Reverb Stealth
2017
GEN.0000000005101 Rev A
© 2016 SRAM, LLC
Service Manual
Страница 1: ...Reverb Stealth 2017 GEN 0000000005101 Rev A 2016 SRAM LLC Service Manual...
Страница 2: ...so entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by lo...
Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...
Страница 4: ...P AND SEAL HEAD BUSHING REPLACEMENT 17 400 Hour Service INNER SHAFT DISASSEMBLY 20 400 Hour Service UPPER POST DISASSEMBLY 23 400 Hour Service TOP CAP INSTALLATION 24 400 Hour Service INTERNAL FLOATIN...
Страница 5: ...OST AND REMOTE LEVER PREPARATION 41 50 200 Hour Service REMOTE BLEED SYRINGE PREPARATION 42 200 Hour Service SEATPOST BLEED SYRINGE PREPARATION 43 200 Hour Service FULL SYSTEM BLEED 44 50 200 Hour Ser...
Страница 6: ...al Floating Piston IFP Poppet Valve Housing Foam Ring Bottom Out O ring Internal Seal Head Inner Shaft Assembly Inner Shaft Piston Poppet Valve Poppet Valve Cover Bleed Screw Poppet Housing Base Plate...
Страница 7: ...Seal Head Inner Shaft Assembly Inner Shaft Piston Poppet Valve Poppet Valve Cover Bleed Screw OR Hose Barb Hose Barb Sleeve Connectamajig Coupler Poppet Housing Base Plate Lockring Lower Post Top Cap...
Страница 8: ...ffers in appearance from B1 refer to the A1 A2 Reverb Stealth Service Manual located at www sram com service for service procedures P a r t s T o o l s a n d S u p p l i e s Parts Reverb Stealth B1 Se...
Страница 9: ...s t o r y Record each date of service to track service intervals Service Hours Interval 50 100 150 200 250 300 350 400 Date of Service B r a s s K e y S i z e Size Record the number of etched lines o...
Страница 10: ...and installation and the hydraulic remote bleed processes Place an oil pan under the RockShox product during service NOTICE Before you begin the service process thoroughly clean the exterior of the p...
Страница 11: ...th seatpost will be removed from the bicycle Do not clamp the seatpost in a bicycle work stand Use a T25 TORX wrench to remove the Reverb Stealth remote lever assembly from the handlebar Secure the re...
Страница 12: ...ader valve and release all air pressure from the air chamber WARNING EYE HAZARD Verify all pressure is removed from the seatpost before proceeding Failure to do so can cause the inner seal head and in...
Страница 13: ...urer for additional information NOTICE Do not pull the seatpost out of the frame if there is tension at the hose This can cause damage to the hydraulic hose and hose barb Clamp the seatpost into a bic...
Страница 14: ...hydraulic fluid to come into contact with any brake components Contaminated brake components can compromise brake performance may cause brake failure and can lead to serious injury and or death Disco...
Страница 15: ...lower post of the seatpost into a bench vise and Park Tool AV 5 soft jaw vise inserts with the post head facing down Use a pick to rotate the retaining ring so the scalloped end is accessible with th...
Страница 16: ...vise Clean the inside and outside of the lower post with isopropyl alcohol and a clean rag then set it aside Clamp the upper post head into the vise with flat soft jaws Remove the three brass keys fr...
Страница 17: ...To continue with the 400 Hour Service proceed to Inner Shaft Disassembly Remove the foam ring from the inner shaft assembly and discard the foam ring Remove the bottom out o ring from the inner shaft...
Страница 18: ...assembly and onto the seals Install the new top cap assembly dust wiper seal end first onto the upper post assembly over the seal head Slide the top cap assembly down until it is positioned below the...
Страница 19: ...Install a new bottom out o ring and foam washer over the poppet valve housing assembly and onto the inner shaft NOTICE Do not damage the foam washer during installation To continue with the 200 Hour...
Страница 20: ...r slowly by hand Remove the poppet valve cover from the poppet valve housing slowly and cover the poppet valve housing opening with the rag WARNING EYE HAZARD In the event there is any remaining air p...
Страница 21: ...seal head is completely unthreaded Do not remove the rag from the seal head until the seal head is completely unthreaded Wrap the rag around the upper post to absorb hydraulic fluid and carefully remo...
Страница 22: ...slot in the RockShox 3 hole vise blocks Use an 11 mm open end wrench to unthread and remove the poppet valve housing from the inner shaft Remove the inner shaft assembly from the vise Remove the foam...
Страница 23: ...post with the hex wrench NOTICE Do not scratch the inner surface of the upper post with the hex wrench Surface Scratches can cause leaks and reduce performance of the seatpost Use isopropyl alcohol a...
Страница 24: ...rag to clean the outside of the upper post Install the new top cap assembly dust wiper seal end first onto the upper post assembly Slide the top cap assembly down until it is positioned below the uppe...
Страница 25: ...t snaps securely into the upper post When the IFP tube snaps into place a click will be heard Ensure the IFP tube is secured and centered NOTICE Do not scratch the inside of the upper post with the IF...
