6.4 DISMANTLING INSTRUCTIONS
•
When dismantling the intensifier assembly, first disconnect the air supply hose to intensifier inlet Connector
22
.
•
Using an Allen Key* undo four Screws
27
and remove Protection Plate
24
.
•
Disconnect the trigger hose
47
from the intensifier Valve
43
or
48
by depressing the outlet collet and withdrawing the hose.
•
Remove Cover Plate
4
and Gasket
35
by removing Screws
37
and Washers
36
using Allen Key*.
•
Ensure that gasket is not damaged to ensure a proper seal on assembly.
•
Invert intensifier assembly and drain oil from reservoir into a suitable container.
•
Remove Quick Release Connector
32
together with Connector
31
and Seals
33
with suitable spanner*.
•
Remove intensifier Valve
43
or
48
by removing the fixing screws with a suitable spanner taking care to retain ‘O’ Ring
21
located in the Intensifier Body Casting.
•
Remove Screw
19
using a suitable Allen Key* and remove Silencer Cover
16
, Foam Silencer
15
, Spacer
18
and Retaining
Plate
20
.
•
Pull off the 6mm Plastic Tube
41
from Vacuum Connectors
42
.
•
From the base of the intensifier insert a 3mm Allen Key * through the two holes and unscrew the Vacuum Connectors
42
. Note:
•
Care must be taken as the vacuum connectors are locked and sealed in place using Loctite® 574.
•
If difficult to remove, the vacuum connectors can be drilled out using a 3/16” or 4.7mm diameter drill.
•
To reassemble the Vacuum Connectors
42
, the following procedure must be followed: -
•
Soak the vacuum connectors in a suitable primer, i.e. Perma Bond A905
•
Place a drop of Loctite® 574 in the intensifier threaded hole.
•
From the base of the intensifier insert the Allen Key * through the hole. Ensure that the Allen Key * is free from
Loctite® 574 before inserting into the vacuum connector.
•
Rotate the Allen Key while applying Loctite® 574 to the base of the vacuum connector.
•
Screw the Vacuum connector into the intensifier, ensuring that there is sufficient Loctite® 574 at the base of the
fitting such the thread is not visible.
• Using a screwdriver, carefully remove internal Retaining Ring
14
. Clean and inspect groove for sign of damage.
•
Using Extractor*, insert male threaded end into End Cover
12
and withdraw it along with intensifier Sleeve
28
and ‘O’
Rings
10
and
13
.
•
Insert Rod* through the connector orifice at the front of the intensifier body and tap out Piston Rod
9
and Piston
Assembly.
•
Using a suitable Allen Key*, unscrew two Screws
25
and remove End Cover
12
from intensifier Sleeve
28
.
•
Remove Seal Plug
7
with spanner*.
•
Insert rod* through connector orifice at the front of the intensifier body and push out Seal Housing
5
and associated ‘O’
rings and lip seals.
•
Remove Valve Housing Assembly
34
from the main body with a suitable spanner*. Clean by blowing through with a
low-pressure air jet.
•
Remove Piston Rod
9
from intensifier Air Piston
11
by gripping the first 20 mm (3/4”) of the rod in a vice fitted with soft
jaws, taking care not to damage or mark the working surface.
•
Unscrew locking Nut
17
with a suitable spanner*.
•
Assemble in the reverse order of dismantling, observing the following:
•
Clean all parts and renew all ‘O’ rings.
•
Lubricate all seals using Moly Lithium grease.
•
Valve Housing Assembly
34
must be refitted using a thread sealing adhesive.
* Refers to items included in the 0753 MkII Service Kit. For complete list see page 14.
Item numbers in
bold
refer to the illustration and parts list opposite.
20
ENGLISH
ORIGINAL INSTRUC TION
Содержание 07536
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Страница 25: ...NOTES 25 ORIGINAL INSTRUCTION ENGLISH...
Страница 30: ...1 1 1 STANLEY Engineered Fastening ISO 11148 1 2 30...
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Страница 32: ...1 7 1 8 1 9 7 100 PSI 100 C 212 F STANLEY Engineered Fastening STANLEY Engineered Fastening 32...
