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Samson TROVIS 6495-2, Монтаж и эксплуатация

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EB 6495-2 EN 

 1-1

Safety instructions and measures

1  Safety instructions and measures

Intended use

The TROVIS

 6495-2 Industrial Controller is a digital controller to automate the industrial and 

process plants. The controller is suitable for controlling continuous, on/off or pulsing final 
control elements.
The controller is designed to operate under exactly defined conditions. Therefore, operators 
must ensure that the controller is only used in operating conditions that meet the specifica-
tions used for sizing the controller at the ordering stage. In case operators intend to use the 
controllers in applications or conditions other than those specified, contact 

SAMSON

.

SAMSON

 does not assume any liability for damage resulting from the failure to use the de-

vice for its intended purpose or for damage caused by external forces or any other external 
factors.

 

Î

Refer to the technical data for limits and fields of application as well as possible uses. See 
the 'Design and principle of operation' section.

Reasonably foreseeable misuse

The controller is not suitable for the following applications:

 

−

Use outside the limits defined during sizing and by the technical data

Furthermore, the following activities do not comply with the intended use:

 

−

Use of non-original spare parts

 

−

Performing service and repair work not described

Qualifications of operating personnel

The controller must be mounted, started up, serviced and repaired by fully trained and quali-
fied personnel only; the accepted industry codes and practices must be observed. According 
to these mounting and operating instructions, trained personnel refers to individuals who are 
able to judge the work they are assigned to and recognize possible hazards due to their spe-
cialized training, their knowledge and experience as well as their knowledge of the applica-
ble standards.

Содержание TROVIS 6495-2

Страница 1: ...Translation of original instructions EB 6495 2 EN Firmware version 1 11 to 1 21 Edition September 2022 TROVIS 6495 2 Industrial Controller...

Страница 2: ...ist you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual produc...

Страница 3: ...controller 4 1 4 4 Lifting the industrial controller 4 1 4 5 Storing the industrial controller 4 2 5 Installation 5 1 5 1 Installation conditions 5 1 5 2 Preparation for installation 5 1 5 3 Mounting...

Страница 4: ...8 10 8 3 3 Switching over internal external set point 8 11 8 3 4 Switching over and changing internal set points 8 12 8 4 Locking the controller 8 14 8 4 1 Locking the operating level 8 14 8 4 2 Lock...

Страница 5: ...6495 2 EN 15 Certificates 15 1 16 Annex A configuration guide 16 1 16 1 Abbreviations 16 1 16 2 Configuration list Functions and parameters 16 2 17 Annex B 17 1 17 1 Accessories 17 1 17 2 After sales...

Страница 6: ...EB 6495 2 EN...

Страница 7: ...xternal forces or any other external factors Refer to the technical data for limits and fields of application as well as possible uses See the Design and principle of operation section Reasonably fore...

Страница 8: ...e or by moving parts by taking appropriate precautions Plant operators and operat ing personnel must observe all hazard statements warning and caution notes in the refer enced documents Responsibiliti...

Страница 9: ...onfiguration Manual u KH 6495 2 These instructions EB 6495 2 describe the installation electrical wiring and operation of the controller In addition EB 6495 2 includes a list of all configuration sett...

Страница 10: ...s of water Malfunction due to a configuration that does not meet the requirements of the application The controller is configured for specific applications by setting configuration items and parameter...

Страница 11: ...ing see Fig 2 1 No nameplate is used SAMSON TROVIS 6495 2 Made in Germany 1 6 5 4 10 9 8 7 2 3 11 Fig 2 1 Information on the housing 1 Supply voltage 2 Analog inputs AI 1 to 4 3 Digital inputs DI 1 to...

Страница 12: ...tor to ensure that data is not lost after a power voltage failure 1 11 068 1 11 070 06 2012 In firmware version 1 11 070 the communication parameters Station number Transmission rate Parity and Stop b...

Страница 13: ...and higher It can only be read in firmware version 1 11 and lower Section D Communication data point list Manual automatic internal external set point open close cascade can be written and read in fi...

