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B. Lubrication Instructions

Item 

Manufacturer       Bearing Type  

A slight showing of grease at the seals with accompanying
normal bearing temperature indicates proper lubrication.
Normal temperature can range from “cool” to “hot to 
the touch” depending on size, speed and surrounding 
conditions. Excessive bearing temperature indicates faulty
lubrication. An insufficient amount of grease is suggested
by a bearing showing no grease at the seals, and a higher
than normal temperature and noise level. Excessive 
leakage of grease at the seals, and a high operating 
temperature suggest too much grease.

Frequency of Lubrication - Frequency of lubrication
depends upon operating conditions. The bearing 
operating temperature is the best index for determining
a relubrication schedule. The following chart gives the 
frequency of relubrication based upon continuous 
operation for various operating temperatures and can
be used as a satisfactory guide for determining when 
all ball bearings should be relubricated.

All 3 phase fan
motors (1 HP to
20 HP) ODP,TEFC

U.S., Baldor or
equal

Single row ball 
bearings

Recommendation: See following note.

All 1 phase motors
(Fractional HP)
ODP,TEFC or
TEAO

Century, G.E. or
equal

Bronze sleeve 
bearings  

Fractional HP 
single phase, ODP
or TEFC

Century, G.E. or
equal

Bronze sleeve 
bearings

Fan shaft bearings  Fafnir or equal

Self-aligning single
row ball bearings,
resilient mounted

Dampers

Arrow or equal

Sleeve

Recommendation: See following note.

Recommendation: See following note.

Recommendation: See following note.

Recommendation: See following note.

1. Blower Motors - Some motors require lubrication
while others do not. Those that require lubrication can
be identified by the presence of grease plugs in the motor
casing at each end. Motors that do not have grease plugs
cannot be greased and are lubricated for the life of the
motor bearing.

Lubrication of motors should be done while the motor is
warm and at a standstill. Remove and clean all grease plugs
and insert a grease fitting in the upper hole in the motor
casing at each end. (Viewed as if motor were sitting 
horizontally on its base.)  There may be one or two plugs
in each end casing of the motor. Add a small amount of 
a clean, good grade ball bearing grease, such as Exxon
Polyrex EM or equal, with a low pressure grease gun. Run
the motor five minutes before removing the grease fittings
and replacing the plugs.

CAUTION: An excess of grease will overheat the 
bearings.

NOTE: On totally enclosed fan cooled (TEFC)
motors, the rear end fan housing must be removed
to expose the grease plugs.

2.

Pillow Block Bearings - Pillow block bearings are used

on supply blower(s) as required. Bearings have been pre-
lubricated with a number 2 lithium base grease.
Relubrication should be done with a similar grease using 
a low pressure grease gun. Wipe all grease fittings clean
before adding grease. Grease should be added slowly, in
small amounts at frequent intervals while the shaft is being
manually rotated.

500 RPM
1000 RPM
1500 RPM
Any Speed

Any Speed

Any Speed

Any Speed

Up to 150°F
Up to 210°F
Over 150°F
Up to 150°F

Over 150°F

Any Temp.

Any Temp

Clean
Clean
Clean
Dirty

Dirty

Very Dirty

Extreme
Conditions

2 months
2 weeks
weekly
1 week to
1 month
daily to
weekly
daily to
weekly
daily to
weekly

Speed          Temperature    Cleanliness   Interval

3.

Dampers - Dampers should be inspected monthly for

securely fastened linkages and smooth operation. If
dampers are binding or excessively noisy, lubrication may
be required. Place one drop of #20 wt. machine oil on
each blade bearing and linkage ball joint. Do not over
lubricate. Wipe away any excess from the area. Be sure
to note that dampers over 49 inches long have intermedi-
ate bearings which require lubrication.

C. Air Filters

All filter banks should be equipped with a manometer or
differential pressure switch to indicate when the filters are
dirty. Filters should be replaced when the differential 
pressure across them reaches the manufacturer’s
recommended final value. Dirty filter elements should
be replaced with a clean element of the same type and
size. In addition, the manufacturer strongly recommends,
that air filters be 

checked every 30 days

and replaced

with new filters (throw-away type) or cleaned (washable
type) as required. Cleanable filters should be given new
application of filter coating after washing to maintain 
optimum filter performance.

The frequency of cleaning and replacing air filters applies
twelve months of the year where blowers are used for
ventilation and heating.

Содержание SDRIOM-2

Страница 1: ...age injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment WARNING Install operate and maintain unit in accordance with m...

