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    Warning

 

The  clothing  of  whoever  operates  or  carries  out 
maintenance  on  the  machine  must  conform  to 
the  essential  safety  requirements  defined  by 
European  directive  and  the  laws  in  force  in  the 
country in which the machine is installed.

 

 
 

 

 

 

 

  Attention

 

During maintenance operations individuals must 
wear 

adequate 

clothing 

to 

prevent 

the 

occurrence of accidents. 

 
In order to avoid mechanical risks such as snagging or 
dragging, it is prohibited to wear particular objects such 
as  bracelets,  watches,  rings  or  necklaces  during  the 
working cycle and during maintenance operations. 
 

2.7. Residual risks 

The  accurate  risk  analysis  carried  out  by  the 
manufacturer  and  archived  in  the  technical  file  has 
eliminated  most  of  the  residual  risks,  which  are 
nevertheless present during the use of the machine, to 
acceptable levels. 
The manufacturer’s recommendation is to meticulously 
adhere 

to 

the 

instructions, 

procedures 

and 

recommendations contained in this manual. 
 

 

 

 

 

 

   Attention

 

It  is  strictly  prohibited  to  carry  out  any  type  of 
mechanical  or  electrical  modification  so  as  not 
to create added dangers and unforeseen risks. 

 
 

 

 

 

 

  Attention

 

Keep  the  machine  with  the  residual  chocolate 
inside the tank in an adequate environment with 
temperatures ranging from 10 °C to 25 °C. 

 
The residual risks present on the machine are: 
 

Risks during machine transportation

 

It is recommended to fasten the machine, or its  parts, 
at  the  dedicated  locations    and  lift  it  with  appropriate 
means  to  the  minimum  permitted  height,  proceed  at 
low speeds and make sure that the people helping with 
the  moving  are  at  a  safe  distance  from  the  moving 
object. Before moving the machine make sure that the 
passage  is clear and  that  there  are  no  objects  placed 
on  the  machine.  It  is  important  that  the  means  of 
support  and  transportation  is  controlled  by  a  person 
qualified  for  such  a  role,  so  as  to  avoid  unforeseen 
movements which may be dangerous to the people in 
the vicinity who are helping with the moving. 
 

Risks  of  faults  to  the  circuits  of  signalling,  safety, 
protection and emergency stop

 

In  the  case  of  a  circuit  fault,  the  safety  and  signaling 
circuits,  the  anti-injury  protections  and  the  emergency 
stop  can  lose  their  effectiveness,  therefore  it  is  asked 
that their functionality is periodically checked. 

 

Identified residual risks and information plaques

 

The  manufacturer  has  placed  on  the  machine  danger 
and/or  warning  plaques,  based  on  the  residual  risks, 
with pictograms in compliance with the norm pertaining 
to the display of graphic symbols on the machine. 
The  user  should  immediately  replace  these  plaques  if 
they are not clearly legible. 
 

 

 

 

 

 

  Attention

 

It  is  expressly  forbidden  to  remove  the  safety 
and/or warning plaques placed on the machine. 
The manufacturer will not take any responsibility 
on  the  safety  of  the  machines  if  this  is  not 
observed. 

 

Risk to life (electrolocution)

 

Before commencing work on any electrical appliance it 
is  necessary  to  disconnect  the  machine  from  the 
mains.  If  it  were  to  become  necessary  to  work  within 
the  electric  panel  by  bypassing  the  electricity  cut  off 
devices, then the work must be carried out exclusively 
by specialised personnel.

 

 
Risk of spreading fire

 

In case of fire never use jets of water in the vicinity of 
the apparatus. Disconnect all connections to the mains 
and  use  the  appropriate  CO2  extinguishers  located  in 
the building. 