Страница 14: ...splay Changing the configuration of the input signal source in the I x 1 configuration item does not cause the measuring range to be reset any more in firmware version 1 21 and higher 1 21 027 1 21 03...

Страница 15: ...ower supply fails The two internal controllers can be operated directly without switching The plain text display in English German and French facilitates configuration and parame terization Note Contr...

Страница 16: ...et point switchover constant output val ue reversal of operating action output tracking DDC backup ramps etc The following functions that have been de fined over the C Controller O Output and A Genera...

Страница 17: ...ftware over an in frared interface by default integrated into the controller and an infrared adapter order no 8864 0900 connected to a computer see the Operation section Communication interface Option...

Страница 18: ...IR Interface AO1 mA V AO2 mA V AO3 mA V DO1 ON OFF DO2 DO3 DO4 DO5 DO7 DO6 TROVIS 6495 2 1 2 Analog outputs Limit alarms Digital outputs transistors Status messages Fault alarm Supply output Supply v...

Страница 19: ...AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 Pt 100 Pt 1000 mA V...

Страница 20: ...O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 1 K11 SPR Pt 100 Pt 1000 mA V Pt 100 Pt 1000 mA V R Pt 100 Pt 1000 mA V...

Страница 21: ...2 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 K22 K23 K24 K12 K13 K14 PV K22 DV K23 TR K24 PV K12 DV K13 TR K14 K11 TR C 1 1 1 C 2 1 3 4 Re PV DV TR C 2 1 3 4 1 K11 SPR K11 PVR Pt 100 Pt 1000 m...

Страница 22: ...AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1...

Страница 23: ...1 3 PID C 3 1 1 C 3 1 3 Y 2 Y C 2 1 1 SP1 2 3 4 C 2 1 1 SP1 2 3 4 MAX AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 5...

Страница 24: ...3 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99 42 43 52 53 45 46 55 56 O 1 1 O 2 1 O 3 1 O 5 1 O 4 1 I 1 1 11 12 13 AI1 I 2 1 15 16 17 AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 Pt 100 Pt 1000 m...

Страница 25: ...1 I 1 1 11 12 13 AI1 I 2 1 15 16 17 AI2 I 3 1 19 20 21 AI3 I 4 1 23 24 25 AI4 AO1 AO2 AO3 SO1 SO2 mA V O 3 3 O 3 2 O 4 3 O 4 2 O 5 3 O 5 2 31 32 33 O 1 3 O 1 2 mA V mA V O 2 3 O 2 2 35 36 37 97 98 99...

Страница 26: ...ding to DIN EN 60751 Nominal signal range 50 to 300 C 58 to 572 F Connection Three wire connection resistance of each line 15 two wire circuit Resolution 0 02 K 0 006 relating to nominal signal range...

Страница 27: ...ure in fluence 0 1 10 K for zero and span based on 20 C Resolution 0 03 relating to nominal signal range Static destruction limit 30 V 7 digital outputs Relays 4 relays with floating closing contact N...

Страница 28: ...ansmission rate format SSP 9600 bit s 8 Bit no parity bit 1 stop bit Modbus 300 to 115200 bit s 8 bit parity bit adjustable 1 2 stop bits Type of transmission RS 485 Asynchronous half duplex four wire...

Страница 29: ...5 m s acceleration Random and guidance vibration according to IEC 60068 2 64 1 0 m s 10 to 200 Hz 0 3 m s 200 to 2000 Hz Shocks according to IEC 60068 2 27 Acceleration 100 m s duration 11 ms Electric...

Страница 30: ...3 16 EB 6495 2 EN Design and principle of operation 3 3 Dimensions 96 3 78 96 3 78 150 5 90 156 6 14 91 2 3 59 Fig 3 2 Dimensions in mm inch...

Страница 31: ...Fig 4 1 3 Dispose and recycle the packaging in ac cordance with the local regulations 1x TROVIS 6495 2 Industrial Controller 1x Accessories 1x Seal 1x 14 pole screw terminal 1x 15 pole screw terminal...