Страница 2: ...allow Optional inlet hoods or other large accessories are assembled and shipped mounted and wired whenever possible within limitations of shipping and handling Any optional accessories shipped separa...

Страница 3: ...sed to the weather Rotate fan monthly B Locating the Unit Prior to locating the unit authorities having jurisdiction should be consulted before installations are made Approval permits should be checke...

Страница 4: ...be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 PSI...

Страница 5: ...belts for tightness tension and alignment Do not over tighten belts 6 Check set screws on all bearings pulleys and fans for tightness 7 Check voltage supplied to disconnect switch The maximum voltage...

Страница 6: ...using soap solution Unit will run for 5 seconds before ignition trial NOTE 3 OR 4 TRIALS MAY BE NEEDED TO PURGE AIR FROM GAS LINE UnitedTechnologies Electronic Controls Spark Ignitor Watch microammete...

Страница 7: ...replaced When checking operation of air pressure switches on systems without pilot the heat switch will have to be turned off approximately five seconds to reset the igni tion control E Temperature C...

Страница 8: ...oltage at ignition control C Burner does not light after 5 sec onds pre purge of flame safeguard relay and there is voltage at igni tion control 1 Check power source 2 Check and replace 3 Close or con...

Страница 9: ...valves If gas pressure matches unit rating plate and valve does not open replace gas valve or actuator 10 Make sure spark rod is producing a sufficient spark to light off burner make sure porcelain i...

Страница 10: ...10 SECTION VII TROUBLESHOOTING P 001004 P 001003...

Страница 11: ...d modulating voltages are still not obtained amplifier may be assumed faulty Replace 1 Replace modulator head if not approximately 45 55 ohms for M611Valve and 60 80 ohms for MR212 Valve 2 Clean or re...

Страница 12: ...let to modulating valve using a manometer with unit operating at full fire Pressure should be equal to the sum of outlet pres sure setting plus pressure drop of the valve 2 Read manifold pressure usin...

Страница 13: ...between amplifier and modulator valve 1 Override Temperature setting is too low 2 Burner capacity may be insufficient 1 Faulty automatic control valve 2 Open wire to automatic valve 13 Symptom Possib...

Страница 14: ...inals 4 5 Set T244 or TD244 to max imum setting Measure resistance across wires Meter should read 6000 ohms 1000 T244 If TS244 TD244 are used meter should read 4500 ohms 1000 TS244 and 2100 ohms 150 T...

Страница 15: ...cessary 1 Move TS144 to location where average temperature can be sensed 2 If proper temperatures are not observed refer to Discharge Air Temperature calibration procedures 1 Clean replace valve and o...

Страница 16: ...h pressure regulator to match the appliance rating a Remove the pressure regulator adjustment cap b Using a screwdriver turn the inner adjustment screw for HI pressure clockwise to increase or counter...

Страница 17: ...sure that no com bustible or hazardous material has been stored within the clearances as shown on the unit name plate 3 Quarterly a Complete the monthly maintenance schedule b Check the belt tension f...

Страница 18: ...casing of the motor Add a small amount of a clean good grade ball bearing grease such as Exxon Polyrex EM or equal with a low pressure grease gun Run the motor five minutes before removing the grease...

Страница 19: ...inspection covers some filter racks and some outdoor air dampers Inspect gaskets periodically and repair or replace as required G Heater 1 At least a yearly inspection is recommended for heating insta...

Страница 20: ...e solution 5 Inspect the support means to be sure that everything is firmly anchored in place SECTION IX MAXON NP I AIRLO BURNERS Inspection and Maintenance of Gas Ports Conduct initial inspection wit...

Страница 21: ...ontinuous low fire 2 Remove cap B and loosen lock screw C Turn D to desired low fire adjustment Clockwise rotation reduces minimum flow rate 3 Tighten screw C replace cap B and reconnect wire to ampli...

Страница 22: ...m can be isolated to the electronics and this may once again be reviewed in the check list After test remove the test resistor and reconnect the Discharge Air Sensor to terminals 3 and 4 If Remote Tem...

Страница 23: ...lem is identified with the space temperature sensing and or temperature selecting components and circuits See Troubleshooting Guide If proper delivered air temperatures are not observed check calibrat...

Страница 24: ...cient ventilation air which results in inadequate dilution of combustion products gen erated by the heater may create hazardous concentrations of carbon monoxide nitrogen dioxide and other combus tion...

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