Appendix
A.3 Application examples for functional safety (STO / SS1-t)
Power Module PM330
130
Hardware Installation Manual, 12/2018, A5E32844552B AF
A.3.4
Troubleshooting examples
Description of the situation
STO is deactivated at the safety system sensor.
CU signals in the IOP, parameter r0002 = [44] "Switching on inhibited – connect 24 V to
terminal STO (hardware)" -> STO is active in at least one channel of the PM330.
Only troubleshooting examples are described here; for a specific problem, refer to the
operating instructions of the 3SK1 involved, e.g. the significance of LED 1.
3SK1111… safety relay used
Scenario 1:
●
LED 1 DEVICE lights up green
-> power supply and power up are OK
●
LED 2 OUT is OFF
-> the safety circuit is not enabled
Possible causes:
●
Feedback circuit is not closed
–
The feedback circuit wiring is interrupted
–
The incorrect cycle output is being used
–
PM330 fault
●
Fault in the 3SK1 feedback circuit
–
At least 1 switch-off signal path of the PM330 is still active (at least 1 of the two STO
inputs has a high signal), e.g. cross-circuit fault in the 3SK1 enable circuit
●
PM330 fault
–
PM330 power supply missing -> establish the power supply
–
One or two switch-off signal paths of the PM330 is/are defective
–
One or two feedback signal paths of the PM330 is/are defective
●
Fault in the 3SK1 sensor circuit
–
1 channel of the 3SK1 sensor circuit was not opened when activating STO (low signal)
-> restart inhibit
-> repair/replace the sensor
-> or the wiring must be checked
●
Start enable or acknowledgment missing
–
Start enable missing or actuated too long (switch 1 set to MONITORED)
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