Страница 32: ...uring long storage periods Storage instructions Protect the industrial controller against external influences e g impact Protect the industrial controller against moisture and dirt In damp spaces pre...

Страница 33: ...er is not damaged Proceed as follows Lay out the necessary material and tools to have them ready during installation work 5 3 Mounting the industrial controller The TROVIS 6495 2 Industrial Controller...

Страница 34: ...Dimensions in mm inch 5 4 Installing the interface board For operation of the controller with one of the two interface boards The interface board is fitted at the back of the controller 1 Switch off t...

Страница 35: ...immunity observe a minimum distance of 10 cm between the power line and the measuring input line To avoid measurement errors or other disturbances use shielded cables for the analog and binary signal...

Страница 36: ...ller termi nals Take into account that the lead resis tance may reach several ohms over long dis tances causing the measured value to be considerably distorted This measured value can be balanced out...

Страница 37: ...6 15 21 20 19 25 24 23 90 89 100 0 100 0 Terminal block 1 DIP switches Current Current Two wire transmitter Voltage Resistance thermometer Potentiometers Three wire Two wire Three wire Two wire Supply...

Страница 38: ...controller Digital input externally powered Supply output 21 V DC max 90 mA Analog output AO1 Analog output AO2 Analog output AO3 Digital input DI1 GND Digital input DI2 Digital input DI3 GND Digital...

Страница 39: ...24 V AC DC 20 30 V L L N N L L N 43 42 53 52 46 45 56 55 L L N L Terminal block 5 Switching output SO1 Digital output DO1 Switching output SO1 Digital output DO2 Switching output SO2 Digital output DO...

Страница 40: ...nputs Internal supply Digital inputs External supply Interface Analog outputs Digital outputs relay for three step on off limit alarms Digital outputs transistor for fault and status alarms Transmitte...

Страница 41: ...on 6 Operation 6 1 Device overview Display Key panel with operator keys Infrared interface DIP switches at the side of the housing DIP switches Fig 6 1 Display and operating controls the controller is...

Страница 42: ...N Operation 2 1 25 0 7 m 1 Infrared adapter 2 COM port RS 232 D sub 9 pin for computer or USB to RS 232 adapter 3 Fixture for infrared adapter 4 USB to RS232 adapter 2 1 3 4 Fig 6 2 Connecting the inf...

Страница 43: ...e The infrared interface is used to exchange data between the controller and the TRO VIS VIEW software see the Operation sec tion DIP switches See Fig 6 1 The DIP switches are used to initially select...

Страница 44: ...e version can be viewed in the info menu Operating menu See the Operation section Settings can be made to the control parame ters and set point under two menu items in the operating menu Configuration...

Страница 45: ...through menu and information Browse through menu Change set point and control parameters Browse through menus submenus configuration items and parameters Set configuration items and parameters Enter k...

Страница 46: ...6 6 EB 6495 2 EN...

Страница 47: ...n items and parameters Annex A contains an over view of all possible settings that can be made The Configuration Manual u KH 6495 2 contains detailed descriptions on individual configuration items as...

Страница 48: ...tches AI1 AI2 AI3 AI4 mA V Pt 100 Pt 1000 mA V Pt 100 Pt 1000 Potentiometer mA V Pt 100 Pt 1000 mA V Pt 100 Pt 1000 Before an analog input can be configured the DIP switches must be set correspondingl...

Страница 49: ...ecremental set point change C 2 2 5 Set point increase decrease by constant C 2 2 6 Start set point ramp C 2 3 1 Hold set point ramp C 2 3 2 Invert error signal C 3 1 3 Control mode selection P D PI D...

Страница 50: ...riables set points control functions restart condition controller display and key locking See details in Annex A 2C Controller 2 O Output This menu contains the configuration of analog outputs AO1 to...

Страница 51: ...is configured by setting the configuration items and associated parame ters Each configuration item has its own code which gives information on its position in the configuration menu Example The Inpu...

Страница 52: ...you want to set is not in the M Control mode menu select the menu required I Input C Controller 1 2 O Output D Communication A General settings 1x Enter menu The first submenu is highlighted If the co...

