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© Titan Tool Inc.  All rights reserved.

5

An airless spray gun requires that fluid be
introduced to it at very high pressure.
Fluids under high pressure, from spray or
leaks, can penetrate the skin and inject
substantial quantities of  toxic fluid into the
body.  If not promptly and properly treated,
the injury can cause tissue death or
gangrene and may result in serious,
permanent disability or amputation of the
wounded part.  Therefore, extreme caution
must be exercised when using any airless
spray equipment.  IF YOU ARE INJECTED,
SEE A PHYSICIAN IMMEDIATELY!  DO
NOT TREAT AS A SIMPLE CUT!

NOTE TO PHYSICIAN:  Injection into
the skin is a serious, traumatic injury.
It is important to treat the injury
surgically as soon as possible.  Do not
delay treatment to research toxicity.
Toxicity is a concern with some exotic
coatings injected directly into the
bloodstream.  Consultation with a
plastic surgeon or a reconstructive
hand surgeon may be advised.

1. Handle the spray gun carefully.  Keep

clear of the nozzle.  NEVER point the
gun at yourself or anyone else. NEVER
permit any part of your body to come in
contact with the fluid stream of either
the gun or any hose leak.  ALWAYS
keep the gun trigger safety lever in a
locked position when not spraying.
ALWAYS use a tip safety guard.

2. NEVER attempt to force the flow of

fluid backward through the gun with
your finger, hand or hand-held object
against the gun nozzle.  THIS IS NOT
AN AIR SPRAY GUN.

3. NEVER attempt to remove tip,

disassemble or repair equipment
without first doing the following:

4. Before flushing system, always

remove spray tip and adjust fluid
pressure to lowest possible setting.

5. Tighten all fluid connections before

each use.  NEVER exceed 3300 psi
with this unit.  Make sure that all
accessory hoses, connections,
swivels and so forth can withstand the
high pressures which develop.
NEVER exceed the pressure rating of
any component in the system.

6. The paint hose can develop leaks

from wear, kinking, abuse, etc. A leak
is capable of injecting fluid into the
skin, therefore the paint hose should
be inspected before each use.
NEVER attempt to plug a hose with
any part of your body, adhesive tape
or any other makeshift device.  Do not
attempt to repair a spray hose.
Instead, replace it with a new
grounded hose.  Use only with hoses
that have spring guards.

7. Be sure that the airless equipment being

used and the object being sprayed are
properly grounded to prevent static
discharge or sparks which could cause
fire or explosion.  Warning: ALWAYS hold
the gun against metal container when
flushing system with tip removed, to
prevent static discharge.  CAUTION: To
reduce the risk of electrical shock, do not
expose to rain. Store indoors.

8. ALWAYS keep the working area around

the pump well ventilated.  Additionally,
the pump itself should be a minimum of
25' (7.5m) from the spray area.  If these
instructions are not followed, there is
the possibility of fire or explosion with
certain materials.  ALWAYS follow the
coating or solvent manufacturer's safety
precautions and warnings.  Never
spray flammable material near open
flames, pilot lights or any source of
ignition.

9. ALWAYS wear spray masks and

protective eyewear while spraying.
Additional personal protective
equipment may be required depending
on the type of material being sprayed
and conditions of ventilation.  Always
contact supplier of material being
sprayed for recommendation.

10. Keep all extension poles clear of

electrical wires.

11. NEVER alter or modify any part of this

equipment; doing so could cause it to
malfunction.

12. NEVER leave equipment unattended.

Keep away from children or anyone
not familiar with the operation of
airless equipment.

GROUNDING INSTRUCTIONS:

This

product should be grounded. In the event
of an electrical short circuit, grounding
reduces the risk of electric shock by
providing an escape wire for the electric
current. This product is equipped with a
cord having a grounding wire with an
appropriate grounding plug.The plug must
be plugged into an outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.

DANGER:  Improper installation of the
grounding plug can result in a risk of
electric shock.

If repair or replacement of the cord or
plug is necessary, do not connect the
grounding wire to either flat blade
terminal. The wire with insulation having
an outer surface that is green (with or
without yellow stripes) is the grounding
wire. Check with a qualified electrician or
serviceman if the grounding instructions
are not completely understood, or if in
doubt as to whether the product is
properly grounded. Do not modify the
plug provided; if it will not fit the outlet,
have the proper outlet installed by a
qualified electrician.

• This product is for use on a nominal

120-volt circuit and has a grounding
plug that looks like the plug
illustrated below.

• Make sure that the product is

connected to an outlet having the
same configuration as the plug. No
adapter should be used with this
product.

EXTENSION CORDS: 

Use only a 3-wire

extension cord that has a 3-slot
receptacle that will accept the plug on the
pump. Make sure your extension cord is
in good condition. When using an
extension cord, be sure to use one heavy
enough to carry the current this pump will
draw.

For lengths

Use extension

less than:

gauge:

50 ft.

14 AWG

100 ft.

12 AWG

150 ft.

10 AWG

An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating. If in doubt, use the next
heavier gauge. The smaller the gauge
number, the heavier the cord.

