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36 

 

6. Maintenance section 

6.1. General information 

 

 

 

 

 

  Attention

 

If a bacterial presence is found on the product 
derived  from  the  processing  carried  out  with 
this  machine  model  it  will  be  necessary  to 
stop  production  immediately  and  contact  the 
manufacturer for the disinfection procedures. 

 
 

 

 

 

 

    Warning

 

Extraordinary  maintenance  on  the  machine  is 
exclusively  carried  out  by  the  technicians 
approved by the manufacturer. 
The  training  course  carried  out  only  gives  the 
client  the  base  instructions  for  ordinary 
maintenance.  The  manufacturer  suggests 
carrying  out  a  full  service  every  two  years  to 
guarantee the safety conditions. 

 

 

 

 

 

          

Note

 

The  maintenance  technician  must  note  on  an 
appropriate  logbook  all  the  interventions 
carried out on the machine. 
This  section  describes  the  ordinary  checking 
and  maintenance  procedures  needed  to 
guarantee  the  correct  functioning  of  the 
machine. 
 

Any  other  intervention  that  may  be  necessary  to 
eliminate  anomalies  or  faults  must  be  expressly 
authorised by the manufacturer. 
For  major  repairs  it  is  recommended  to  turn  to  the 
manufacturer 

whose 

specialised 

personnel, 

possessing the technical expertise acquired from the 
original  manufacturing  in  the  factory,  are  always 
reachable and able to intervene quickly. 
 
For  maintenance  or  replacement  of  commercial 
components  installed  on  the  machine  keep  to  the 
instructions provided directly by the manufacturers. 
Such  instructions  are  normally  attached  to  the 
components  or  obtainable  via  catalogues  or 
manuals provided by the manufacturers. 
 
 

 

 

 

        

Environment

 

The components replaced during maintenance 
operations  must  be  disposed  of  according  to 
the  laws  in  force  concerning  waste  materials. 
If  necessary,  they  can  be  sent  to  the 
manufacturer,  who  will dispose  of  them  in  the 
most appropriate manner. 

 

 

6.2. General safety practice 

 

 

 

 

   Attention

 

Before  starting  a  maintenance  procedure 
disconnect  the  machine  from  the  mains  and 
put in place all the necessary safety measures. 
 

 

 

 

 

  Attention

 

During  maintenance  procedures  place  on  the 
machine, preferably on the control panel but in 
any  case  in  a  clearly  visible  location,  a  sign 
with 

the 

text: 

“MACHINE 

UNDER 

MAINTENANCE, DO NOT SWITCH ON”. 

 
Maintenance  work  must  be  carried  out  by 
specialised  technicians  who  are  trained  in  specific 
sectors, which for this machine are: 

mechanical maintenance technicians; 

electrical maintenance technicians. 

It  is  the  duty  of  the  Safety  Officer  to  ascertain  the 
professionalism 

and 

competence 

of 

the 

maintenance technicians. 
 
 
Before starting a maintenance procedure the safety 
officer must: 
 

1)  Clear  the  working  area  of  extraneous 

materials and people. 

2)  Make  sure  that  the  necessary  tools  are 

conveniently  available  to  the  maintenance 
technician  and  that  they  are  in  good 
condition. 

3)  Make sure  that the  lighting  is sufficient  and 

provide,  if  necessary,  portable  low  voltage 
lights. 

4)  Make sure that the maintenance technician 

is  equipped  with  the  necessary  approved 
personal  protection  equipment  for  the 
specific  operation  (gloves,  safety  glasses, 
shoes, etc.). 

5)  Make sure that the maintenance technician 

has carefully read the instructions contained 
in this manual and has excellent knowledge 
of how the machine works. 

 
 
 
 
 
 
 
At  the  end  of  every  maintenance  intervention  the 
following  procedures  need  to  be  carried  out  before 
restarting the machine: 
 

1)  Carefully  clean  the  floor  in  the  work  area, 

removing  any  residues  that  may  cause 
slippage 

2)  Lock  the  protective  panels  back  into  place, 

Содержание ROASTER CENTOVENTI

Страница 1: ...ROASTER CENTOVENTI manuale d uso e manutenzione...

Страница 2: ......

Страница 3: ...ne This document is an integral part of the ROASTER Centoventi roasting machine with fluidized bed as described in section 1 7 4 of annex I of directive 2006 42 CE The Italian edition of this manual c...

Страница 4: ...imitations 22 2 3 Safety symbols and plaques 23 2 4 Safety and protection devices 23 2 5 Client s safety measures 24 2 6 Personal protection equipment 24 2 7 Residual risks 25 2 8 Applied Directives 2...

Страница 5: ...tion necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machine...

Страница 6: ...6 1 5 EXTERNAL COMPONENTS 1 Exhaust system roasting area 2 Exhaust system of the cooling area 3 Product exit 4 Electrical power supply 1 2 2 3 4...

Страница 7: ...7 EXTERNAL COMPONENTS 1 Filters area 2 Skin collector 3 Side protection 4 Pipe for loading the product 5 Exhaust pipe roasting area 1 2 3 4 5...

Страница 8: ...8 1 6 BACK SIDE OF THE MACHINE WITHOUT THE PROTECTION 1 Exhaust system roasting area 2 Filters 3 Exhaust system of the cooling area 4 Skin collector 1 2 2 3 4...

Страница 9: ...control of the roasting chamber 3 Roasting chamber 4 Control panel 5 Cooling chamber 6 Blower for charging the product 7 Exhaust system roasting area 8 Sensor level 9 Roasting chamber lights 10 Emerg...

Страница 10: ...10 UPPER PART WITHOUT THE PROTECTION 1 Roasting chamber side blower 2 Electrical resistance for the side blower 3 Roasting chamber 1 1 2 2 1 2 3 1 2...