Страница 53: ...oth parameters are assigned to the I 1 1 configuration item The following position in the configura tion menu can be found using the code of the configuration item I Menu I Input I 1 1 Analog input AI...

Страница 54: ...t AI1 MIN Lower range value parameter The lower range value is already set to 0 C and does not need to be changed 1x Select AI1 MAX Upper range val ue parameter 1x Activate AI1 MAX Upper range value p...

Страница 55: ...s Select signal Select type of representation Row 1 C 5 1 1 4 Row 2 C 5 2 1 2 Row 3 C 5 3 1 3 Row 4 C 5 4 1 41 C 5 5 1 6 Row 5 C 5 6 1 41 C 5 7 1 6 Example Based on the default setting 1x fixed set po...

Страница 56: ...tly active setting is highlight ed Off 2x Change setting to 1C 5 6 2 Output AO1 1x Confirm setting Configure row representation 1x Select 1C 5 7 Row 5 representa tion configuration item The currently...

Страница 57: ...displays of both controllers The following table shows the settings neces sary to set up the additional display see An nex A for details Select variable Select type of representation Hide row Row 1 C...

Страница 58: ...figuration item The currently active setting is highlight ed Off 1x Change setting to O 2 1 1 Controller 1 output Y 1x Confirm setting Set up additional display 2x Exit O Output menu 1x Select 1C Cont...

Страница 59: ...enta tion configuration item The currently active setting is displayed 1C 5 7 1 Numerical 1x Activate 1C 6 8 Row 4 represen tation configuration item The currently active setting is highlight ed Numer...

Страница 60: ...splayed together with its cur rent setting A 2 1 1 Controller 1 1x Select A 2 2 Right display submenu The currently active setting is displayed Right display Off 1x Activate A 2 2 Right display sub me...

Страница 61: ...ade control setting M 1 3 the left display is assigned to the slave controller and the right display is assigned to the master controller The displays are to be switched so that the master controller...

Страница 62: ...tive setting is highlight ed Controller 1 1x Setting in A 2 1 0 Off 1x Confirm setting Configure right display 1x Select A 2 2 Right display configu ration item 1x Activate A 2 2 Right display config...

Страница 63: ...nd in the Data Sheet u T 6661 7 3 User calibration The analog inputs and outputs are factory calibrated A system related user calibration can compensate for long lines small wire cross sections or tol...

Страница 64: ...og output and signal type Example A 20 5 1 for Analog output AO1 and mA signal see Annex A 2 Set the output signal using the cursor keys and to the initial value If the output value is within the rang...

Страница 65: ...ity Row 5 Unassigned Table 8 1 Overview Default reading on display in the operating level for various control modes Control mode Operating level default reading M 1 1 1x Fixed set point follow up cont...

Страница 66: ...nd the keys on the right are used to operate the control ler on the right display The following actions can be performed in the operating level Adjust set point See section 8 1 1 Switching over to man...

Страница 67: ...d closed by press ing the manual automatic key of the mas ter controller 2 Note In the following example the master control ler 2 is shown on the right display default As a result the manual automatic...

Страница 68: ...cape key to return Both the keys on the left and right in the key panel can be used for the info menu Example A control mode with one controller is configured An error message does not ex ist in the c...

Страница 69: ...DO5 7 Last events Event 1 x Event x x Diagnostics Diagnosis 1 operating time Diagnosis 2 device temperature Diagnosis 3 cycle times Diagnosis 4 system internal events Diagnosis 5 system internal event...

Страница 70: ...and digital outputs If the input output is assigned to both controllers both controller numbers 1 2 are indicated Additional readings apply to the digital inputs separate or combined with the control...

Страница 71: ...to guarantee the measuring accuracy of the analog inputs The measuring error at the analog inputs increases the more the ambient temperature deviates from 20 C see the Design and principle of operatio...

Страница 72: ...r key to enter the operating menu Use the cursor keys to browse through the menu Press the enter key to select a menu item Both the keys on the left and right in the key panel can be used for the oper...

