Manifold Exploded View (Common Parts)
q
B
Manifold block assembly
t
Tie-rod (4 pcs.)
D side end block assembly
(Does not include
t
)
D
Valve cover assembly
U side end block assembly
(Includes
o
)
o
Hexagon bolt with flange (M4)
Tightening torque: 1.4 N·m (4 pcs.)
Hexagon bolt with flange (M3)
Tightening torque: 0.8 N·m (2 pcs.)
y
e
Valve mounting screw (M3)
Tightening torque: 0.8 N·m (2 pcs.)
w
r
E
U side SUP/EXH
block assembly
SUP blocking disk
Refer to “Manifold Options”
on page 32.
EXH blocking disk
Refer to “Manifold Options”
on page 32.
C2
Hexagon bolt with flange (M3)
Tightening torque: 0.8 N·m (2 pcs.)
(With washer)
(With washer)
Washer
C1
D side
U side
1
2
3
Loosen the hexagon bolt with flange
o
on the U side,
and remove the
C2
U side end block assembly.
For SUP/EXH from both sides, remove the
E
U side
SUP/EXH block assembly.
*
Do not loosen the hexagon bolt with flange of D side as
the tie-rod is fixed to the
C1
D side end block assembly.
Screw in
r
tie-rods for additional stations to the
t
tie-
rod of the manifold.
Screw them in until there is no gap between the tie-
rods.
Connect
B
manifold block assembly and
C2
U side end block
assembly that need to be added, and tighten
o
hexagon bolt with
flange on the U side. For SUP/EXH from both sides, also connect
the
E
U side SUP/EXH block. (4 places, more than 2 turns)
Make sure that the washers are assembled to the hexagon bolt with flange.
When mounting the manifold, make sure that the gasket is not misaligned,
damaged, forgotten to be attached, and that there are not foreign objects.
Hexagon bolt with flange (M4) Tightening torque: 1.4 N·m
(M3) Tightening torque: 0.8 N·m
How to Increase Manifolds
1. Be sure to shut off the power and air supplies before disassembly.
Furthermore, since air may remain inside the actuator, piping, and manifold, confirm that the air is completely
exhausted before performing any work.
2. When disassembly and assembly are performed, air leakage may result if the tightening of the hexagon bolt with flange is inadequate.
3. Rubber parts are attached to the metal parts of the washer. If they are misaligned or dislodged, return them to their
normal position.
q
e
Tie-rod for additional stations
Manifold
gasket
B
Manifold block
assembly
IP gasket
r
w
Base gasket
Gaskets are mounted.
Manifold block assembly
No.
Description
Quantity
q
Manifold gasket
1 pc. (Mounted)
w
IP gasket
1 pc. (Mounted)
e
Base gasket
1 pc. (Mounted)
r
Tie-rod for additional stations
4 pcs. (Included)
*
Refer to page 24 for ordering single unit.
Caution
23
JSY5000-H
Series