2.8. Applied Directives 

The  following  directives  apply  to  the  machine 
described in this manual: 
 

  2006/42/EC machinery Directive 

  2004/10/EC 

Directive 

for 

electromagnetic 

compatibility 

  2006/95/EC low voltage Directive 

 
And the regulation: 

  1935/2004  EC  regulation  for  materials  in  contact 

with foodstuffs 

2.9. Harmonized technical norms 

The  machine  was  designed  and  tested  to  conform  to 
the  “essential  requirements  to  health  and  safety” 
present  in  attachment  I  of  European  Directive 
2006/42/EC. 
The  norms  used  as  reference  for  the  design,  the 
realization and the testing of the machine are listed in 
the technical file archived by the manufacturer. 

Содержание ROASTER CENTOVENTI

Страница 1: ...ROASTER CENTOVENTI manuale d uso e manutenzione...

Страница 2: ......

Страница 3: ...ne This document is an integral part of the ROASTER Centoventi roasting machine with fluidized bed as described in section 1 7 4 of annex I of directive 2006 42 CE The Italian edition of this manual c...

Страница 4: ...imitations 22 2 3 Safety symbols and plaques 23 2 4 Safety and protection devices 23 2 5 Client s safety measures 24 2 6 Personal protection equipment 24 2 7 Residual risks 25 2 8 Applied Directives 2...

Страница 5: ...tion necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during every phase of the machine...

Страница 6: ...6 1 5 EXTERNAL COMPONENTS 1 Exhaust system roasting area 2 Exhaust system of the cooling area 3 Product exit 4 Electrical power supply 1 2 2 3 4...

Страница 7: ...7 EXTERNAL COMPONENTS 1 Filters area 2 Skin collector 3 Side protection 4 Pipe for loading the product 5 Exhaust pipe roasting area 1 2 3 4 5...

Страница 8: ...8 1 6 BACK SIDE OF THE MACHINE WITHOUT THE PROTECTION 1 Exhaust system roasting area 2 Filters 3 Exhaust system of the cooling area 4 Skin collector 1 2 2 3 4...

Страница 9: ...control of the roasting chamber 3 Roasting chamber 4 Control panel 5 Cooling chamber 6 Blower for charging the product 7 Exhaust system roasting area 8 Sensor level 9 Roasting chamber lights 10 Emerg...

Страница 10: ...10 UPPER PART WITHOUT THE PROTECTION 1 Roasting chamber side blower 2 Electrical resistance for the side blower 3 Roasting chamber 1 1 2 2 1 2 3 1 2...

Страница 11: ...ting chamber bottom bloower 2 Electrical resistance bottom blower 3 Connection between the roasting and the cooling chamber 4 Cooling chamber 5 Compressed air supply 6 Manometer 7 Electrical valves gr...

Страница 12: ...12 DETAIL OF LEFT SIDE WITHOUT THE PROTECTION 1 Air temperature probe bottom 2 Electrical resistance 3 Pipe coming from the bottom blower 1 1 2 2 1 1 2 3 1 2...

Страница 13: ...13 DETAIL OF LEFT SIDE WITHOUT THE PROTECTION 1 Pipe to clean the roasting cone 1 1 2...

Страница 14: ...for the cooling chamber 2 Piston for the opening closing of the roasting chamber cone 3 Exit of the finish product 4 Cooling fan 5 Piston for unload the product 6 Exhaust pipe of the cooling chamber 7...

Страница 15: ...15 DETAIL OF UPPER PART WITHOUT THE PROTECTION 1 Heart product temperature probe 2 Air temperature probe side 3 Air compressed blow 1 3 2...

Страница 16: ...ectrical panel door security micro 3 Power board 4 Inverter 5 Heating elements relay 6 Inverter filter 7 General contactor 8 Security protection 9 Transformer 10 220 V Fuse protection 11 Ground connec...

Страница 17: ...an the cone 10 Solenoid pneumatic actions A Opening the roasting cone B Unload product C Air compressed blow 11 Fan cooling electrical panel 12 lights roasting chamber connection 13 Relay Heating resi...

Страница 18: ...ystem vertiflow patent which has a temperature sensor at the heart of the product It is particularly versatile for the roasting of coffee hazelnuts almonds pistachios and any other appropriate product...