Страница 73: ...Contr 2 TN reset time TV derivative action time Y0 operating point TV K der action gain TV K1 1 P PWM duty cycle SO1 P 1 P PWM duty cycle SO1 P 2 P PWM duty cycle SO2 P 2 P PWM duty cycle SO2 P Set po...

Страница 74: ...e width modulation PWM the cor responding duty cycles SO1 P SO1 P SO2 P SO2 P can be changed Example The reset time TN for Controller 1 is to be changed to 100 s Enter the operating menu see sec tion...

Страница 75: ...configured the set point SP is equal to SPE The switchover to an internal set point SPI is performed in the operating menu The controller is currently in the operating level Enter the operating menu s...

Страница 76: ...e set points SP1 SP2 SP3 or SP4 can be assigned to the internal set points SPI depending on the configuration Required configuration for determining the set point SP1 C 2 1 1 1 2 3 4 SP2 C 2 1 1 2 3 4...

Страница 77: ...ent internal set point is high lighted SP1 1x Set the internal set point SPI SP2 1x Confirm setting SP2 is now the active set point Change set points SP1 and SP2 1x Select the set point SP1 The set po...

Страница 78: ...ent the locking of the controller Locking the operating level See section 8 4 1 Locking all keys over a digital input See section 8 4 2 Activating key number operation See section 8 4 3 8 4 1 Locking...

Страница 79: ...ting to 1C 7 3 1 On 1x Confirm setting 4x Return to the operating level Set point adjustment is locked in auto matic mode in the operating level The operating menu Controller 1 is not af fected by the...

Страница 80: ...l The operator keys are locked when the digital input DI2 is active Settings cannot be changed 8 4 3 Activating key number operation When key number operation is activated control parameter settings i...

Страница 81: ...menu The A 1 Language Sprache sub menu is highlighted 3x Select A 4 Key number submenu 1x Enter A 4 Key number submenu The A 4 1 Key number operation configuration item is displayed togeth er with th...

Страница 82: ...ecommend removing it from the mounting and operating instructions or IP 6495 2 and kept in a safe place 8 5 Data transmission Data are transferred between the controller and the TROVIS VIEW software u...

Страница 83: ...the TROVIS VIEW software It can be ac cessed from the front of the controller It is lo cated above the SAMSON logo see Fig 6 1 Further information on configuration and op eration using the TROVIS VIEW...

Страница 84: ...A USB cable see the Operation section is used for data transmission between the USB interface and the USB port of the computer A connecting cable RJ 12 D sub 9 pin see the Operation section is used fo...

Страница 85: ...a configuration parameters in its non volatile memory The memory pen can be loaded with data configured in TROVIS VIEW and the settings transferred to one or several controllers of the same type and v...

Страница 86: ...lect option 6495 Memory pen Data are upload ed from the controller to the memory pen Memory pen 6495 Data are down loaded from the memory pen to the con troller 3 Confirm setting Data transmission sta...

Страница 87: ...of the RS 485 connectors corresponds to the naming used by various RS 485 chip manufacturers Although this naming is in widespread use it is in conflict with the naming used in the interface stan dard...

Страница 88: ...6 Connecting cable RJ 12 D sub 9 pin RS 232 7 Memory pen 64 RJ 12 connector only with RS 232 USB interface board 8 Modular adapter RJ 12 D sub 9 pin RS 232 9 COM port RS 232 on computer 10 USB port o...

Страница 89: ...than 32 participants are connected to the bus We recommend not to connect more than three repeaters in series As a result lines of 4800 m can be achieved Ten of such lines can be connected in paralle...

Страница 90: ...8 26 EB 6495 2 EN...

Страница 91: ...tasks must be allowed to perform corrective action 9 1 Troubleshooting The fault alarm icon is displayed and the digital output DO7 is activated when a fault alarm has been registered Possible source...

Страница 92: ...tion AI1 2 3 4 below range The input signal is 5 below the lower value of the nominal sig nal range Check input signal setting Check the sensor lead for sensor wire breakage or for a short circuit Che...

