint Plates Figure 1...

Страница 11: ...ATOR SET UP QUICK RELEASE PIN 2 Remove Quick Release Pin from Base Frame Assembly Install the ABX PRO PRODRIVE onto the Base Frame Assembly by sliding the Guide Tube into the Drive Mounting Block and...

Страница 12: ...the Cam Lever counterclockwise until the Indicator Pin is in the Disengaged position This will open up the space between the rollers to allow for the hose to slip between them Figure 2 CAM LEVER ADJUS...

Страница 13: ...ROLLERS GUIDE TUBE DRIVE BLOCK 4 Rotate the Cam Lever clockwise to the Engaged position to tighten the Idler Roller down onto the hose Push the Adjustable Handle down to tighten the bushing assembly F...

Страница 14: ...from the flange joint The nuts shown between the pipe flange and the Quarter Plate Flange Mount are to allow for drainage Other spacer options are acceptable Figure 1 2 Adjust the Quarter Plate Flang...

Страница 15: ...til it stops on the Snout Tube then tighten the two screws securely Figure 4 5 Loosen the two screws on the collet cap block and slide the BOP 081 6 Snout Tube into the BOP 030 Collet Block Assembly P...

Страница 16: ...LLER ABX PRO HOSE O D SPIR STAR PARKER COLLET SIZE STONEAGE PART NUMBER PRO 174 46 0 46 IN 0 39 0 50 IN 9 9 12 7 MM 4 4 2440D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0...

Страница 17: ...rap the strap around the pipe towards the Winch Assembly Figure 1 2 Pull excess strap through the Winch Assembly and tighten down with the Ball End Handle Figure 2 FIGURE 1 FIGURE 2 STRAP END TO CAPTU...

Страница 18: ...n or closed position and is designed to be adjustable based on the size of the pipe Figure 4 5 Close the Hinge Clamp Assembly and tighten the Adjustable Handle To Install the BOP 012 OPTIONAL Splash P...

Страница 19: ...E O D SPIR STAR PARKER COLLET SIZE STONEAGE PART NUMBER PRO 174 46 0 46 IN 0 39 0 50 IN 9 9 12 7 MM 4 4 2440D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0 484 in 12 3 mm...

Страница 20: ...uded in assembly INCLUDED WITH NAVIGATOR PACKAGE NOT INCLUDED WITH NAVIGATOR PACKAGE BOP 012 SPLASH PLATE BOP 050 STRAP MOUNT ASSEMBLY NAV 100 NAVIGATOR ASSEMBLY WITH STRAIGHT MOUNTING OPTIONS THE MOU...

Страница 21: ...A STRAIGHT ENTRY CONNECTION THE BOP 082 9 45 IS AVAILABLE THROUGH STONEAGE FOR 45o BENDS A STANDARD 1 75 ELECTRICAL CONDUIT CAN ALSO BE USED FOR CONNECTIONS OF VARYING ANGLES MAINTAIN A GREATER THAN 6...

Страница 22: ...n the air fittings of the Air Motors and the Control Box Connect the red hoses to the red banded air fittings and the black hoses to the black banded air fittings Figures 1 2 FIGURE 1 FIGURE 2 AIR MOT...

Страница 23: ...ERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE PRESSURE REGULATOR AIR SHUT OFF VALVE AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the FRL Connect a compatib...

Страница 24: ...to keep forcing the tool forward using rotation only will slowly relax the built up hose curvature which also slowly drives the tool forward through the bend During hose retraction it s ideal to rever...

Страница 25: ...al Hose After each use Install cap on threads to protect threads and prevent contamination Lubricator of control box Before each use Add oil when fluid drops below minimum level marking Snout and BOP...

Страница 26: ...Hub Outer Plates and Rollers Figure 4 FIGURE 1 ROLLER REMOVAL INSTRUCTIONS FIGURE 2 FIGURE 3 CAM LEVER QUICK RELEASE PIN X 2 ADJUSTABLE HANDLE INDICATOR PIN IDLER ROLLER ASSEMBLY DRIVE ROLLER ASSEMBL...

Страница 27: ...ODRIVE TRACTOR Figure 2 FIGURE 1 ROLLER WASHER X 2 5 16 SHCS BLUE GOOP X 2 IDLER HUB DRIVE HUB HUB OUTER PLATE X 2 ROLLER X 2 FIGURE 2 QUICK RELEASE PINS WARNING Always de energize the system before s...

Страница 28: ...0 FULL ASSEMBLY PARTS DIAGRAM NAVIGATOR BOP 090 7 001 K SNOUT ASSEMBLY PART NUMBER QTY 1 BOP 090 7 001 SNOUT CORRUGATED 1 25 CAMLOCKS 7FT 1 2 BOP 091 CAMLOCK FEMALE SS 1 25 1 PART NUMBER QTY 1 ABX PRO...

