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Installation 

 

Page A - 6 

 

EN 

If you are certain that the pressure has been 
completely released, you can now screw on the 
inlet with a suitable tool. 
 

Notice: 

There is a seal ring underneath the screw. 
 
Use a funnel to fill the container with lubricant to 
the maximum level marking. 
 
Only the minimum-quantity lubrication system 
lubricants provided by SKF may be used. 
 
Note that we assume no liability for damages 
which arise from use of lubricants other than 
those of which have approved of in writing. 
 

Close the lubricant inlet tightly 
after filling. 

 
Ensure that the seal ring is in the correct posi-
tion before you screw in the plug screw. 
 
Tighten the plug screw, but do not use force; 
otherwise the seal could be damaged. 
 
 

Connections 

The system may be connected 
only by accordingly qualified and 
instructed personnel. Comply 
with the notes in this operating 
manual. 

 

Compressed air connection 

 

Ensure that the main air valve is 
closed before connecting the 
compressed air line. 

 
The minimum-quantity lubrication systems have 
an NG8 coupler socket for hoses with an inner 
diameter of 8-8 mm for the compressed air con-
nection. Please observe the defaults listed in ta-
ble A - 2 for the compressed air. 
 

The minimum-quantity lubrica-
tion systems may be operated 
only with the specified maximum 
operating pressures. Higher 
pressures are dangerous for both 
people and the machine. 

 

Electrical Connection (Basic Only) 

The electrical connection of the activation valves 
is assisted by terminal box according to DIN 
43650-C for the L

UBRI

L

EAN

®

 Basic. 

 

Connection to the Machine Control Unit (Ba-
sic Only) 

The DIN 43650-C terminal box installed on the 
activation valve connects the minimum-quantity 
lubrication system to the machine control unit. 
To make the connection, the terminal box must 
be removed from the activation valve and made 
up with a suitable cable. 
 
The terminal box is then reinstalled on the acti-
vation valve. The other end of the cable is con-
nected to a 24 V DC output on the processing 
machine. 
 

Table A - 2. 

Compressed Air Require-
ments 

Requirement 

Values 

Maximum primary mains 
pressure 

6 bar 

Minimum inlet pressure 

2.5 bar 

Maximum operating pressure 

3 bar  

Table A - 3. 

Operating Voltage Require-
ments 

Requirements 

Values 

Rated current 

24V DC 

Operating voltage 
range 

10% / +15% of the rated 
voltage 

Power consumption 

1.5 W 

Содержание LUBRILEAN Basic

Страница 1: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Operating Manual Version 03...

Страница 2: ......

Страница 3: ...A 2 LUBRILEAN Basic A 2 LUBRILEAN Smart A 2 Safety Instructions A 2 Functional Description A 3 Principle of minimum quantity lubrication A 3 Aerosol Production A 3 Design and function A 4 Operating El...

Страница 4: ...EC Declaration of Conformity and Manufacture Page 0 2 EN EC Declaration of Confor mity and Manufacture...

Страница 5: ...EC Declaration of Conformity and Manufacture Page 0 3 EN...

Страница 6: ...EC Declaration of Conformity and Manufacture Page 0 4 EN...

Страница 7: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Part A General Operating Manual...

Страница 8: ......

Страница 9: ...n parts B and C the special features of the LUBRILEAN Basic and LUBRILEAN Smart systems are described Use the table of contents to locate the desired information promptly and successfully This operati...

Страница 10: ...neously and the size of the lubricant reserve container LUBRILEAN Basic Up to 8 lubricating points can be supplied with lubricant simultaneously with the minimum quantity lubrication system LUBRILEAN...

Страница 11: ...ved spare parts and auxiliaries are not allowed Worn out systems must be made inoperable and disposed of properly Functional Description Principle of minimum quantity lubrica tion Minimum quantity lub...

Страница 12: ...container is filled with lu bricant via a lubricant inlet When filling observe the maximum filling level marked on the lubri cant reserve container The current filling level is read with the help of t...

Страница 13: ...location subject to strong oscillations or vibrations The system must not be installed near a source of heat Locations subject to rapidly and strongly changing temperatures are also unsuit able The s...