Страница 93: ...tting AI1 2 3 4 TOUT pa rameter in I 1 2 3 4 1 configuration item Check interface see the Operation section Communication failure C1 2 SPC timeout No write access given within the timeout for the sign...

Страница 94: ...9 4 EB 6495 2 EN...

Страница 95: ...sting Inspection and testing Action to be taken in the event of a negative result Check the markings labels and nameplates on the industrial controller for their readability and completeness Immediate...

Страница 96: ...10 2 EB 6495 2 EN...

Страница 97: ...ing wiring performing any work on the industrial controller or opening the controller disconnect the supply voltage and protect it against un intentional reconnection Only use power interruption devic...

Страница 98: ...11 2 EB 6495 2 EN...

Страница 99: ...ction is only to be performed by personnel appropriately qualified to carry out such tasks 1 Pull off terminal strips 2 Unscrew the threaded rods of the mount ing clamps using a screwdriver 3 Remove t...

Страница 100: ...12 2 EB 6495 2 EN...

Страница 101: ...nd repair work 13 1 Returning devices to SAMSON Defective industrial controllers can be re turned to SAMSON for repair Proceed as follows to return devices to SAMSON 1 Put the industrial controller ou...

Страница 102: ...13 2 EB 6495 2 EN...

Страница 103: ...on al refuse regulations Do not dispose of components lubricants and hazardous substances together with your other household waste We can provide you with a recycling passport according to PAS 1049 on...

Страница 104: ...14 2 EB 6495 2...

Страница 105: ...ncluded on the next pages EU declaration of conformity TR CU certificate The certificates shown were up to date at the time of publishing The latest certificates can be found on our website u www sams...

Страница 106: ...t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with est conforme la l gislation d harmonisa...

Страница 107: ...EB 6495 2 15 3 Certificates TR CU certificate...

Страница 108: ...15 4 EB 6495 2 Certificates...

Страница 109: ...EB 6495 2 15 5 Certificates...

Страница 110: ...15 6 EB 6495 2...

Страница 111: ...at comparator PVR Process Variable Ratio PWM Pulse width modulation SO Switching output SP Set point SP1 4 Set point 1 4 SPI Internal set point SP0 Set point at comparator SPC Set point via interface...

Страница 112: ...oller to be reset to its default settings Default setting Setting M 1 Control mode M 1 1 1 1 1x Fixed set point follow up control 2 Ratio control 3 Cascade control 4 Override control 5 2x Fixed set po...

Страница 113: ...not with I 1 1 6 7 10 ft h Flow rate not with I 1 1 6 7 11 kg h Mass flow not with I 1 1 6 7 12 t h Mass flow not with I 1 1 6 7 13 lb h Mass flow not with I 1 1 6 7 14 not with I 1 1 6 7 15 mFS Filli...

Страница 114: ...I 1 6 3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 1 6 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 1 6 5 10 0 110 0 0 0 I 1 7 Manual mode Controller 2 upon signal failure M 1 5 6...

Страница 115: ...switches on left Pt 100 Pt 1000 potentiometer AI2 MIN Lower measuring range value 999 0 9999 0 0 0 AI2 MAX Upper measuring range value 999 0 9999 0 100 0 AI2 K1 Initial value I 2 1 5 Default value I...

Страница 116: ...2 5 0 I 2 6 0 0 Off 1 Constant output value at AO1 O 1 1 1 2 Constant output value at AO2 O 2 1 1 3 Constant output value at AO3 O 3 1 1 4 Constant output value at AO1 O 4 1 1 5 Constant output value...

Страница 117: ...V both DIP switches on right mA V 5 Via interface 6 Pt 100 both DIP switches on left Pt 100 Pt 1000 7 Pt 1000 both DIP switches on left Pt 100 Pt 1000 AI3 MIN Lower measuring range value 999 0 9999 0...

Страница 118: ...n 2 On with default value AI3 K1 Default value I 3 5 2 Initial value I 3 1 5 999 0 9999 0 0 0 AI3 TOUT Timeout interface I 3 1 5 I 3 5 0 1 99999 s 60 s I 3 6 Manual mode Controller 1 upon signal failu...

