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JSY5000-H

Series

One-touch Fittings, Plugs, Tube Releasing Tools

FDA Compliant Metal One-touch Fittings

Hexagon Socket Head Male Connector

Port size

C3604

(Electroless nickel plating)

Stainless steel 316

Metr

ic siz

A, B port

ø8

KQB2S08-G02-F

KQG2S08-G02-F

ø10

KQB2S10-G02-F

KQG2S10-G02-F

P, EA, EB

port

ø12

KQB2S12-G04-F

KQG2S12-G04-F

ø16

KQB2S16-G04-F

KQG2S16-G04-F

VENT port

ø4

KQB2S04-M5-F

KQG2S04-M5-F

X, PE port

ø6

KQB2S06-G01-F

KQG2S06-G01-F

Inch siz

A, B port

ø5/16"

KQB2S08-G02-F

KQG2S08-G02-F

ø3/8"

KQB2S11-G02-F-X73

KQG2S11-G02-F-X73

P, EA, EB

port

ø3/8"

KQB2S11-G04-F-X73

KQG2S11-G04-F-X73

ø1/2"

KQB2S13-G04-F-X73

KQG2S13-G04-F-X73

VENT port

ø5/32"

KQB2S04-M5-F

KQG2S04-M5-F

X, PE port

ø1/4"

KQB2S07-G01-F-X73

KQG2S07-G01-F-X73

1 For the A and B port of ø8 or ø5/16", the same fitting is used for them.

2 For the VENT port of ø4 and ø5/32", the same fitting is used for them.

FDA Compliant Metal Plugs

When the plug is used, use it with a One-touch fitting.

Port size

C3604

(Electroless nickel plating)

Stainless steel 316

Metr

ic siz

A, B port

ø8

KQB2P-08-F

KQG2P-08

ø10

KQB2P-10-F

KQG2P-10

P, EA, EB

port

ø12

KQB2P-12-F

KQG2P-12

ø16

KQB2P-16-F

KQG2P-16

VENT port

ø4

KQB2P-04-F

KQG2P-04

X, PE port

ø6

KQB2P-06-F

KQG2P-06

Inch siz

A, B port

ø5/16"

KQB2P-08-F

KQG2P-08

ø3/8"

KQB2P-11-F

KQG2P-11

P, EA, EB

port

ø3/8"

KQB2P-11-F

KQG2P-11

ø1/2"

KQB2P-13-F

KQG2P-13

VENT port

ø5/32"

KQB2P-04-F

KQG2P-04

X, PE port

ø1/4"

KQB2P-07-F

KQG2P-07

1 For the A and B port of ø8 or ø5/16", the same fitting is used for them.

2 For the VENT port of ø4 and ø5/32", the same fitting is used for them.

Tube Releasing Tools

(This tool is used for removing the tube from port A and B.)

Part no.

TG-0608

TG-1012

Applicable tubing O.D.

ø6/ø8

ø10/ø12

Tube releasing tools are not applicable for all port sizes.

TG-0608

TG-1012

For details on the tube removal procedure, refer to the JSY1000/3000/5000

Web Catalog

Metal One-touch

fitting

Metal plug

Tube releasing tools

Содержание JSY5000-H Series

Страница 1: ...low rate Valve width is 15 mm Crevice free exterior and can be cleaned without disassembly Cleanable space between valves JSY5000 Plug in type Valve width 15 mm 1 166 mm 233 mm When 5 stations are used 81 mm IP69K Metal parts are made of stainless steel 316 with high anti corrosion performance The photo shows the IO Link compatible manifold IP69K Sub plate Single unit compliant The serial unit is ...

Страница 2: ...ø5 16 ø3 8 Brass Stainless steel Brass Stainless steel Brass Stainless steel Brass Stainless steel Plug in Lead wire type 34 cores V V V V V 24 VDC V V Plug in Fieldbus type V V V V V V Sub plate type V V V V V V V Series Variations Wiring Manifold Parts V Standard v Option G Made to order Clean Design Manifold Valve JSY5000 H Series MManifold valve MSub plate Single unit Lead wire type Mounting l...

Страница 3: ...e MSUP EXH blocking disk SUP blocking disk By inserting the SUP blocking disk in the pressure supply passage of the manifold valve can provide two different high and low pressure in one manifold EXH blocking disk By inserting the EXH blocking disk in the exhaust passage of the manifold valve can separate the exhaust from the valve so it does not affect the other valves It can also be used for the ...