Страница 19: ...er installed 22 kW Voltage supply 380V Number of phases 3 Frequency 50Hz or 60Hz Noise 80 dB Protection degree IP65 This data can change according to the contractual installation conditions For correc...

Страница 20: ...m and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in authorised collection centr...

Страница 21: ...otential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technician is qualified to use the machine a...

Страница 22: ...Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be used in conjunction with com...

Страница 23: ...N IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory reading of the manual positioned on the...

Страница 24: ...ures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics below Adequate floo...

Страница 25: ...ngerous to the people in the vicinity who are helping with the moving Risks of faults to the circuits of signalling safety protection and emergency stop In the case of a circuit fault the safety and s...

Страница 26: ...ect upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is fragile and must be handled...

Страница 27: ...he rear wheels by lifting the back of the machine Very carefully lower the machine from the platform Note Keep the original packaging it may be necessary to use it if the machine needs to be sent to t...

Страница 28: ...ressed connection In the picture below is shown the position of the air connection plug Attention Make sure the pressure is around 2 bar The air compressed must be disoiled and disidratated air compre...

Страница 29: ...L PANEL The Roaster machine is equipped with a touch screen here there are the display pages 1 Home page Push on the Selmi roasting machines logo to go to the next page 2 Roasting mode page A Normal r...

Страница 30: ...e is the temperature read by the probe 7 Roasting Graphic On the X value there is the temperature and on the Y value there is the time 8 Roasting time 9 Unload final product You can set the time for u...

Страница 31: ...hat the unloading product countdown 10 Temperature it s shown in real time the temperature of the roasting chamber heart 11 Unload final product You can set the time for unload the finish product 12 R...

Страница 32: ...THE MACHINE 1 Be sure to have the air compressed and electricity connected 2 Load the product aspirating it as the images below 3 Be sure to have a bowl under the final product exit on the right side...

Страница 33: ...e also a button function This means that holding the button you go directly to the cooling process This is an emergency skip in case the roasting cycle programmed is too long or wrong KEYBOARD Orange...

Страница 34: ...TED SETTINGS FOR ROASTER PRODUCT FAN AIR TEMP TEMP PROD 1 Light hazelnuts 90 220 240 C 165 C 2 Medium Roasted Hazelnut 90 220 240 C 173 C 3 Dark Hazelnut 90 220 240 C 185 C 4 Skinned Light Almond 90 2...

Страница 35: ...RM COOLING The fridge is absorbing more than the limit set into the parameters ALARM STIRRER Only roaster centosei and centoventi ALARM ASPIRATOR Only roaster centoventi MAINTENANCE CHANGE FILTERS CON...

Страница 36: ...ording to the laws in force concerning waste materials If necessary they can be sent to the manufacturer who will dispose of them in the most appropriate manner 6 2 General safety practice Attention B...

Страница 37: ...ons in section 6 3 Attention Following every maintenance intervention it is the Safety Officer duty to ascertain that the machine is working properly and that all the safety devices are present and fu...

Страница 38: ...of the roasting chamber ATTENTION do this operation when the machine is cold Every Week Clean the roasting chamber from the possible skin that can remain inside Open the big bolt that close the cover...

Страница 39: ...39 ELECTRICAL SCHEDULE...

Страница 40: ...40...

Страница 41: ...41...

Страница 42: ...42...

Страница 43: ...43...

Страница 44: ...44...

Страница 45: ...45...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...General contactor RST120 007 Transformer 220 V 24 V RST120 008 Security protection RST120 009 Inverter RST120 010 Filter inverter RST120 011 220V Fuse protection RST120 012 Electrical panel Cooling f...

Страница 49: ...tor RST120 025 Cooling mixer reducer RST120 026 Electrical resistance for the bottom blower RST120 027 Electrical resistance for the side blower RST120 028 Manometer RST120 029 Electrovalves RST120 03...

Страница 50: ...50 RST120 037 blower flexible pipe RST120 038 Air compressed connection plug RST120 039 Air compressed pipe connections...

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