Страница 11: ...ting chamber bottom bloower 2 Electrical resistance bottom blower 3 Connection between the roasting and the cooling chamber 4 Cooling chamber 5 Compressed air supply 6 Manometer 7 Electrical valves gr...

Страница 12: ...12 DETAIL OF LEFT SIDE WITHOUT THE PROTECTION 1 Air temperature probe bottom 2 Electrical resistance 3 Pipe coming from the bottom blower 1 1 2 2 1 1 2 3 1 2...

Страница 13: ...13 DETAIL OF LEFT SIDE WITHOUT THE PROTECTION 1 Pipe to clean the roasting cone 1 1 2...

Страница 14: ...for the cooling chamber 2 Piston for the opening closing of the roasting chamber cone 3 Exit of the finish product 4 Cooling fan 5 Piston for unload the product 6 Exhaust pipe of the cooling chamber 7...

Страница 15: ...15 DETAIL OF UPPER PART WITHOUT THE PROTECTION 1 Heart product temperature probe 2 Air temperature probe side 3 Air compressed blow 1 3 2...

Страница 16: ...ectrical panel door security micro 3 Power board 4 Inverter 5 Heating elements relay 6 Inverter filter 7 General contactor 8 Security protection 9 Transformer 10 220 V Fuse protection 11 Ground connec...

Страница 17: ...an the cone 10 Solenoid pneumatic actions A Opening the roasting cone B Unload product C Air compressed blow 11 Fan cooling electrical panel 12 lights roasting chamber connection 13 Relay Heating resi...

Страница 18: ...ystem vertiflow patent which has a temperature sensor at the heart of the product It is particularly versatile for the roasting of coffee hazelnuts almonds pistachios and any other appropriate product...

Страница 19: ...er installed 22 kW Voltage supply 380V Number of phases 3 Frequency 50Hz or 60Hz Noise 80 dB Protection degree IP65 This data can change according to the contractual installation conditions For correc...

Страница 20: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 21: ...otential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use the machine a...

Страница 22: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 23: ...N IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory reading of the manual positioned on the...

Страница 24: ...ures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate floo...

Страница 25: ...ngerous to the people in the vicinity who are helping with the moving Risks of faults to the circuits of signalling safety protection and emergency stop In the case of a circuit fault the safety and s...

Страница 26: ...ect upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is fragile and must be handled...

Страница 27: ...he rear wheels by lifting the back of the machine Very carefully lower the machine from the platform Note Keep the original packaging it may be necessary to use it if the machine needs to be sent to t...

Страница 28: ...ressed connection In the picture below is shown the position of the air connection plug Attention Make sure the pressure is around 2 bar The air compressed must be disoiled and disidratated air compre...

Страница 29: ...L PANEL The Roaster machine is equipped with a touch screen here there are the display pages 1 Home page Push on the Selmi roasting machines logo to go to the next page 2 Roasting mode page A Normal r...

Страница 30: ...e is the temperature read by the probe 7 Roasting Graphic On the X value there is the temperature and on the Y value there is the time 8 Roasting time 9 Unload final product You can set the time for u...

Страница 31: ...hat the unloading product countdown 10 Temperature it s shown in real time the temperature of the roasting chamber heart 11 Unload final product You can set the time for unload the finish product 12 R...

Страница 32: ...THE MACHINE 1 Be sure to have the air compressed and electricity connected 2 Load the product aspirating it as the images below 3 Be sure to have a bowl under the final product exit on the right side...

Страница 33: ...e also a button function This means that holding the button you go directly to the cooling process This is an emergency skip in case the roasting cycle programmed is too long or wrong KEYBOARD Orange...

Страница 34: ...TED SETTINGS FOR ROASTER PRODUCT FAN AIR TEMP TEMP PROD 1 Light hazelnuts 90 220 240 C 165 C 2 Medium Roasted Hazelnut 90 220 240 C 173 C 3 Dark Hazelnut 90 220 240 C 185 C 4 Skinned Light Almond 90 2...

Страница 35: ...RM COOLING The fridge is absorbing more than the limit set into the parameters ALARM STIRRER Only roaster centosei and centoventi ALARM ASPIRATOR Only roaster centoventi MAINTENANCE CHANGE FILTERS CON...

Страница 36: ...ording to the laws in force concerning waste materials If necessary they can be sent to the manufacturer who will dispose of them in the most appropriate manner 6 2 General safety practice Attention B...

Страница 37: ...ons in section 6 3 Attention Following every maintenance intervention it is the Safety Officer duty to ascertain that the machine is working properly and that all the safety devices are present and fu...

Страница 38: ...of the roasting chamber ATTENTION do this operation when the machine is cold Every Week Clean the roasting chamber from the possible skin that can remain inside Open the big bolt that close the cover...

Страница 39: ...39 ELECTRICAL SCHEDULE...

Страница 40: ...40...

Страница 41: ...41...

Страница 42: ...42...

Страница 43: ...43...

Страница 44: ...44...

Страница 45: ...45...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...General contactor RST120 007 Transformer 220 V 24 V RST120 008 Security protection RST120 009 Inverter RST120 010 Filter inverter RST120 011 220V Fuse protection RST120 012 Electrical panel Cooling f...

Страница 49: ...tor RST120 025 Cooling mixer reducer RST120 026 Electrical resistance for the bottom blower RST120 027 Electrical resistance for the side blower RST120 028 Manometer RST120 029 Electrovalves RST120 03...

Страница 50: ...50 RST120 037 blower flexible pipe RST120 038 Air compressed connection plug RST120 039 Air compressed pipe connections...

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