Страница 4: ... used is a special FKM that is compliant with the FDA U S Food and Drug Administration 177 2600 dissolution test They are colored in blue for superior visibility Body type Male connector Connection thread M G 1 1 ISO 16030 compliant Fluid temperature 5 to 150 C EHEDG Certificate of Compliance Existing KFG2 model Design for poor liquid flow and more residual liquid accumulation EHEDG compliant fitt...

Страница 5: ... Law compliant 1 Metric size Inch size Color ø2 ø3 ø4 ø6 ø8 ø10 ø12 ø16 ø19 ø25 ø1 8 ø3 16 ø1 4 ø3 8 ø1 2 ø3 4 ø1 ø1 1 4 Translucent Black Red Blue Fluoropolymer Tubing PFA TLM TILM Complies with the FDA U S Food and Drug Administration 177 1550 dissolution test Food Sanitation Law compliant 1 Metric size Inch size Color ø4 ø6 ø8 ø10 ø12 ø1 8 ø3 16 ø1 4 ø3 8 ø1 2 ø3 4 Translucent Black Red Blue FE...

Страница 6: ...der p 17 Sub plate Specifications p 18 Sub plate Flow Rate Characteristics Weight p 18 How to Order Sub plates With Valve Valve Cover p 19 Dimensions Sub plate p 20 Manifold Exploded View p 21 Lead Wire Type p 21 Fieldbus Type p 22 Manifold Exploded View Common Parts p 23 Manifold Parts Nos p 24 Sub plate Single Unit Exploded View p 29 Sub plate Parts Nos p 29 Fieldbus System For Output EX430 Seri...

Страница 7: ...the rated voltage Power consumption W Standard 0 4 With power saving circuit Made to order 0 1 3 Inrush 0 4 Holding 0 1 Surge voltage suppressor Diode Varistor for non polar type Indicator light LED 1 The product is IPX9K compliant protected against high pressure hot water However operation of the valve must be within the specified valve ambient temperature and fluid temperature range 2 Impact res...

Страница 8: ...model Type of actuation Weight g JSY5m03 H 2 position Single 86 Double 96 3 position Closed center 106 Exhaust center Pressure center 4 position Dual 3 port 92 Manifold Flow Rate Characteristics Weight Valve Weight Response Time Valve model Response time ms 1 Z type U type JSY5103 H 40 32 JSY5203 H 19 19 JSY53 4 503 H 46 44 JSY5A B C03 H 38 2 29 2 1 Based on dynamic performance test JIS B 8419 201...

Страница 9: ...xhaust center EA 5 1 P 3 EB A 4 2 B 4 position dual 3 port N C x 2 pcs 5 EA 3 EB 1 P 4 A 2 B N O x 2 pcs 3 EB 5 EA 1 P 2 B 4 A N C N O 1 pc of each 3 EB 5 EA 1 P 2 B 4 A 2 position double A 4 2 B 1 P 3 EB EA 5 Component Parts No Description Material 1 Body Aluminum die casted 2 Spool valve Aluminum HNBR 4 position dual 3 port Resin HNBR 3 Piston Resin 4 Pilot valve 8 JSY5000 H Valve Sub plate Mani...

Страница 10: ...t valve in the direction indicated by the arrow 1 Ensure the gasket is mounted and take care not to bend the socket Assemble by following the removal procedure in reverse How to replace pilot valves 1 The coil specification and voltage including light surge voltage suppressor cannot be changed by changing the pilot valve 2 When selecting the standard coil type it is not possible to change to the p...

Страница 11: ...10 10 JSY5000 H Valve Sub plate Manifold Exploded View Sub plate Exploded View Fittings Plugs Tube Releasing Tools Manifold Options Specific Product Precautions Made to Order EX430 ...

Страница 12: ...ting G1 4 Thread piping G1 2 Thread piping G1 8 Thread piping M5 Thread piping B8 Metric size Screw fitting Brass fitting ø8 1 ø16 ø6 ø4 3 B10 ø10 G8 Stainless steel fitting ø8 1 G10 ø10 BN9 Inch size Screw fitting Brass fitting ø5 16 1 ø1 2 ø1 4 ø5 32 3 BN11 ø3 8 GN9 Stainless steel fitting ø5 16 1 GN11 ø3 8 1 For the A and B port of ø8 or ø5 16 of screw fitting the same fitting is used for them ...

Страница 13: ...ositive common NZ Negative common Only Z and NZ types are available with a power saving circuit For fieldbus type manifold select non polar U or negative common NZ Caution If the valve will be continuously ener gized please be sure to use the power saving circuit continuous duty type Refer to Made to Order on page 33 For the valve arrangement the valve closest to the D side is considered the 1st s...

