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© Titan Tool Inc.  All rights reserved.

Maintenance

Hydraulic System

Use of Speeflo's Coolflo™ Hydraulic Fluid is mandatory in
the PowrTwin 5500DI hydraulic system. Do not use any
other hydraulic fluid. Use of any other hydraulic fluid may
seriously damage hydraulic system and will void warranty.

1. Check the hydraulic fluid daily. It should read "Full" on the

dipstick. If it is low, add only Speeflo Coolflo™ Hydraulic Fluid
(P/N 430-361).  Never add or change hydraulic fluid except in
a clean dust free area.  Contamination of the hydraulic fluid
will shorten hydraulic pump life and may void warranty. 

2. Change the hydraulic fluid every six months. Drain old fluid

from tank and fill with 5 quarts of Speeflo Coolflo™
Hydraulic Fluid. Start operation of the system at just
enough pressure to operate the fluid pump. Run the
system at this low pressure for at least 5 minutes. This
removes air from the system. Check the fluid level after this
procedure. 

3. The hydraulic system has an external replaceable hydraulic

filter. Change the filter every six months. 

4. The hydraulic pump should not be serviced in the field. If

service on the hydraulic pump is required, it must be
returned to Speeflo. 

General Fluid Pump Maintenance

If the paint pump is going to be out of service for an extended
period of time, it is recommended that following cleanup a
kerosene and oil mixture be introduced as a preservative.
Packings may tend to dry out from lack of use. This is
particularly true of the upper packing set for which upper
packing lubricant, Piston Lube (P/N 700-925), is recommended
in normal usage. A sample of Lubrisolv accompanies each new
unit. Do not substitute water or paint solvent for Lubrisolv.
Ordinary oil may contaminate the paint material and is not
recommended. 
If the paint pump has been out of service for an extended
period of time, it may be necessary to prime the suction by
pouring some of the paint solvent into the inlet siphon tube to
restart. It is extremely important that the threads on the inlet
siphon hose coupling are properly sealed. Any air leakage will
produce erratic operation of pump and may damage the
system. The up and the down strokes should be approximately
equal in time. That is, one should not be faster than the other. A
fast up or down stroke may indicate air in the system or
malfunctioning valve or seats. See the Troubleshooting section.

Hydraulic Motor and Fluid Pump
Service

See the Hydraulic Motor Service Instructions section near the
back of this manual for maintenance and service instructions on
the reciprocating hydraulic motor.
See the Fluid Pump Service Instructions section near the back
of this manual for maintenance and service instructions on the
fluid pump.  

Basic Engine Maintenance

• For detailed engine maintenance and technical

specifications refer to the separate Honda engine manual. 

• All service to the engine should be performed by an

authorized Honda Power Equipment dealer. To locate a
dealer in your area, look in the Yellow Pages of your
telephone directory under Gasoline Engines, Garden &
Lawn Equipment & Supplies, Lawnmowers, etc. 

• The Honda engine is warranted exclusively by American

Honda Motor Co., Inc. 

• Use a premium quality motor oil certified to meet or exceed

U.S. Automotive requirement SG.SF/CC.CD. SAE 10W30
is recommended for general all temperature use. Other
viscosities may be required in other climates.

• Use only a (NGK) BP6ES or BPR6E spark plug. Gap the

plug to 0.028 to 0.031 In. (0.7 to 0.8 mm) Always use a
spark plug wrench. 

DAILY

:  Check engine oil level. Fill as necessary. Check

gasoline level. Fill as necessary. 

Always follow the fueling procedure outlined earlier in this
manual.

FIRST 20 HOURS:

Change engine oil. 

EVERY 100 HOURS:

Change engine oil. 

WEEKLY:

Remove the air filter cover and clean the element. In

very dusty environments, check the filter daily. Replace the
element as needed. Replacement elements can be purchased
from your local Honda dealer.

Engine Operation and Service

1. Clean and oil air filter pad on gasoline engine every 25

hours or once weekly. Do not permit the air intake screen
around the fly wheel of the gas engine to load up with paint
or trash. Clean it regularly. The service life and efficiency of
the gas engine model depends upon keeping the gasoline
engine running properly. Change the oil in the engine every
100 hours. Failure to observe this may result in engine
overheating. Consult the engine manufacturer's service
manual provided. 

2. To conserve fuel, service life, and efficiency of the unit

always operate the gasoline engine at the lowest RPM at
which it runs smoothly without laboring and delivers the
amount required for the particular painting operation.
Higher RPM does not produce higher working pressure.
The gasoline engine is connected to the hydraulic pump by
a pulley combination designed to produce full paint delivery
of 2.0 GPM at 3600 RPM. 

3. The warranty on gasoline engines or electric motors is

limited to the original manufacturer. 

If electric motor overloads and stops running,
IMMEDIATELY turn the motor off and follow the Pressure
Relief Procedure outlined earlier in this manual. Wait until
the motor cools (approximately 30 minutes). Then push in
the bubble top, manual reset button, turn the motor on and
pressurize the system.
For CSA approved units only:
The ON / OFF switch is also the RESET!

WARNING

WARNING

Hydraulic Fluid

Fill and Dipstick

CAUTION

Содержание 449-500

Страница 1: ...ons Please read and retain for reference Model Number 449 500 NOTE This manual contains important warnings and instructions Please read and retain for reference NOTE This manual contains important war...

