Ensuring functional safety
3.4 Commissioning the DRIVE-CLiQ rotary encoder
BA 2331
Operating Instructions, 07/2021, A5E50553480A/RS-AB
21
•
Before commissioning the system, check that it is properly installed and connected.
•
Commission the drive system according to the operating instructions of the converter or
inverter being used.
•
Before starting any work, familiarize yourself with the safety notes and observe the
following checklists.
Complete the checklist shown below before commissioning the rotary encoder.
Table 3- 1
Checklist for commissioning the rotary encoder
FDU.............................................................
Factory serial number, see rating plate geared motor
④
The designated product is designed for installation in a machine. Commissioning is prohibited until it
has been established that the end product conforms with Directive 2006/42/EC.
Measure
Yes
Is the signal yellow Safety Integrated marking on the front cover and SI marking on the rating
plate?
Is the geared motor free of any damage?
Are the BA 2331, BA 2030, BA 2330 operating instructions and all of the other instructions for
the rotary encoder available and have they been carefully read?
Are all of the necessary components of the configured drive line-up available, correctly
dimensioned, installed and connected?
Is the current SINAMICS documentation available when the motor is to be operated on the
SINAMICS S120 drive system?
SINAMICS S120 Commissioning Manual, SINAMICS S120 Getting Started, SINAMICS S120 Drive
Functions Function Manual, SINAMICS S120 Safety Integrated Function Manual
Is the installation altitude below 1000 m above sea level?
Is the ambient temperature maintained between -30 °C and +50 °C?
Is operation under harsh industrial environments completely ruled out, for example the
offshore or chemical industry, and areas with direct exposure to seawater or spraying
seawater?
Was the geared motor correctly installed and aligned to rule out vibration and shock?
Does the motor manifest vibration levels and shocks below those according to EN 60721-3-
3:1995, up to and including Class 3M3?
Is the maximum input speed (motor speed) less than 4500 rpm?
Is the maximum angular acceleration of the motor less than 4000 rad/s
2
?
Has the temperature sensor been connected correctly, and has the temperature sensor been
activated (p600=11), and has the correct sensor been selected (p601=6)?
Have the controllers of the frequency converter or comparable power controlling device been
set so that no resonance effects occur at the geared motor, rotary encoder or torque arm of
the rotary encoder?
Is the brake only used as a holding brake with emergency stop function?
Have qualified personnel connected the rotary encoder to the encoder evaluation unit?
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