Страница 14: ...bing O D ø8 ø10 SMC ø5 16 ø3 8 SMC VENT port 1 P 5 EA 3 EB port 4 A 2 B port Applicable tubing O D ø16 SMC ø1 2 SMC Applicable tubing O D ø4 SMC ø5 32 SMC Dimensions Lead Wire Type 02F Bm Gm BNm GNm JJ5SY5 H11L1m Stations L D B 1 P 5 EA 3 EB Port Entry Both Sides SUP EXH Block L Dimensions n Number of stations L n 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L1 166 4 199 4 232 4 265 4 298 4 331 4 364 4 39...

Страница 15: ...r negative common specification a valve for negative common or a valve without polarity should be used Electrical Wiring Specifications Sheath O D Approx ø8 8 11 12 13 14 15 23 24 25 26 17 18 19 20 21 1 22 16 27 10 9 8 6 5 7 4 3 2 34 33 32 31 30 29 28 34 cores Lead wire AWG26 0 14 mm2 x 34 cores Lead wire color Printed mark Both sides Type Color Orange Red Black Light gray Red Black White Red Blac...

Страница 16: ...ng O D ø16 SMC ø1 2 SMC VENT port Applicable tubing O D ø4 SMC ø5 32 SMC Applicable tubing O D ø8 ø10 SMC ø5 16 ø3 8 SMC 4 A 2 B port screw fitting size Dimensions Fieldbus Type IO Link 1 P 5 EA 3 EB Port Entry Both Sides SUP EXH Block L Dimensions n Number of stations L n 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L1 166 4 199 4 232 4 265 4 298 4 331 4 364 4 397 4 430 4 463 4 496 4 529 4 562 4 595 4 62...

Страница 17: ...End block D SI unit End block U L2 L1 SUP EXH block U side SUP EXH block For P EA EB port entry B only 136 Cutout dimensions for panel mounting Refer to panel cutout dimensions for details Mounting hole 4 x M6 x 1 depth 6 165 2 8 7 14 6 6 7 2 x ø7 Dimensions Panel Cutout Dimensions JJ5SY5 H11L1m Stations 02F Bm Gm BNm GNm D B L R JJ5SY5 H11SKAN Stations 02F Bm Gm BNm GNm D B L R 1 P 5 EA 3 EB Port...

Страница 18: ...sions External Pilot Made to Order 02F Bm Gm BNm GNm L1m SKAN JJ5SY5 H11 Stations D B L R 1 P 5 EA 3 EB Port Entry Both Sides SUP EXH Block L Dimensions n Number of stations L n 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 L1 166 4 199 4 232 4 265 4 298 4 331 4 364 4 397 4 430 4 463 4 496 4 529 4 562 4 595 4 628 4 L2 150 183 216 249 282 315 348 381 414 447 480 513 546 579 612 These figures show the JJ5SY5...

Страница 19: ...2 B Enclosure IP69K Based on IEC EN 60529 ISO 20653 External parts material Resin parts PA Metal parts Stainless steel 316 Rubber parts EPDM Port size Flow rate characteristics Weight g 1 1 5 3 P EA EB 4 2 A B 1 R 4 2 P R A B 4 2 R 5 3 A B R EA EB C dm3 s bar b C dm3 s bar b G1 4 G1 4 6 75 0 31 6 53 0 22 180 1 Weight without fittings valve and M12 cable Valve weight can be added from page 7 18 JSY...

Страница 20: ...Plug connector type u 1 P 4 A 2 B 5 EA 3 EB port size One touch fitting Metric Inch size Symbol Fitting specifications P A B EA EB port One touch fitting size Note X PE 2 port VENT port 02F Without fitting G1 4 Thread piping M5 Thread piping M5 Thread piping B8 Metric size Screw fitting Brass fitting ø8 1 ø4 ø4 3 B10 ø10 G8 Stainless steel fitting ø8 1 G10 ø10 BN9 Inch size Screw fitting Brass fit...

Страница 21: ...r details 3 R 7 148 86 5 24 B Unused Without terminal SOL b COM SOL a 90 69 4 14 1 Width across flats 9 8 17 5 12 5 10 5 A G1 4 1 P 5 EA 3 EB port 23 5 23 5 45 5 86 5 161 18 4 2 5 Light surge voltage suppressor 14 A side 27 12 4 12 B side 2 5 14 1 External pilot M5 x 0 8 X PE port External pilot 25 25 86 5 Manual override M5 x 0 8 VENT port G1 4 4 A 2 B port 2 x M6 x 1 Refer to section A details 2...

