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E_MH_Mounting_instructions_Skylux_Cintralux_Alu_25mm_fixed_parts_flat_curb

01/04/2020

6/20

  •   Durability: must be able to withstand the horizontal and vertical loads. See Eurocodes and our technical 

    sheet to determine the maximum force on the curb. Consult your architect or engineering office.

  •   Deformation: maximum 5 mm at the maximum horizontal load on the curb. Ensure that there are enough 

    anchors for this provided on top of the curb. Consult your architect or engineering office.

  Skylux does not guarantee curb stability as this is the responsibility of the client.

b. Dimensions

The barrel vault is made to customer specifications. It’s for this reason that the curb’s overall length and width 

(roof covering included) must perfectly conform with the dimensions ordered at all points of the barrel vault. Look 

for the narrowest and broadest spot* and measure the minimum and maximum overall width.

 

Permissible tolerances with respect to the size ordered:

  Width:    Min: -2 cm

     

  Max: +1 cm

  Length:      ± 0,05 %  (± 5 cm for a length of 100 m)

     

  The barrel vault could possibly still be shortened in length on site, but try to avoid this.

  Check the straightness* (±1 cm/5 m), parallelism* (±1 cm/5 m) and squareness (± 1°).

  Check the agreed correct measurements of the curb in advance (overall sizes - including roof covering).  

 

  Also check whether the curbs run parallel in a row of two, verify the squareness and see whether the top is flat 

  and smooth. Clean it in advance, if necessary, and remove sawdust, irregularities, etc.

 * 

Tighten a rope on both sides of the curb (or use lasers). Find the average position of the curb edge to tighten the rope. This rope 

     will also be used later to mount the lateral profiles nicely aligned with each other.

 

Important: should one of these specifications fail to be met, then mounting must not take place. Should you 

  nevertheless assemble the unit, it may have an adverse effect on several different parameters (stability, air and 

  water tightness, etc.), thus rendering any guarantee null and void.

c. Glazing and arches

-  The glazing panels are only clamped to allow the expansion and contraction as a function of fluctuations in 

  temperature. The system is designed to render any silicone or rubber seals between the aluminium and glazing 

  redundant (and even strongly discouraged).

-  All profiles and glazing panels (with the exception of the end piece retainer sheets) are custom-made, pre-bent, 

  pre-drilled and screw thread tapped.

-  Be careful with the exposed UV-protected top side of the sheets (glazing).

-  As a last step, do not forget to remove the protective film from the glazing sheets.

d. Sealing

Install the roof cladding according to the manufacturer’s specifications. The curb must be clad up to the daylight 

size. If the barrel vault is obstructed, meaning that it is adjacent to one or more walls, the connection must 

be vertical and flat. This can be done by means of a lead flashing. Before assembling: clean, remove sawdust, 

irregularities, etc.

A

max + 1 cm

min - 2 cm

Содержание Cintralux alu 25 mm

Страница 1: ...BARREL VAULTS Cintralux alu 25 mm Mounting instructions fixed parts for flat curb EN Art N 62822...

Страница 2: ...use suitable safety nets below the danger zones Before making the roof opening for the skylight barrel vault make sure there are safety nets conform to the current legislation The nets must be attache...

Страница 3: ...lose to your body as possible Parts of more than 25 kg must be lifted with at least 2 persons Personal protective equipment Work clothes safety shoes and helmet are mandatory for everyone Lifeline and...

Страница 4: ...p 7 OUTLINE DRAWING OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS FLAT CURB p 8 ASSEMBLY SEQUENCE OF FIXED PARTS CINTRALUX ALUMINIUM 25 MM FLAT CURB p 8 ASSEMBLY OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS F...

Страница 5: ...e agreed dimensions must be strictly observed Height above finished roof min 200 mm Min finished thickness 65 mm Max finished thickness 100 mm The top flange and the curb must share the same thickness...

Страница 6: ...whether the top is flat and smooth Clean it in advance if necessary and remove sawdust irregularities etc Tighten a rope on both sides of the curb or use lasers Find the average position of the curb...

Страница 7: ...nt 15 x 15 mm LP525 Bottom arch LP025 Finishing profile LP502 Top arch LP512 Side top arch LP726 End piece retainer profile VPGDGL Arch stabiliser Accessories 46577 Bracket for flat curb 36187 Screw w...

Страница 8: ...m arch 5 Arch stabilisers 6 Multi walled PC panel 25 mm Aluminium top arch PC cellular sheet 25 Aluminium bottom arch Aluminium lateral profile Aluminium end cap Aluminium lateral profile Roof claddin...

Страница 9: ...red size 1 cm play will be provided between the curb and the bottom profile end piece Aligning 2 Lateral profile Position the lateral profiles for flat curb LP125 at the location of the long sides Lay...

Страница 10: ...nector 46580 which is already clamped in the lateral profiles The connector also ensures a play of 5 mm 2 mm between the lateral profiles Seal the seams between the lateral profiles LP125 so that wate...

Страница 11: ...er panels the distance between the brackets will be less than where full sheet widths are to come 4 Bottom arch Place the pre bent bottom arch LP525 at the location of bracket 46577 and tighten using...

Страница 12: ...from both sides of PC panel SPC25X6 just before assembly and place the multi walled 25 mm PC panel with the UV side facing upwards There are three types of PC panels 25 mm X6 full panel widths 1050 mm...

Страница 13: ...panel with the finishing profile LP025 to the other lateral profile LP125 Clips Full panel widths 1050 mm are always used with the exception of the outer edges of the barrel vault towards the end piec...

Страница 14: ...t fasten too tightly Wait a moment with placing the side top arches LP512 which will come at the ends of the barrel vaults 8 End piece retainer sheet Place the multi walled PC end piece retainer sheet...

Страница 15: ...ps of the bottom profile end piece LP725 on the 25 mm PC end piece retainer sheet Remove the PC end piece retainer sheet 25 mm once more and saw it off at the saw line PC 25 mm end piece retainer shee...

Страница 16: ...is in the same way for the other end of the barrel vault 9 End piece retainer profile Now place the end piece retainer profile LP726 on top of the sawn off PC end piece retainer sheet Do this in the s...

Страница 17: ...iece 47471 fits over the bracket 4657 Tighten the bolts Do this in the same way for the other end of the barrel vault Depending on the assembly on one or the other end of the barrel vault the left or...

Страница 18: ...pening parts of the Cintramax and on the fixed parts of the barrel vault At minimum this maintenance includes cleaning of the sheets with water and a light PH neutral soap All fastenings must be check...

Страница 19: ...ure that the tape has not been damaged during assembly There is no warranty for dust inclusion UV side and scratches always mount the multi layered sheets with the UV protective side facing up This su...

Страница 20: ...56 20 00 00 F 32 0 56 21 95 99 INFO SKYLUX BE WWW SKYLUX BE ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE THESE GUIDELINES ARE ONLY ADVISORY IN NATURE T...

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