Страница 14: ...n inner diameter of 8 8 mm for the compressed air con nection Please observe the defaults listed in ta ble A 2 for the compressed air The minimum quantity lubrica tion systems may be operated only wit...

Страница 15: ...valve 5 to approx 1 bar close the atomizer air valve 3 direct the spray nozzles downward into a lu bricant drip pan open the atomizer air valve 3 completely open the lubricant control valve 4 in order...

Страница 16: ...ngle of the spray nozzle Start processing and adjust the aerosol amount and the aerosol composition to the process by taking criteria such as lubricant cutting parame ters roughness of surface and too...

Страница 17: ...described here Table A 4 Failures and their Remedy Problem Possible cause Remedy Air in the capillary line Flood the lubricant lines as described in the chapter First Operation page A 7 and ensure cor...

Страница 18: ...rtain that the pressure has been completely released you can now screw on the inlet with a suitable tool Notice There is a seal ring underneath the screw Use a funnel to fill the container with lubric...

Страница 19: ...eaning If necessary the minimum quantity lubrication system can be cleaned with mild material safe non alkaline no soap cleaning agents For safety reasons we recommend that you dis connect the minimum...

Страница 20: ...standstill times Final Standstill If you want to bring the minimum quantity lubri cation system to a permanent standstill please comply with the legal stipulations for disposal of oil containing compo...

Страница 21: ...LUBRILEAN Basic Minimum quantity Lubrication System for External Lubrication Part B Device description...

Страница 22: ......

Страница 23: ...ducing valve regulates the inner pressure in the lubricant reserve container The higher the inner pressure is set the greater the lubricant amounts transported to the spray noz zle 14 The standard set...

Страница 24: ...LUBRILEAN Basic Design and Function Page B 2 EN 425 417 357 5 340 320 10 0 21 M 1 2 x 1 160 9 4x 213 188 163 238 8 223 180 19 0 158 0 91 5 25 10 3 11 12 4 8 5 11 13 10 10 7 5 8 13 11 1 2 9 6 1 2 9...

Страница 25: ...y lubrication system LUBRILEAN Vario has an NG8 coupling socket for hoses with an inner diameter of 7 8 mm for connection to the compressed air supply Electrical connection The electrical connection i...

Страница 26: ...us for both people and the machine The minimum quantity lubrication system LUBRILEAN Vario is equipped with a bracket with which the minimum quantity lubrication system can be fastened to the machine...

Страница 27: ...ntainer mm H 340 W 140 D 140 Increase of the volume boxed because of pro jecting add on pieces without connections mm H 450 W 250 D 240 with 8 control blocks Empty weight kg 6 Compressed air Maximum p...

Страница 28: ...LUBRILEAN Basic Specifications Page B 6 EN...

Страница 29: ...LUBRILEAN Smart Minimum quantity Lubrication System for External Lubrication Part C Device description...

Страница 30: ......

Страница 31: ...device may be operated only under the specified maximum operating pressure Higher pres sures are dangerous for both people and the machine Lubricant control valve 4 The lubricant control valve regula...

Страница 32: ...LUBRILEAN Smart Design and Function Page C 2 D EN Min min Max max 0 1 4 2 3 56 5 52 5 0 0 17 129 156 M12x1 8 0 3 l 4 8 9 4 9 8 5 7 10 12 11 3 2 1 10 7 6...

Страница 33: ...rsonnel Comply with the notes in this operating manual The LUBRILEAN Smart is screwed firmly to the housing of the processing machine There are screw threads in the cover and base plate of the lubrica...

Страница 34: ...0 7 mm H 160 W 75 D 75 H 230 W 75 D 75 H 330 W 75 D 75 Increase of the volume boxed because of projecting add on pieces without connections 0 3 l filling a mount 0 5 0 7 mm H 225 W 180 D 120 H 295 W 1...

Страница 35: ...Notes EN...

Страница 36: ...Notes EN...

Страница 37: ...Notes EN...

Страница 38: ...Notes EN...

Страница 39: ......

Страница 40: ...April 2009 SKF Lubrication Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www s...

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