Страница 22: ... number of accessories Accessories Quantity Mounted qManifold gasket 1 pc wIP gasket 1 pc Refer to page 24 for ordering single unit Lead wire connector block assembly accessories and the number of accessories Accessories Quantity Mounted uHexagon bolt with flange M3 With washer 2 pcs iCover gasket 1 pc Refer to page 24 for ordering single unit Gaskets are mounted When mounting the manifold make su...

Страница 23: ...orgotten to be attached and that there are not foreign objects Hexagon bolts with flange and the gasket are mounted When mounting the manifold make sure that the gasket is not misaligned damaged forgotten to be attached and that there are not foreign objects uHexagon bolt with flange M3 With washer Tightening torque 0 8 N m 2 pcs iCover gasket Fieldbus Type JSY51M 101P 2 A 04F EX430 S IL1 Refer to...

Страница 24: ...ed and tighten o hexagon bolt with flange on the U side For SUP EXH from both sides also connect the E U side SUP EXH block 4 places more than 2 turns Make sure that the washers are assembled to the hexagon bolt with flange When mounting the manifold make sure that the gasket is not misaligned damaged forgotten to be attached and that there are not foreign objects Hexagon bolt with flange M4 Tight...

Страница 25: ... Tie rod part no SUP EXH block assembly D side SUP EXH block assembly B Both sides 2 JSY51M 49P 1 2A JSY51M 49P 1 3A 3 JSY51M 49P 1 3A JSY51M 49P 1 4A 4 JSY51M 49P 1 4A JSY51M 49P 1 5A 5 JSY51M 49P 1 5A JSY51M 49P 1 6A 6 JSY51M 49P 1 6A JSY51M 49P 1 7A 7 JSY51M 49P 1 7A JSY51M 49P 1 8A 8 JSY51M 49P 1 8A JSY51M 49P 1 9A 9 JSY51M 49P 1 9A JSY51M 49P 1 10A 10 JSY51M 49P 1 10A JSY51M 49P 1 11A 11 For ...

Страница 26: ...size Screw fitting Brass fitting ø8 1 B10 ø10 G8 Stainless steel fitting ø8 1 G10 ø10 BN9 Inch size Screw fitting Brass fitting ø5 16 1 BN11 ø3 8 GN9 Stainless steel fitting ø5 16 1 GN11 ø3 8 1 For the A and B port of ø8 or ø5 16 of screw fitting the same fitting is used for them Gaskets are mounted When mounting the manifold make sure that the gasket is not misaligned damaged forgotten to be atta...

Страница 27: ...washer 4 pcs Refer to page 24 for ordering single unit For internal pilot VENT port size Thread piping One touch fitting Metric Inch size Symbol Fitting specifications One touch fitting size M5 Without fitting M5 Thread piping B4 Metric size Screw fitting Brass fitting ø4 1 G4 Stainless steel fitting BN3 Inch size Screw fitting Brass fitting ø5 32 1 GN3 Stainless steel fitting 1 For the VENT port ...

Страница 28: ...as made to order JSY5 03 R T 5 HC Same as the valve part number With valve cover Valve cover assembly Valve cover assembly with valve D Symbol Laser marking A Hexagon bolt with flange M3 With washer Tightening torque 0 8 N m 2 pcs u Cover gasket i is an identification symbol for the assembly for the production department of SMC The gasket is mounted Make sure that the washers are assembled to the ...

Страница 29: ... Thread piping B12 Metric size Screw fitting Brass fitting ø12 B16 ø16 G12 Stainless steel fitting ø12 G16 ø16 BN11 Inch size Screw fitting Brass fitting ø3 8 BN13 ø1 2 GN11 Stainless steel fitting ø3 8 GN13 ø1 2 Manifold gasket q Tie rod for additional stations r IP gasket w D side U side Gaskets are mounted When mounting the manifold make sure that the gasket is not misaligned damaged forgotten ...

Страница 30: ...ssembly Sub plate Parts Nos No Description Part no Note q Base gasket JSY51M 9P 1A For 10 valves 10 pcs w Valve mounting screw JSY51V 23 1A M3 x 29 For 10 valves 20 pcs e Hexagon bolt with flange M3 With washer For valve cover JSY51M 123P 1A M3 x 40 For 5 valves 10 pcs r Cover gasket For valve cover JSY51M 109P 2A For 10 valves 10 pcs MMounting leg 2 pcs set For sub plate JSY51M 115P 2A Mounting l...

