stellar labs Slider50, Руководство пользователя

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Table of Contents i
Table of Contents
Introduction....................................................................iii
Hooklift Nomenclature.................................................iv
Chapter 1 - Safety ........................................................1
General Safety...............................................................1
Personal Safety ..............................................................1
Maintenance Safety .....................................................1
Stability ..........................................................................2
Load Safety....................................................................2
Environment ...................................................................2
Safety Decals of Note...................................................3
Chapter 2 - Operation..................................................5
Operator Requirements................................................5
Operator Conduct........................................................5
Job-Site Set-Up...............................................................5
Hooklift Controls.............................................................6
Hydraulic Hook Height Adjustment - Raise ................7
Hydraulic Hook Height Adjustment - Lower ...............7
Loading Operation........................................................8
Unloading Operation..................................................10
Dumping Operation....................................................12
Chapter 3 - Maintenance..........................................13
Maintenance Procedures ..........................................13
Periodic Inspection......................................................13
Daily Inspection ...........................................................13
Monthly Inspection......................................................13
Grease Zerk Locations ................................................14
Choice Lubricants for DX Bearings............................15
Chapter 4 - Specifications.........................................17
Stellar Slider50 Hydraulic Hooklift Specifications......18
Acceptable Subframe Dimensions for Bodies.........19
Acceptable Subframe Dimensions for Bodies.........20
Acceptable Subframe Dimensions for Bodies.........21
Acceptable Subframe Dimensions for Bodies.........22
Chapter 5 - Installation ..............................................23
General Install Guidelines...........................................23
Installation Note...........................................................24
Step 1: Set the hooklift onto the truck frame...........24
Step 2: Bolt Tie-Down Angles to Mounting Plates....25
Step 3: Weld Tie-Down Angle to Mounting Plates. .26
Step 5: Bolt Tie-Down Angles to Truck Frame...........27
Step 4: Drill Mounting Holes into Frame Rail.............27
Mounting Kit Overview - PN 58597 ......................28
Step 8: Install hydraulic reservoir and valve bank...29
Step 6: Install bumper..................................................29
Step 7: Install tarper tower (If applicable). ..............29
Reservoir Assembly - PN 69278.............................30
Reservoir Assembly - PN 69256.............................31
Step 9: Install PTO and pump.....................................32
Step 10: Route hydraulic hoses..................................33
Hose Kit - PN 38955 ................................................33
Hose Kit - PN 59130 ................................................34
Port Relief for Hoists with Inside Latches .............35
Power Beyond VDM8 Valve .................................35
Step 11: Route Electrical Components.....................36
Step 12: Install cab and PTO controls. ......................37
Air Control Routing ................................................38
Step 13: Install Hoist Up Light Sensor - PN 31806 ......39
Step 14: Install mud flaps and fenders......................40
Step 15: Apply Decals.................................................40
Step 16: Fill reservoir and activate hydraulic flow...41
Step 17: Operate hooklift. ..........................................41
Setting System Relief Pressure .............................41
Chapter 6 - Assembly Drawings ...............................43
Base Assembly - PN 34135 ..........................................43
Dump Assembly - PN 34137........................................44
Secondary Assembly - PN 34139 ...............................45
Main Cylinder Assembly - PN 39043 ..........................46
Jib Assembly (54” Hook Height) - PN 56157 .............47
Jib Assembly (62” Hook Height) - PN 40121 .............48
Jib Assembly (54/62” Hook Height) - PN 47348........49
Hose Track - PN 59003.................................................50
Chapter 7 - Replacement Parts ................................53
Chapter 8 - Troubleshooting......................................55