How to Use
Caution
M
Metal One-touch fittings
1. When tightening the hexagon socket
head male connector, use a suitable
hexagon wrench, and connect the piping
carefully so as not to deform or damage
the inside of the connector. If the inside
of the connector is deformed or damaged,
the falling out of tubes may occur.
2. Uni thread fittings cannot be used. When using Uni
thread fittings, the tightening load on the chamfered
part of the female thread on the manifold side can
cause the female thread side to deform or break.
3. Tighten fittings with the proper tightening torques in
the table below.
Connection port
Connection thread size Proper tightening torque [N·m]
VENT
M5
1 to 1.5
X, PE
G1/8
2.9 to 3.2
2(B), 4(A)
G1/4
5.7 to 6.3
1(P), 3(EB), 5(EA)
G1/2
14.3 to 15.8
M
Manual override
Use a rounded tool (such as a ballpoint hex wrench) for
manual override operations. Manipulating manual override
with a sharp tool will damage the manual gasket and the
IP69K is not satisfied.
Manual gasket
Ball point hexagon wrench, etc.
Recommended width
across flats: 3 mm (Guide)
12 (B side)
14 (A side)
Manual gasket
Push the area inside of
dashed lines. (Pushing
amount: approx. 1 mm)
Valve/Manifold Parts Mounting
Caution
Mount it so that there is no slippage or deformation in
gaskets, and tighten with the tightening torque shown
below.
Thread size Tightening torque
Tightening location
M3
0.8 N·m
Valve, Valve cover, SI unit
M4
1.4 N·m
End block
M6
4.9 N·m
Mounting leg (Option)
Environment
Warning
1. Do not use valves in atmospheres of corrosive gases,
chemicals, sea water, or where there is direct contact with any
of these. Check section on cleaning and the product
component list of the external materials used, and ensure
compatibility with any chemicals used in the cleaning solution.
2. Avoid installing and using inside a food zone.
· Not installable
Food zone: An environment where food which will be sold as
merchandize, directly touches the manifold parts
· Installable
Splash zone: An environment where food which will not be
sold as merchandize, directly touches the
manifold parts
Non-food zone: An environment where there is no contact with food
M
IP69K (IEC/EN 60529/ISO 20653) compliant product
1. IP69K is only guaranteed to the factory condition
(finished as a manifold).
2. IP69K compliant products are protected against
dust and high pressure hot water. However, when
using the valve, keep within the ambient tempera-
ture and fluid temperature. (No freezing)
3. IPX9K compliant products are protected against
dust and high pressure hot water jetwash.
When cleaning the manifold, it is recommended to keep the
distance from the washer nozzle to the manifold at least 20
cm. Wash the manifold while moving the nozzle. Do not fix the
cleaning point to one place.
4. Refer to the tightening torque in the disassembly drawing of
the manifold (p. 23) when increasing or decreasing the number
of stations for IP69K compliance. When installing the manifold,
make sure that the gasket is not misaligned, forgotten to be
attached, and that there are not foreign objects.
How to Use
Caution
M
VENT port
1. A VENT port is installed on the manifold so that
even if a valve leaks, the leaked pressure does not
accumulate inside.
2. Prevent liquid from entering the VENT port.
3. Do not block the VENT port. If the VENT port is used
with the port closed, internal pressure may build up
and the product gasket may come off and IP69K is
not satisfied.
4. Do not pressurize the VENT port. The sealing
performance of the gasket will be reduced and the
IP69K may not be satisfied.
5. Do not pipe the VENT port and the
exhaust port (3/5 port) in the same
piping. The back pressure of the
exhaust port may be applied to the
VENT port, increasing the internal
pressure.
Hexagon socket
head male connector
(KQB2S)
VENT port (M5)
Specific Product Precautions 1
Be sure to read this before handling the products.
JSY5000-H
Series
34
JSY5000-H
V
alve
Sub-plate
Manif
old
Exploded Vie
w
Sub-plate
Exploded Vie
w
Fittings,
Plugs,
Tube
Releasing T
ools
Manif
old
Options
Specific Pr
oduct
Precautions
Made to Or
der
EX430