Страница 31: ... or less Power supply for output Power supply voltage 22 8 to 26 4 VDC Output Output type Source PNP Negative common Number of outputs 32 Load Solenoid valve with surge voltage suppressor of 24 VDC 0 4 W or less SMC Supplied voltage 24 VDC Supplied current Max 0 54 A Environmental resistance Operating temperature range 10 to 50 C Operating humidity range 35 to 85 RH No condensation Withstand volta...

Страница 32: ...ed for them MFDA Compliant Metal Plugs When the plug is used use it with a One touch fitting Port size C3604 Electroless nickel plating Stainless steel 316 Metric size A B port ø8 1 KQB2P 08 F KQG2P 08 ø10 KQB2P 10 F KQG2P 10 P EA EB port ø12 KQB2P 12 F KQG2P 12 ø16 KQB2P 16 F KQG2P 16 VENT port ø4 2 KQB2P 04 F KQG2P 04 X PE port ø6 KQB2P 06 F KQG2P 06 Inch size A B port ø5 16 1 KQB2P 08 F KQG2P 0...

Страница 33: ... passage of the manifold valve can separate the exhaust from the valve so it does not affect the other valves It can also be used for the manifold for the positive pressure and vacuum mixed manifold 2 pieces are required to block EA EB both sides of the EXH When ordering a manifold if the blocking disk is ordered at the same time in the manifold specifications the laser printed blocking disk symbo...

Страница 34: ...not applicable for 4 position dual 3 port valves When pilot type R is selected select the external pilot type R for the manifold pilot type Pilot type See above JSY5 03 5 T Z Light surge voltage suppressor and common specification Symbol With light Surge voltage suppressor Common specification Z V V Positive common NZ Negative common Coil type T With power saving circuit Continuous duty type Only ...

Страница 35: ...e manifold parts Installable Splash zone An environment where food which will not be sold as merchandize directly touches the manifold parts Non food zone An environment where there is no contact with food MIP69K IEC EN 60529 ISO 20653 compliant product 1 IP69K is only guaranteed to the factory condition finished as a manifold 2 IP69K compliant products are protected against dust and high pressure...

Страница 36: ...uble solenoid 3 position 4 position Negative common Double solenoid 3 position 4 position MNon polar type With light surge voltage suppressor mU The circuit shown above reduces the power consumption for holding in order to save energy Refer to the electrical power waveform as shown below Electrical power waveform with power saving circuit Applied voltage Inrush Holding 67 ms 24 VDC 0 V 0 4 W 0 1 W...

Страница 37: ...sure to read this before handling the products JSY5000 H Series R R R Output circuit Internal circuit Large capacity load Energized Relay Power supply circuit breaker sol 2 De energized sol 1 Energized 24 VDC 60 V 24 V 0 V 60 V 24 V 0 V 60 V 24 V 0 V Surge voltage Surge voltage Surge voltage R R R Output circuit Internal circuit Relay Power supply circuit breaker Large capacity load Energized sol ...

Страница 38: ...lyurethane tubing swells when internal pressure is applied to it Therefore it may be impossible to re insert the tubing into the One touch fitting Check the tubing outside diameter and when the accuracy of the outside diameter is 0 07 mm or larger for ø2 0 15 mm or larger for other sizes re insert it into the One touch fitting without cutting the tubing When the tubing is re inserted into the One ...

Страница 39: ...ing so may result in damage equipment failure or malfunc tion Mounting Caution 3 Observe the tightening torque range Tightening outside of the allowable torque range will likely damage the screw IP69K cannot be guaranteed if the screws are not tightened to the specified torque 4 When lifting a large solenoid valve manifold take care to avoid causing stress to the valve connection joint The connect...

Страница 40: ...oduct could be exposed to corrosive gases or liquids Use in such environments may cause product damage or mal function Operating Environment Caution 4 Select the proper type of enclosure according to the operating environment IP69K is achieved when the following conditions are met 1 Provide appropriate wiring using communication cables with M12 connectors 2 Appropriately mount the SI unit and the ...

Страница 41: ...rming maintenance work Failure to do so may result in the unexpected malfunction of system components or injury Caution 1 When removing from attaching to the valve mani fold Do not apply excessive force to the unit The connecting parts are firmly joined with seals Take care not to get your fingers caught Injury may result 2 Perform periodic inspection Unexpected malfunction in the system compositi...

Страница 42: ...vironments outside of the given specifications or use outdoors or in a place exposed to direct sunlight 2 Installation on equipment in conjunction with atomic energy railways air navigation space shipping vehicles military medical treatment combustion and recreation or equipment in contact with food and beverages emergency stop circuits clutch and brake circuits in press applications safety equipm...

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