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Functional Description 

 

Page A - 4 

 

EN 

Design and function 

The minimum-quantity lubrication systems 
L

UBRI

L

EAN

®

 Basic and L

UBRI

L

EAN

®

 Smart consist 

of one lubricant reserve container, one or sev-
eral mixture regulating units as well as one or 
several lubricant lines with spray nozzle. 
 
The lubricant reserve container is put under 
pressure via a compressed air connection, 
whereby the lubricant is transported via a sys-
tem of ducts and lines to the spray nozzle. The 
control valves mounted on the lubricant reserve 
container regulate the necessary lubricant and 
atomizer amount as well as set the inner pres-
sure of the lubricant reserve container.  
 
The lubricant lines are laid out as coaxial lines in 
order to transport the lubricant and atomizer to 
the spray nozzle separately from one another.  
 
There is a spray nozzle at the end of the lubri-
cant line which assists in the production of 
aerosol. The lubricant is then transported di-
rectly to the lubricating point by the support air. 
The minimum-quantity lubrication systems 
L

UBRI

L

EAN

®

 Basic and L

UBRI

L

EAN

®

 Smart have a 

main air valve with which the central com-
pressed air supply can be cut.  
 
The inner pressure of the lubricant reserve con-
tainer is displayed by a pressure gauge on the 
cover plate of the lubricant reserve container. 
 
The lubricant reserve container is filled with lu-
bricant via a lubricant inlet. When filling, observe 

the maximum filling level marked on the lubri-
cant reserve container. The current filling level is 
read with the help of the filling level indicator, 
which is mounted on the lubricant reserve con-
tainer. 
 
 

Operating Elements 

The operating elements for the minimum-
quantity lubrication system L

UBRI

L

EAN

®

 Basic 

and L

UBRI

L

EAN

®

 Smart are described in the cor-

responding chapters. Corresponding operating 
elements of both systems types are designated 
by the same numbers. 
 
 

Lubricants 

Spraying lubricants other than 
those approved of by SKF or with 
SKF minimum-quantity lubrica-
tion systems is prohibited. 

 

Note that the spraying of mineral 
oils or mineral oil-containing sub-
stances can be particularly 
damaging to your health. 

 
The lubricants stipulated for use in SKF mini-
mum-quantity central lubrication systems have 
chemical and physical characteristics specially 
developed to meet the high demands of the 
minimum-quantity lubrication system technol-
ogy used. 

Table A - 1. 

Recommended Lubricants 

Designation 

Composition 

Properties 

Range of application 

LubriFluid F100 

Fatty acid ester with  
additives 

Viscosity: 75mm²/s 
at 20°C 

Density: 0.84 

g/cm³ 

at 20°C 

All-purpose applications 

LubriOil Synthetic 

polyhydric 

ester 

based on natural fatty oil 
derivatives with oxidation 
inhibitors 

Viscosity: 47mm²/s 
at 40°C 

Density: 0.92 

g/cm³ 

at 20°C 

Specially made for small tools 
and difficult lubrication tasks 
on aluminium, steel and non-
ferrous metals 

Содержание LUBRILEAN Basic

Страница 1: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Operating Manual Version 03...

Страница 2: ......

Страница 3: ...A 2 LUBRILEAN Basic A 2 LUBRILEAN Smart A 2 Safety Instructions A 2 Functional Description A 3 Principle of minimum quantity lubrication A 3 Aerosol Production A 3 Design and function A 4 Operating El...

Страница 4: ...EC Declaration of Conformity and Manufacture Page 0 2 EN EC Declaration of Confor mity and Manufacture...

Страница 5: ...EC Declaration of Conformity and Manufacture Page 0 3 EN...

Страница 6: ...EC Declaration of Conformity and Manufacture Page 0 4 EN...

Страница 7: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Part A General Operating Manual...

Страница 8: ......

Страница 9: ...n parts B and C the special features of the LUBRILEAN Basic and LUBRILEAN Smart systems are described Use the table of contents to locate the desired information promptly and successfully This operati...

Страница 10: ...neously and the size of the lubricant reserve container LUBRILEAN Basic Up to 8 lubricating points can be supplied with lubricant simultaneously with the minimum quantity lubrication system LUBRILEAN...

Страница 11: ...ved spare parts and auxiliaries are not allowed Worn out systems must be made inoperable and disposed of properly Functional Description Principle of minimum quantity lubrica tion Minimum quantity lub...