Страница 2: ...ess steel or hard chrome used by any other paint pump manufacturer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corrosion and abrasi...

Страница 3: ...ess steel tung sten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units AC Electric DC Electric Delivery GPM 1 50 1 25 LPM 5 70 4 70 Cycle Rate Gallon 55 L...

Страница 4: ...4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explo...

Страница 5: ...instructions are not followed there is the possibility of fire or explosion with certain materials ALWAYS follow the coating or solvent manufacturer s safety precautions and warnings Never spray flam...

Страница 6: ...a operaci n de rociadura Si no se observan estas instrucciones existe el riesgo de incendio o explosi n con ciertos materiales SIEMPRE observe las precauciones y advertencias de los fabricantes sobre...

Страница 7: ...s du rin age du syst me apr s en avoir t la buse Ne vaporisez JAMAIS de substances inflammables proximit de flammes nues lampes t moin ni d aucune source d allumage Rangez l int rieur 8 Le moteur lect...

Страница 8: ...ulic Motor Paint Filter Bleed Line Fluid Pump Siphon Tube Inlet Screen Hose Rack Elevator Elevator Carriage Hydraulic Return Hose Hydraulic Fluid Fill and Dipstick Hydraulic Pressure Hose Gas Tank Muf...

Страница 9: ...f before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the...

Страница 10: ...tup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the...

Страница 11: ...essure bleed valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the...

Страница 12: ...mp Service Instructions section near the back of this manual for maintenance and service instructions on the fluid pump Basic Engine Maintenance For detailed engine maintenance and technical specifica...

Страница 13: ...e orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper...

Страница 14: ...ery Same as above DISTORTED Plugged or worn nozzle tip Clean or replace nozzle tip PATTERN EXPANDING Suction leak Inspect for suction hose leak CONTRACTING SURGE Pulsating fluid delivery Change to a s...

Страница 15: ...s will help determine if center O Ring is blown on spool valve If hot Note Engine labors at stall remove and replace O Ring on both strokes Bad hydraulic pump Replace hydraulic pump Troubleshooting Gu...

Страница 16: ...scription 1 449 050 Motor Pump Assembly 2 930 511 Filter Assembly Outlet Manifold 3 451 050 Cart Assembly 4 451 060 Elevator 5 Hydraulic System 6 506 130 Convertokit 5 5 HP Honda Gasoline Parts Lists...

Страница 17: ...5 7 2 AC Electric Convertokit 506 249 506 248 Item Part Description Qty Qty 1 860 501 Stop nut 6 6 2 860 002 Lock washer 6 6 3 860 004 Flat washer 12 12 4 978 382 Motor electric 3 HP 60 Cycle 220 V 1...

Страница 18: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 10 977 228 Pulley 1 1 977 225 Pulley 1 11 590 068 Handle g...

Страница 19: ...ommutator for burning excessive pitting or gouging A black color on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the...

Страница 20: ...olt 2 23 590 525 Frame 1 24 451 035 Guide 2 25 451 084 Elevator slide 1 Item Part Description Quantity 26 862 001 Washer 4 27 451 042 Fastener 1 28 700 784 Screw 1 29 862 472 Screw 1 30 451 041 Pin 2...

Страница 21: ...ose assembly 1 29 451 027 Pressure hose assembly 1 30 451 029 Fitting 1 31 192 051 Elbow 1 32 449 626 Filler cap w dipstick 1 33 449 614 Tube assembly 1 34 449 609 Hydraulic By Pass 1 35 449 610 Hydra...

Страница 22: ...r and a pipe wrench can be used to unthread the cylinder 23 from the motor pump block 25 5 To remove connecting rod pin 2 in Fluid Pump parts list slide the ring up with a small screwdriver and then p...

Страница 23: ...se Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Install o rings 2 on trip retainers 1 Install trip retainer balls 4 followed b...

Страница 24: ...n 14 The tee assembly 27 and the elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on...

Страница 25: ...p block 12 Align the holes in displacement rod 6 and the hydraulic piston rod and insert connecting pin 2 13 Thread the short threads of pump cylinder 11 into the pump block and tighten with a strap w...

Страница 26: ...there has been leakage from the valve stem the PTFE o ring should be replaced All non moving threads must be assembled with Speeflo Loctite Sealant P N 426 051 CAUTION NOTE The valve stem stop must b...

Страница 27: ...1 and spring 2 Pull filter element with check ball 3 straight out of filter body 8 Thoroughly clean inside filter body 8 filter element with check ball 3 and filter cap with spring guide 1 with appro...

Страница 28: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Страница 29: ...Ball Valves 1 4 975 213 3 Gun Manifold with Ball Valves 1 4 975 312 2 Gun Manifold with Ball Valves 3 8 975 313 3 Gun Manifold with Ball Valves 3 8 Steps 1 2 Step 3 Step 4 Step 5 Cautions Lubricate Lu...

Страница 30: ...30 Titan Tool Inc All rights reserved Notes...

Страница 31: ...Titan Tool Inc All rights reserved 31 Notes...

Страница 32: ...ons or instructions Purchaser must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claime...

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