background image

L

UBRI

L

EAN

®

 Basic - Design and Function 

 

Page B - 1 

 

EN 

Design and Function 

Figure B - 1 shows the design of the minimum-
quantity lubrication system L

UBRI

L

EAN

®

 Basic. 

 
The principal functioning of the system has 
been previously described in the chapter 
"Functional Description", page A - 3 in the gen-
eral information section of the operating man-
ual. The following sections therefore cover only 
the special features of the minimum-quantity lu-
brication system L

UBRI

L

EAN

®

 Basic. 

 
 

Operating Elements 

Main air valve (2) 

The main air valve separates all subsequent 
units of the aerosol producer from the com-
pressed air supply. No aerosol is produced 
when the main air valve is closed. 
 

The aerosol container and sub-
sequently connected units could 
still be under pressure whenever 
the main air valve is closed. 

 

Solenoid valve (11) 

The solenoid valve switches the spray process 
on and off for the respective control block and 
all other control blocks it actuates, depending 
on the model of the minimum-quantity lubrica-
tion system. 

 
 
 
The solenoid valve is actuated via a 24V DC 
output on the processing machine. In order to 
be able to actuate the valve manually, it is 
equipped with a manual actuation (16). The 
manual actuation is a red screw on the solenoid 
valve. 
 

Pressure reducing valve (5) 

The pressure reducing valve regulates the inner 
pressure in the lubricant reserve container. The 
higher the inner pressure is set, the greater the 
lubricant amounts transported to the spray noz-
zle (14). The standard setting is 1 bar. 
 

The device may be operated only 
under the specified maximum 
operating pressure. Higher pres-
sures are dangerous for both 
people and the machine. 

 

Lubricant control valve (4) 

The lubricant control valve regulates the lubri-
cant amount for the spray nozzle (14). The lu-
bricant control valve is manually actuated with a 
turning knob and is infinitely variable. The mark-
ings (7) on the base of the turning knob help set 
the required lubricant amount. 

 
 
 

Atomizer air valve (3) 

The atomizer air valve regulates the atomizing of 
the air amount required for the lubricant. The 
atomizer air valve is set manually with a slotted 
screw. 
 

Lubricant inlet (7) 

The lubricant inlet is closed with a screw. The 
screw is unscrewed with a suitable tool in order 
to open the inlet. Further notes can be found in 
the chapter "Maintenance" in the general infor-
mation part of the operating manual. 
 

The container must be depres-
surised before filling it with lu-
bricant. 

 

Lubricant outlet (9) 

The lubricant outlet is closed with a screw. The 
screw is unscrewed with a suitable tool in order 
to open the inlet. Further notes can be found in 
the chapter "Maintenance" the general informa-
tion part of the operating manual. 
 

The lubricant reserve container 
must be depressurised before 
draining it of lubricant. 

 

Содержание LUBRILEAN Basic

Страница 1: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Operating Manual Version 03...

Страница 2: ......

Страница 3: ...A 2 LUBRILEAN Basic A 2 LUBRILEAN Smart A 2 Safety Instructions A 2 Functional Description A 3 Principle of minimum quantity lubrication A 3 Aerosol Production A 3 Design and function A 4 Operating El...

Страница 4: ...EC Declaration of Conformity and Manufacture Page 0 2 EN EC Declaration of Confor mity and Manufacture...

Страница 5: ...EC Declaration of Conformity and Manufacture Page 0 3 EN...

Страница 6: ...EC Declaration of Conformity and Manufacture Page 0 4 EN...

Страница 7: ...LUBRILEAN Basic Minimum quantity Lubrication LUBRILEAN Smart System for External Lubrication Part A General Operating Manual...

Страница 8: ......

Страница 9: ...n parts B and C the special features of the LUBRILEAN Basic and LUBRILEAN Smart systems are described Use the table of contents to locate the desired information promptly and successfully This operati...

Страница 10: ...neously and the size of the lubricant reserve container LUBRILEAN Basic Up to 8 lubricating points can be supplied with lubricant simultaneously with the minimum quantity lubrication system LUBRILEAN...

Страница 11: ...ved spare parts and auxiliaries are not allowed Worn out systems must be made inoperable and disposed of properly Functional Description Principle of minimum quantity lubrica tion Minimum quantity lub...