Страница 12: ...container is filled with lu bricant via a lubricant inlet When filling observe the maximum filling level marked on the lubri cant reserve container The current filling level is read with the help of t...

Страница 13: ...location subject to strong oscillations or vibrations The system must not be installed near a source of heat Locations subject to rapidly and strongly changing temperatures are also unsuit able The s...

Страница 14: ...n inner diameter of 8 8 mm for the compressed air con nection Please observe the defaults listed in ta ble A 2 for the compressed air The minimum quantity lubrica tion systems may be operated only wit...

Страница 15: ...valve 5 to approx 1 bar close the atomizer air valve 3 direct the spray nozzles downward into a lu bricant drip pan open the atomizer air valve 3 completely open the lubricant control valve 4 in order...

Страница 16: ...ngle of the spray nozzle Start processing and adjust the aerosol amount and the aerosol composition to the process by taking criteria such as lubricant cutting parame ters roughness of surface and too...

Страница 17: ...described here Table A 4 Failures and their Remedy Problem Possible cause Remedy Air in the capillary line Flood the lubricant lines as described in the chapter First Operation page A 7 and ensure cor...

Страница 18: ...rtain that the pressure has been completely released you can now screw on the inlet with a suitable tool Notice There is a seal ring underneath the screw Use a funnel to fill the container with lubric...

Страница 19: ...eaning If necessary the minimum quantity lubrication system can be cleaned with mild material safe non alkaline no soap cleaning agents For safety reasons we recommend that you dis connect the minimum...

Страница 20: ...standstill times Final Standstill If you want to bring the minimum quantity lubri cation system to a permanent standstill please comply with the legal stipulations for disposal of oil containing compo...

Страница 21: ...LUBRILEAN Basic Minimum quantity Lubrication System for External Lubrication Part B Device description...

Страница 22: ......

Страница 23: ...ducing valve regulates the inner pressure in the lubricant reserve container The higher the inner pressure is set the greater the lubricant amounts transported to the spray noz zle 14 The standard set...

Страница 24: ...LUBRILEAN Basic Design and Function Page B 2 EN 425 417 357 5 340 320 10 0 21 M 1 2 x 1 160 9 4x 213 188 163 238 8 223 180 19 0 158 0 91 5 25 10 3 11 12 4 8 5 11 13 10 10 7 5 8 13 11 1 2 9 6 1 2 9...

Страница 25: ...y lubrication system LUBRILEAN Vario has an NG8 coupling socket for hoses with an inner diameter of 7 8 mm for connection to the compressed air supply Electrical connection The electrical connection i...

Страница 26: ...us for both people and the machine The minimum quantity lubrication system LUBRILEAN Vario is equipped with a bracket with which the minimum quantity lubrication system can be fastened to the machine...

Страница 27: ...ntainer mm H 340 W 140 D 140 Increase of the volume boxed because of pro jecting add on pieces without connections mm H 450 W 250 D 240 with 8 control blocks Empty weight kg 6 Compressed air Maximum p...

Страница 28: ...LUBRILEAN Basic Specifications Page B 6 EN...

Страница 29: ...LUBRILEAN Smart Minimum quantity Lubrication System for External Lubrication Part C Device description...

Страница 30: ......

Страница 31: ...device may be operated only under the specified maximum operating pressure Higher pres sures are dangerous for both people and the machine Lubricant control valve 4 The lubricant control valve regula...

Страница 32: ...LUBRILEAN Smart Design and Function Page C 2 D EN Min min Max max 0 1 4 2 3 56 5 52 5 0 0 17 129 156 M12x1 8 0 3 l 4 8 9 4 9 8 5 7 10 12 11 3 2 1 10 7 6...

Страница 33: ...rsonnel Comply with the notes in this operating manual The LUBRILEAN Smart is screwed firmly to the housing of the processing machine There are screw threads in the cover and base plate of the lubrica...

Страница 34: ...0 7 mm H 160 W 75 D 75 H 230 W 75 D 75 H 330 W 75 D 75 Increase of the volume boxed because of projecting add on pieces without connections 0 3 l filling a mount 0 5 0 7 mm H 225 W 180 D 120 H 295 W 1...

Страница 35: ...Notes EN...

Страница 36: ...Notes EN...

Страница 37: ...Notes EN...

Страница 38: ...Notes EN...

Страница 39: ......

Страница 40: ...April 2009 SKF Lubrication Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www s...

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