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01/04/2020

5/20

E_MH_Mounting_instructions_Skylux_Cintralux_Alu_25mm_fixed_parts_flat_curb

Warnings and safety

See p. 17 of these instructions. 

Prior inspection

a. Curb

Before the barrel vault can be mounted, the customer must provide a sufficiently strong curb that must retain its 

shape (if necessary, reinforced with tie beams) and with roof covering. To guarantee stability, a calculation must be 

made by an architect or engineering office. The maximum roof pitch is 5°. 

Before getting started with mounting, 

check whether the following specifications have been met:
  •  Material: wood / galvanized steel min. thickness of 3 mm (*)

    If the curb is in concrete, a wooden batten of at least 48 x 60 mm must be firmly anchored into the

    concrete with countersunk and appropriate screws in advance. The wooden batten must also be covered 

    with roof covering. The agreed dimensions must be strictly observed.

  •   Height above finished roof: min. 200 mm

  •   Min. finished thickness: 65 mm

  •   Max. finished thickness: 100 mm

  •   The top flange and the curb must share the same thickness. Insulation may not protrude or be thinner than 

    the top flange.

  •   The upper flanges on each of the 4 sides must be on the same plane!

  •   Curb construction must be unobstructed on all sides: neither of the two curbs may go further at the 

    corner of the longitudinal side and on the end side of the curb.
    Flat curb:

       

 

 

 

 

(*) to be calculated depending on the lateral forces

  •   Slope top flange:

    - barrel vault at right angles to the roof ridge: perpendicular to the roof surface (follow roof pitch)

           - barrel vault parallel to the roof ridge, 2 options:

     

o   Horizontally: both sides must be of the same height, levelled (i.e. lower side of the curb must 

     

  protrude higher above the roof surface than the uppermost side). The top flange may protrude 

     

  slightly, up to a max. of 2°.

     

o  It’s also possible to follow the roof pitch (up to max. 5°).

max. 5°

min. 65

max. 100

  min. 3  

  min. 100 

 

  min. 200 

 

(*)

Содержание Cintralux alu 25 mm

Страница 1: ...BARREL VAULTS Cintralux alu 25 mm Mounting instructions fixed parts for flat curb EN Art N 62822...

Страница 2: ...use suitable safety nets below the danger zones Before making the roof opening for the skylight barrel vault make sure there are safety nets conform to the current legislation The nets must be attache...

Страница 3: ...lose to your body as possible Parts of more than 25 kg must be lifted with at least 2 persons Personal protective equipment Work clothes safety shoes and helmet are mandatory for everyone Lifeline and...

Страница 4: ...p 7 OUTLINE DRAWING OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS FLAT CURB p 8 ASSEMBLY SEQUENCE OF FIXED PARTS CINTRALUX ALUMINIUM 25 MM FLAT CURB p 8 ASSEMBLY OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS F...

Страница 5: ...e agreed dimensions must be strictly observed Height above finished roof min 200 mm Min finished thickness 65 mm Max finished thickness 100 mm The top flange and the curb must share the same thickness...

Страница 6: ...whether the top is flat and smooth Clean it in advance if necessary and remove sawdust irregularities etc Tighten a rope on both sides of the curb or use lasers Find the average position of the curb...

Страница 7: ...nt 15 x 15 mm LP525 Bottom arch LP025 Finishing profile LP502 Top arch LP512 Side top arch LP726 End piece retainer profile VPGDGL Arch stabiliser Accessories 46577 Bracket for flat curb 36187 Screw w...

Страница 8: ...m arch 5 Arch stabilisers 6 Multi walled PC panel 25 mm Aluminium top arch PC cellular sheet 25 Aluminium bottom arch Aluminium lateral profile Aluminium end cap Aluminium lateral profile Roof claddin...

Страница 9: ...red size 1 cm play will be provided between the curb and the bottom profile end piece Aligning 2 Lateral profile Position the lateral profiles for flat curb LP125 at the location of the long sides Lay...

Страница 10: ...nector 46580 which is already clamped in the lateral profiles The connector also ensures a play of 5 mm 2 mm between the lateral profiles Seal the seams between the lateral profiles LP125 so that wate...

Страница 11: ...er panels the distance between the brackets will be less than where full sheet widths are to come 4 Bottom arch Place the pre bent bottom arch LP525 at the location of bracket 46577 and tighten using...

Страница 12: ...from both sides of PC panel SPC25X6 just before assembly and place the multi walled 25 mm PC panel with the UV side facing upwards There are three types of PC panels 25 mm X6 full panel widths 1050 mm...

Страница 13: ...panel with the finishing profile LP025 to the other lateral profile LP125 Clips Full panel widths 1050 mm are always used with the exception of the outer edges of the barrel vault towards the end piec...

Страница 14: ...t fasten too tightly Wait a moment with placing the side top arches LP512 which will come at the ends of the barrel vaults 8 End piece retainer sheet Place the multi walled PC end piece retainer sheet...

Страница 15: ...ps of the bottom profile end piece LP725 on the 25 mm PC end piece retainer sheet Remove the PC end piece retainer sheet 25 mm once more and saw it off at the saw line PC 25 mm end piece retainer shee...

Страница 16: ...is in the same way for the other end of the barrel vault 9 End piece retainer profile Now place the end piece retainer profile LP726 on top of the sawn off PC end piece retainer sheet Do this in the s...

Страница 17: ...iece 47471 fits over the bracket 4657 Tighten the bolts Do this in the same way for the other end of the barrel vault Depending on the assembly on one or the other end of the barrel vault the left or...

Страница 18: ...pening parts of the Cintramax and on the fixed parts of the barrel vault At minimum this maintenance includes cleaning of the sheets with water and a light PH neutral soap All fastenings must be check...

Страница 19: ...ure that the tape has not been damaged during assembly There is no warranty for dust inclusion UV side and scratches always mount the multi layered sheets with the UV protective side facing up This su...

Страница 20: ...56 20 00 00 F 32 0 56 21 95 99 INFO SKYLUX BE WWW SKYLUX BE ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE THESE GUIDELINES ARE ONLY ADVISORY IN NATURE T...

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