PRESSURE RELEASE PROCEDURE

A. Set trigger lock in the locked

position.

B. Shut off pump and unplug

electrical cord.

C. Release fluid pressure from

entire system and trigger gun.

D. Reset trigger lock in the

locked position.

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION

HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY

Maximum Working Pressure 3300 psi, 228 bar

WARNING

Содержание 449-500

Страница 1: ...ons Please read and retain for reference Model Number 449 500 NOTE This manual contains important warnings and instructions Please read and retain for reference NOTE This manual contains important war...

Страница 2: ...ess steel or hard chrome used by any other paint pump manufacturer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corrosion and abrasi...

Страница 3: ...ess steel tung sten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units AC Electric DC Electric Delivery GPM 1 50 1 25 LPM 5 70 4 70 Cycle Rate Gallon 55 L...

Страница 4: ...4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explo...

Страница 5: ...instructions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manufacturer s safety precautions and warnings Never spray flam...

Страница 6: ...a operaci n de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosi n con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre...

Страница 7: ...s du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de substances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int rieur 8 Le moteur lect...

Страница 8: ...ulic Motor Paint Filter Bleed Line Fluid Pump Siphon Tube Inlet Screen Hose Rack Elevator Elevator Carriage Hydraulic Return Hose Hydraulic Fluid Fill and Dipstick Hydraulic Pressure Hose Gas Tank Muf...

Страница 9: ...f before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the...

Страница 10: ...tup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the...

Страница 11: ...essure bleed valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the...

Страница 12: ...mp Service Instructions section near the back of this manual for maintenance and service instructions on the fluid pump Basic Engine Maintenance For detailed engine maintenance and technical specifica...

Страница 13: ...e orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper...

Страница 14: ...ery Same as above DISTORTED Plugged or worn nozzle tip Clean or replace nozzle tip PATTERN EXPANDING Suction leak Inspect for suction hose leak CONTRACTING SURGE Pulsating fluid delivery Change to a s...

Страница 15: ...s will help determine if center O Ring is blown on spool valve If hot Note Engine labors at stall remove and replace O Ring on both strokes Bad hydraulic pump Replace hydraulic pump Troubleshooting Gu...

Страница 16: ...scription 1 449 050 Motor Pump Assembly 2 930 511 Filter Assembly Outlet Manifold 3 451 050 Cart Assembly 4 451 060 Elevator 5 Hydraulic System 6 506 130 Convertokit 5 5 HP Honda Gasoline Parts Lists...

Страница 17: ...5 7 2 AC Electric Convertokit 506 249 506 248 Item Part Description Qty Qty 1 860 501 Stop nut 6 6 2 860 002 Lock washer 6 6 3 860 004 Flat washer 12 12 4 978 382 Motor electric 3 HP 60 Cycle 220 V 1...

Страница 18: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 10 977 228 Pulley 1 1 977 225 Pulley 1 11 590 068 Handle g...

Страница 19: ...ommutator for burning excessive pitting or gouging A black color on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the...

Страница 20: ...olt 2 23 590 525 Frame 1 24 451 035 Guide 2 25 451 084 Elevator slide 1 Item Part Description Quantity 26 862 001 Washer 4 27 451 042 Fastener 1 28 700 784 Screw 1 29 862 472 Screw 1 30 451 041 Pin 2...

Страница 21: ...ose assembly 1 29 451 027 Pressure hose assembly 1 30 451 029 Fitting 1 31 192 051 Elbow 1 32 449 626 Filler cap w dipstick 1 33 449 614 Tube assembly 1 34 449 609 Hydraulic By Pass 1 35 449 610 Hydra...

Страница 22: ...r and a pipe wrench can be used to unthread the cylinder 23 from the motor pump block 25 5 To remove connecting rod pin 2 in Fluid Pump parts list slide the ring up with a small screwdriver and then p...

Страница 23: ...se Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed b...

Страница 24: ...n 14 The tee assembly 27 and the elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on...

Страница 25: ...p block 12 Align the holes in displacement rod 6 and the hydraulic piston rod and insert connecting pin 2 13 Thread the short threads of pump cylinder 11 into the pump block and tighten with a strap w...

Страница 26: ...there has been leakage from the valve stem the PTFE o ring should be replaced All non moving threads must be assembled with Speeflo Loctite Sealant P N 426 051 CAUTION NOTE The valve stem stop must b...

Страница 27: ...1 and spring 2 Pull filter element with check ball 3 straight out of filter body 8 Thoroughly clean inside filter body 8 filter element with check ball 3 and filter cap with spring guide 1 with appro...

Страница 28: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Страница 29: ...Ball Valves 1 4 975 213 3 Gun Manifold with Ball Valves 1 4 975 312 2 Gun Manifold with Ball Valves 3 8 975 313 3 Gun Manifold with Ball Valves 3 8 Steps 1 2 Step 3 Step 4 Step 5 Cautions Lubricate Lu...

Страница 30: ...30 Titan Tool Inc All rights reserved Notes...

Страница 31: ...Titan Tool Inc All rights reserved 31 Notes...

Страница 32: ...ons or instructions Purchaser must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claime...

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