Страница 38: ...18 19 32 18 19 32 4 4 07536 02200 45 46 38...
Страница 39: ...5 500 000 5 1 STANLEY Engineered Fastening 5 2 30 32 5 3 42 12 1 2 5 4 MOLY EP 3753 40 30 39...
Страница 44: ...0753 Mkll 40 45 46 44...
Страница 52: ...52...
Страница 56: ...56...
Страница 79: ...NAPOMENE 79 PRIJEVOD IZVORNIH UPUTA HRVATSKI...
Страница 105: ...POZN MKY 105 P EKLAD Z ORIGIN LN CH POKYN ESKY...
Страница 131: ...OBSERVA II 131 TRADUCERE A INSTRUC IUNILOR ORIGINALE ROM N...
Страница 158: ...MEGJEGYZ SEK 158 MAGYAR FORD T S AZ ANGOL EREDETIB L...
Страница 162: ...162 MAGYAR FORD T S AZ ANGOL EREDETIB L...
Страница 186: ...POZN MKY 186 SLOVEN INA PREKLAD Z ORIGIN LNYCH POKYNOV...
Страница 190: ...190 SLOVEN INA PREKLAD Z ORIGIN LNYCH POKYNOV...
Страница 213: ...OPOMBE 213 PREVOD IZVIRNIH NAVODIL SLOVEN INA...
Страница 218: ...1 1 1 STANLEY Engineered Fastening ISO 11148 218...
Страница 219: ...1 2 1 3 1 4 1 5 1 6 219...
Страница 220: ...1 7 1 8 1 9 7 100 100 C 212 F 220...
Страница 226: ...18 19 32 18 19 32 4 4 07536 02200 233 234 226...
Страница 227: ...5 500 000 5 1 STANLEY Engineered Fastening 5 2 218 220 5 3 230 12 1 2 5 4 EP 3753 228 30 227...
Страница 232: ...12 54 18 0753 Mkll 228 233 234 232...
Страница 240: ...240...
Страница 244: ...244...
Страница 246: ...1 1 1 STANLEY Engineered Fastening ISO 11148 1 2 1 3 246...
Страница 247: ...1 4 1 5 1 6 1 7 1 8 1 9 100 7 247...
Страница 248: ...212 100 STANLEY Engineered Fastening STANLEY Engineered Fastening 248...
Страница 254: ...4 4 261 260 02200 07536 254...
Страница 255: ...5 500 000 5 1 STANLEY 5 2 247 246 5 3 258 2 1 12 MOLY LITHIUM GREASE EP 3753 5 4 256 30 220 255...
Страница 267: ...267...
Страница 293: ...PIEZ MES 293 TULKOJUMS NO ROKASGR MATAS ORI IN LVALODAS LATVIE U...
Страница 319: ...PASTABOS 319 ORIGINALO INSTRUKCIJ VERTIMAS LIETUVI KAI...
Страница 345: ...M RKUSED 345 ORIGINAALJUHENDI T LGE EESTI KEEL...
Страница 350: ...1 1 1 STANLEY Engineered Fastening ISO 11148 1 2 350...
Страница 351: ...1 3 1 4 1 5 1 6 351...
Страница 352: ...1 7 1 8 1 9 7 bar 100 psi 100 C 212 F 352...
Страница 357: ...32 18 19 44 1 5 mm 3 mm 1 16 1 8 32 18 19 1 5mm 3mm 1 16 1 8 32 18 19 60 32 18 19 44 44 07536 02200 365 366 357...
Страница 358: ...1 5 mm 3 mm 1 16 1 8 357 18 19 32 18 19 32 4 4 07536 02200 365 366 358...
Страница 359: ...5 500 000 5 1 STANLEY Engineered Fastening 5 2 350 352 5 3 362 12 mm 1 2 5 4 EP 3753 360 30 ml 359...
Страница 364: ...55 54 55 12 12 54 18 0753 Mkll 360 365 366 364...
Страница 372: ...372...
Страница 376: ...376...
Страница 399: ...NOTLAR 399 OR J NAL KILAVUZDAN EV R T RK E...
Страница 403: ...403 OR J NAL KILAVUZDAN EV R T RK E...