Страница 29: ...OTOR ASSEMBLY 1 8 NAV 301 WASHER FLAT OVERSIZED OD ALUMINUM 5 9 NAV 302 NUT LOCKING FLANGED 4 10 NAV 303 001 ACETAL BUSHING FLANGED 3 4 ID 1 O D 3 4 OAL 2 11 NAV 304 PIN QUICK RELEASE T HANDLE 1 2 DIA...

Страница 30: ...ICKER APPROXIMATELY WHERE SHOWN 5 ATTACH PLATE TO COVER WITH 2 CENTER RIVETS THROUGH EXISTING HOLES IN COVER THEN BEND EACH END OF THE PLATE OVER THE COVER TO LOCATE WHERE THE OTHER 4 RIVETS WILL GO M...

Страница 31: ...VER 1 10 NAV 302 NUT LOCKING FLANGED 2 11 NAV 312 TRACTION TAPE 1 WIDE 1 12 NAV 322 STICKER ARROW LEFT 1 13 SG MP12K 62 90 SWIVEL 1 14 AF 063 MP12 ADAPTER 3 4 MP MALE X 1 TYPE M MALE 1 15 AF 070 MP9 G...

Страница 32: ...SS 8 9 GSB 325 02 BHCS 25 20 X 50 LG SS 8 10 GSB 325 03 BHCS 25 20 X 75 LG SS 2 11 HLXD 002 BEARING OUTPUT 2 12 HLXD 003 SEAL OUTPUT 1 13 HLXD 006 O RING OUTPUT 1 14 HLXD 011 SPACER 1 15 HLXD 013 SEA...

Страница 33: ...0D 025 0 438 in 11 0 mm FF 121 438 5 4 0 460 in 11 7 mm FF 121 460 2440D 03 0 484 in 12 3 mm FF 121 484 6 4 2440D 04 0 516 in 13 0 mm FF 121 516 The NAVIGATOR NAV 100 comes with one customer specified...

Страница 34: ...2 7 GS 325 025 SHCS 25 20 X 62 SS 8 BOP 030 COLLET BLOCK ASSEMBLY NOTE 1 ADD BLUE GOOP A SWAGELOK BRAND ANTI SEIZE TO ALL THREADED HARDWARE AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE 2 BLUE LOCTITE PN 2...

Страница 35: ...50 LG SS 5 7 PRO 171 IDLER HUB 1 8 PRO 172 ROLLER GEAR 15T 1 9 PRO 174 46 POLY ROLLER 1 10 PRO 173 ROLLER PLATE 1 11 PRO 175 HIGH STRENGTH WASHER 1 12 GS 331 025 SHCS 31 18 X 62 SS 1 ALIGN SIGHT HOLE...

Страница 36: ...715 18 NAV HOSE BUNDLE ASSEMBLY 1 7 CB 727 REMOTE BOX POLE 1 25OD 1 8 CB 729 NAVIGATOR SERIAL PLATE 1 9 CB 730 NAVIGATOR FRL BASE 1 10 CB 731 HINGED PLASTIC CLAMP 1 11 CB 732 FTG TUBE STEM WYE PL2 1 1...

Страница 37: ...OFF 1 25 LG 10 32 1 10 CB 721 PNEUM 3WAY ASSY DUMP 1 11 CB 722 PNEUM 3WAY ASSY FWD REV 2 12 CB 724 MODIFIED COLLAR 1 13 CB 725 THREAD LOCKING SLOTTED INSERT 1 14 CB 726 THREE LOBE KNOB 25 20 1 15 CB 7...

Страница 38: ...RIP 51 79 1 14 CB 720 GEN3 FILTER REGULATOR LUBRICATOR WITH GEN2 CLAMP WITH AIR TAP 1 15 CB 733 FTG P8PL8 90DEG 1 16 CB 734 FTG P4 NIPPLE 1 17 CB 735 FTG P4PL8 1 18 CB 736 FTG P6 BULKHEAD ASSY 2 19 CB...

Страница 39: ...P PART NUMBER QTY 1 CB 312 1 GEN3 REGULATOR FILTER 1 2 CB 312 2 LUBRICATOR AL40 N04 Z A 1 3 CB 312 3 SPACER W BRACKET GEN2 Y400T 1 4 CB 312 4 SPACER ATTACHMENT Y410 N02 A 1 5 CB 312 5 SPACER WITHOUT B...

Страница 40: ...40 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 41: ...41 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank...

Страница 42: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Страница 43: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

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