Страница 26: ...tool may vary Always measure from the bottom of the tool and mark the tool with the correct IFP depth for the Reverb Stealth B1 seatpost being serviced Set the internal floating piston IFP height Use...
Страница 27: ...and lift it from the o ring groove Then use a pick to carefully remove it Use isopropyl alcohol and a clean rag to clean each part before installing new seals Apply only SRAM Butter grease to all new...
Страница 28: ...blocks with the piston facing down Thread the poppet valve housing onto the inner shaft by hand Use an 11 mm crowfoot socket and a torque wrench to tighten the poppet valve housing to 5 7 7 9 N m 50...
Страница 29: ...nto the IFP tube until the fluid overflows into the upper post and is level with the top of the upper post Use your finger to remove any bubbles from the surface of the fluid if bubbles are visible Wr...
Страница 30: ...uid NOTICE Do not scratch the inner shaft with the wrench as this is a critical sealing surface Scratches can cause leaks Do not compress the inner shaft into the upper post and IFP tube until the sea...
Страница 31: ...yringe plunger When fluid is no longer pulled from the inner shaft into the syringe remove the fluid level gauge tool from the inner shaft A suspension fluid level gauge can be purchased from many mot...
Страница 32: ...apply SRAM Butter grease to the new o ring Install the poppet valve cover onto the poppet valve housing and thread it on by hand Use an 11 mm open end wrench to hold the poppet valve housing and use a...
Страница 33: ...amount of SRAM Butter grease onto the seal head bushing Apply a liberal amount of SRAM Butter grease to the inside of the lower post tube Install the lower post onto the upper post Center the bottom o...
Страница 34: ...rass keys must be the same size and have the same number of etched lines as the original brass keys for proper function Refer to the RockShox spare parts catalog at www sram com service for a list of...
Страница 35: ...inue to slide the lower post down over the brass keys Slide the top cap up until it contacts the lower post threads Thread the top cap onto the lower post by hand Use a 34 mm crowfoot socket and torqu...
Страница 36: ...lockring to 9 10 2 N m 79 90 in lb NOTICE Do not scratch the inner shaft with the wrench as this is a critical sealing surface Scratches can cause leaks Pull the upper post down to full extension to...
Страница 37: ...r e s s u r i z e S e a t p o s t Clamp the seatpost back into the vise and Park Tool AV 5 vise inserts with the post head facing up Use a shock pump to pressurize the seatpost to 250 psi 17 2 bar Use...
Страница 38: ...from the remote hose barb Optional If the remote hose barb is damaged from impact it should be replaced Use a 7 mm open or box end wrench to remove the hose barb from the remote lever Install a new ho...
Страница 39: ...e bicycle under the seatpost Place a rag under the seatpost and hose to absorb any hydraulic fluid that may drip Feed the hydraulic hose into the frame hose port as needed WARNING Do not allow Reverb...
Страница 40: ...stops Thread the hose coupler into the Connectamajig coupler by turning the coupler collar clockwise Use a 6 mm open end wrench to hold the hose fitting Use a 9 mm crowfoot socket and torque wrench t...
Страница 41: ...port end up and secure the seatpost to the rear bicycle wheel with a large plastic cable tie to hold it in position Place a rag under the seatpost to absorb any Reverb hydraulic fluid that may drip w...
Страница 42: ...ringes that have been in contact with DOT brake fluid DOT brake fluid will permanently damage the seals and cause the seatpost to malfunction Use a T10 TORX wrench to remove the bleed screw from the r...
Страница 43: ...Shox Bleed kit Do not use syringes that have been in contact with DOT brake fluid DOT brake fluid will permanently damage the seals and cause the seatpost to malfunction Wrap a clean rag around the po...
Страница 44: ...he Reverb remote lever and seatpost into each syringe Remove the syringe from the seatpost bleed port Use a T10 TORX wrench to reinstall the bleed screw and tighten to 1 1 2 2 N m 10 20 in lb 400 Hour...
Страница 45: ...e a T10 TORX wrench to reinstall the bleed screw and tighten to 1 1 2 2 N m 10 20 in lb Use isopropyl alcohol and a rag to clean any fluid from the remote hose and installed components Test remote hyd...
Страница 46: ...g use which could lead to serious injury and or death Position the seatpost at the desired ride height in the bicycle seat tube Tighten the seatpost collar to the frame manufacturer s recommended torq...
Страница 47: ...47 Seatpost Saddle Remote Installation Install the brake lever onto the handlebar and tighten to the brake manufacturer s recommended torque specification 5 T25 5 6 N m 44 52 in lb...
Страница 48: ...ddle If the seatpost does not compress or extend test the remote actuator hydraulic pressure If hydraulic pressure is not sufficient repeat the hydraulic remote system bleed procedure The SPEED adjust...
Страница 49: ...ublication includes trademarks and registered trademarks of the following companies TORX is a registered trademark of Acument Intellectual Properties LLC Park Tool is a registered trademark of Park To...
Страница 50: ...ng ways with deliberation and accuracy that inspires loyalty and trust across the globe SRAM TechCom Vision Statement ASIAN HEADQUARTERS SRAM Taiwan No 1598 8 Chung Shan Road Shen Kang Hsiang Taichung...
