Section 05 ENGINE (4-TEC)
Subsection 04 (REMOVAL AND INSTALLATION)
F00B1XA
CLEANING
Wipe off any spillage in bilge. Clean with the pul-
ley flange cleaner (P/N 413 711 809).
Clean external parts of engine.
INSTALLATION
CAUTION:
Whenever removing engine from
watercraft, engine/jet pump alignment must
be performed at reinstallation.
Installation of engine in watercraft is essentially
the reverse of removal procedures. However pay
particular attention to the following.
Rubber Mount, Shim and Screw
Check tightness and condition of rubber mounts.
If they have been removed, apply Loctite 243
(blue) on screw threads.
Torque screws to
25 N•m (18 lbf•ft).
CAUTION:
Strict adherence to this torque is
important to avoid damaging threads of alu-
minum insert in bilge.
Positive Starter Cable and Grounds
Connect starter cable before lowering engine.
Torque nut of positive starter cable to 7 N•m
(62 lbf•
in
). Apply dielectric grease on nut.
Ensure contact surface is perfectly clean then re-
connect grounds wires/cable to engine.
Engine Support
Do not apply threadlocker to engine support
screws and do not torque yet.
Engine/Jet Pump Alignment
Alignment is necessary to eliminate possible vi-
bration and/or damage to components. Check
alignment of engine using the following alignment
tools.
Support plate kit (P/N 529 035 506) and plate
(P/N 529 035 507).
F19J09A
1
2
1. Plate
2. Support
Alignment shaft (P/N 295 000 141).
F00B0GA
1
1. Alignment shaft
Engine alignment adapter (P/N 529 035 719).
1
F18D16A
1. Engine alignment adapter
smr2004-Complete Line Up
221
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Содержание 2006 GTI
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