Страница 119: ...3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 3 7 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 3 7 5 10 0 110 0 0 0 I 4 Analog input AI4 Default setting Setting I 4 1 Input signal I...

Страница 120: ...s flow not with I 4 1 6 7 12 t h Mass flow not with I 4 1 6 7 13 lb h Mass flow not with I 4 1 6 7 14 not with I 4 1 6 7 15 mFS Filling level not with I 4 1 6 7 16 mmFS Filling level not with I 4 1 6...

Страница 121: ...output value at SO1 I 4 6 4 10 0 110 0 0 0 SO2 K1 Constant output value at SO2 I 4 6 5 10 0 110 0 0 0 I 4 7 Manual mode Controller 2 upon signal failure M 1 5 6 I 4 5 0 I 4 7 0 0 Off 1 Constant outpu...

Страница 122: ...0 0 Off 1 On C Controller Controller 2 can only be selected with M 1 3 4 5 6 C 1 Input variables Con troller C 1 1 Input variable PV Default setting Setting 1 2 C 1 1 1 Assign source C 1 1 1 1 1 2 0 O...

Страница 123: ...O3 Output value 3 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV I4 Input value 4 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV O4 Output value 4 C 1 1 4 1 999 0 9999 0 0 0 1 2 PV I5 Input value 5 C 1 1 4 1 999 0 9999 0 0 0...

Страница 124: ...C 1 2 3 Root extraction C 1 2 1 0 C 1 2 3 0 1 2 0 Off 1 2 1 On C 1 2 4 Function generation C 1 2 1 0 C 1 2 4 0 1 2 0 Off 1 2 1 On 1 2 SPE MIN Lower range value output func tion generation C 1 2 4 1 99...

Страница 125: ...2 5 0 1 2 0 Off 1 2 1 C Temperature 1 2 2 F Temperature 1 2 3 K Temperature 1 2 4 bar Pressure 1 2 5 mbar Pressure 1 2 6 psi Pressure 1 2 7 kPa Pressure 1 2 8 m h Flow rate 1 2 9 l h Flow rate 1 2 10...

Страница 126: ...Input value 2 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV O2 Output value 2 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV I3 Input value 3 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV O3 Output value 3 C 1 3 4 1 999 0 9999 0 0 0 1 2...

Страница 127: ...Setting 1 2 C 1 4 1 Assign source C 1 4 1 0 1 2 0 Off 1 2 1 Analog input AI1 1 2 2 Analog input AI2 1 2 3 Analog input AI3 1 2 4 Analog input AI4 C 1 4 2 Filter C 1 4 1 0 C 1 4 2 0 1 2 0 Off 1 2 1 On...

Страница 128: ...0 0 1 2 TR I6 Input value 6 C 1 4 4 1 999 0 9999 0 0 0 1 2 TR O6 Output value 6 C 1 4 4 1 999 0 9999 0 0 0 1 2 TR I7 Input value 7 C 1 4 4 1 999 0 9999 0 100 0 1 2 TR O7 Output value 7 C 1 4 4 1 999 0...

Страница 129: ...rnal set points C 2 1 1 1 1 2 1 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 SP1 Set point 999 0 9999 0 0 0 1 M 1 2 6 0 0 9999 0 1 2 SP1 MIN Lower adjustment limit 999 0 9999 0 0 0 1 M 1 2 6 0 0 9999 0 1 2 SP1 MAX U...

Страница 130: ...only with M 1 3 Controller 2 1 SPC K1 Initial value C 2 1 2 2 999 0 9999 0 0 0 Default value C 2 1 6 2 C 2 1 3 Ratio formula M 1 2 6 C 2 1 3 1 1 1 PV DV K11 1 2 PV PV DV K13 K11 1 3 PV DV K13 PV K11...

Страница 131: ...13 lb h Mass flow 1 2 14 1 2 15 mFS Filling level 1 2 16 mmFS Filling level 1 2 17 inH2O Filling level inch water column 1 2 18 rF Relative humidity 1 2 19 kg m Density 1 2 20 pH pH C 2 1 6 Signal mo...

