Section 05 ENGINE (4-TEC)
Subsection 02 (INTAKE SYSTEM)
1
F19D0EA
2
1. Intake manifold flange
2. Nipple parallel with manifold flange
NOTE:
If intercooler is hard to push in, a clamp can
be used to press intercooler in.
1
F19D0FA
2
3
1. Clamp
2. Plastic block between nipples
3. Plastic block
Reinstall collar.
The distance between engine block and intercool-
er outlet hose must be 3 - 7 mm (0.12 - 0.27 in) oth-
erwise the hose would scuff on the engine block.
1
R1503motr364A
A
1. Outlet hose distance
A. 3 - 7 mm (0.12 - 0.27 in)
Supercharger
4-TEC Supercharged Engines
CAUTION:
Every time when supercharger shaft
has been removed, both ball bearings have to
be replaced.
CAUTION:
Both ball bearings have to be in-
stalled with cages facing supercharger impeller
side.
Apply enough engine oil on ball bearing. Install ball
bearing on supercharger shaft by using support
plate (P/N 529 035 947) to hold bearing.
CAUTION:
Ensure to position ball bearing
against protrusion of support plate for the in-
stallation. This way, the installation pressure
will be applied to the inner race and will not be
transmitted to the bearing balls which would
otherwise shorten the bearing life.
CAUTION:
To install ball bearings and super-
charger shaft always use a press, never use any
beating force like a hammer.
202
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Содержание 2006 GTI
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