Страница 12: ...container is filled with lu bricant via a lubricant inlet When filling observe the maximum filling level marked on the lubri cant reserve container The current filling level is read with the help of t...

Страница 13: ...location subject to strong oscillations or vibrations The system must not be installed near a source of heat Locations subject to rapidly and strongly changing temperatures are also unsuit able The s...

Страница 14: ...n inner diameter of 8 8 mm for the compressed air con nection Please observe the defaults listed in ta ble A 2 for the compressed air The minimum quantity lubrica tion systems may be operated only wit...

Страница 15: ...valve 5 to approx 1 bar close the atomizer air valve 3 direct the spray nozzles downward into a lu bricant drip pan open the atomizer air valve 3 completely open the lubricant control valve 4 in order...

Страница 16: ...ngle of the spray nozzle Start processing and adjust the aerosol amount and the aerosol composition to the process by taking criteria such as lubricant cutting parame ters roughness of surface and too...

Страница 17: ...described here Table A 4 Failures and their Remedy Problem Possible cause Remedy Air in the capillary line Flood the lubricant lines as described in the chapter First Operation page A 7 and ensure cor...

Страница 18: ...rtain that the pressure has been completely released you can now screw on the inlet with a suitable tool Notice There is a seal ring underneath the screw Use a funnel to fill the container with lubric...

Страница 19: ...eaning If necessary the minimum quantity lubrication system can be cleaned with mild material safe non alkaline no soap cleaning agents For safety reasons we recommend that you dis connect the minimum...

Страница 20: ...standstill times Final Standstill If you want to bring the minimum quantity lubri cation system to a permanent standstill please comply with the legal stipulations for disposal of oil containing compo...

Страница 21: ...LUBRILEAN Basic Minimum quantity Lubrication System for External Lubrication Part B Device description...

Страница 22: ......

Страница 23: ...ducing valve regulates the inner pressure in the lubricant reserve container The higher the inner pressure is set the greater the lubricant amounts transported to the spray noz zle 14 The standard set...

Страница 24: ...LUBRILEAN Basic Design and Function Page B 2 EN 425 417 357 5 340 320 10 0 21 M 1 2 x 1 160 9 4x 213 188 163 238 8 223 180 19 0 158 0 91 5 25 10 3 11 12 4 8 5 11 13 10 10 7 5 8 13 11 1 2 9 6 1 2 9...

Страница 25: ...y lubrication system LUBRILEAN Vario has an NG8 coupling socket for hoses with an inner diameter of 7 8 mm for connection to the compressed air supply Electrical connection The electrical connection i...

Страница 26: ...us for both people and the machine The minimum quantity lubrication system LUBRILEAN Vario is equipped with a bracket with which the minimum quantity lubrication system can be fastened to the machine...

Страница 27: ...ntainer mm H 340 W 140 D 140 Increase of the volume boxed because of pro jecting add on pieces without connections mm H 450 W 250 D 240 with 8 control blocks Empty weight kg 6 Compressed air Maximum p...

Страница 28: ...LUBRILEAN Basic Specifications Page B 6 EN...

Страница 29: ...LUBRILEAN Smart Minimum quantity Lubrication System for External Lubrication Part C Device description...

Страница 30: ......

Страница 31: ...device may be operated only under the specified maximum operating pressure Higher pres sures are dangerous for both people and the machine Lubricant control valve 4 The lubricant control valve regula...

Страница 32: ...LUBRILEAN Smart Design and Function Page C 2 D EN Min min Max max 0 1 4 2 3 56 5 52 5 0 0 17 129 156 M12x1 8 0 3 l 4 8 9 4 9 8 5 7 10 12 11 3 2 1 10 7 6...

Страница 33: ...rsonnel Comply with the notes in this operating manual The LUBRILEAN Smart is screwed firmly to the housing of the processing machine There are screw threads in the cover and base plate of the lubrica...

Страница 34: ...0 7 mm H 160 W 75 D 75 H 230 W 75 D 75 H 330 W 75 D 75 Increase of the volume boxed because of projecting add on pieces without connections 0 3 l filling a mount 0 5 0 7 mm H 225 W 180 D 120 H 295 W 1...

Страница 35: ...Notes EN...

Страница 36: ...Notes EN...

Страница 37: ...Notes EN...

Страница 38: ...Notes EN...

Страница 39: ......

Страница 40: ...April 2009 SKF Lubrication Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www s...

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