Страница 132: ...4 1 2 38 39 O 5 1 2 38 39 1 2 AO1 K1 Constant output value at AO1 C 2 1 7 1 10 0 110 0 0 0 1 2 AO2 K1 Constant output value at AO2 C 2 1 7 2 10 0 110 0 0 0 1 2 AO3 K1 Constant output value at AO3 C 2...

Страница 133: ...input DI2 1 3 With digital input DI3 1 4 With digital input DI4 C 2 2 4 Tracking SPI to SPE SPC C 2 1 2 0 C 2 2 4 0 1 2 0 Off 1 2 1 On C 2 2 5 Incremental decremental set point change M 1 3 C 2 2 5 0...

Страница 134: ...me base C 2 3 1 0 s min h s 1 2 SP ST Initial set point C 2 3 1 5 6 7 8 999 0 9999 0 0 0 1 2 SP RH Hold set point ramp at devia tion band C 2 3 1 0 0 1 1000 0 1000 0 Firmware version 1 11 and lower 0...

Страница 135: ...1 0 0 100 0 0 0 1 SPM O2 Output value 2 C 2 4 3 1 999 0 9999 0 0 0 1 SPM I3 Input value 3 C 2 4 3 1 0 0 100 0 0 0 1 SPM O3 Output value 3 C 2 4 3 1 999 0 9999 0 0 0 1 SPM I4 Input value 4 C 2 4 3 1 0...

Страница 136: ...t C 3 1 2 1 0 0 120 0 100 0 C 3 1 3 Error C 3 1 3 1 1 2 1 Not inverted 1 2 2 Inverted 1 2 3 Inverted via DI1 1 2 4 Inverted via DI2 1 2 5 Inverted via DI3 1 2 6 Inverted via DI4 1 2 E TZ Dead band 0 0...

Страница 137: ...99 0 0 00 1 2 FKP O2 Output value 2 C 3 1 6 0 0 01 100 0 1 00 1 2 FKP I3 Input value 3 C 3 1 6 0 999 0 9999 0 0 00 1 2 FKP O3 Output value 3 C 3 1 6 0 0 01 100 0 1 00 1 2 FKP I4 Input value 4 C 3 1 6...

Страница 138: ...1 7 0 0 01 100 0 1 00 C 3 1 8 Set operating point by set point C 3 1 8 0 1 2 0 Off 1 2 1 On 1 2 OP I1 Input value 1 C 3 1 6 1 999 0 9999 0 0 0 1 2 OP O1 Output value 1 C 3 1 6 1 10 0 110 0 0 0 1 2 OP...

Страница 139: ...0 1 110 0 5 0 1 OC K2 Limiting band override control ler 0 1 110 0 5 0 Con troller C 3 2 Feedforward control Default setting Setting 1 2 C 3 2 1 Link input variable SPE C3 2 1 0 1 2 0 Off 1 2 1 To in...

Страница 140: ...R K5 K6 K7 K8 M 1 2 6 Controller 1 without DV 9999 0 9999 0 0 0 C 3 2 5 Transfer function for disturbance variables C 3 2 3 0 C 3 2 5 1 1 2 1 P behavior 1 2 2 D behavior 1 1 2 3 D behavior 2 1 2 4 D b...

Страница 141: ...3 4 C 1 3 1 1 2 3 4 1 2 13 PV DV 2 C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 14 Min PV DV C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 15 Max PV DV C 1 1 1 1 2 3 4 C 1 3 1 1 2 3 4 1 2 16 PV SPE DV 3 C 1 1 1 1 2 3 4...

Страница 142: ...9 Arithmetic operation output YPID C 3 2 3 3 C 3 2 9 0 1 2 0 Off 1 2 1 YPID B 1 2 2 YPID B 1 2 3 YPID B 1 2 4 YPID B Con troller C 3 3 Additional control functions Default setting Setting 1 2 C 3 3 1...

Страница 143: ...igital input DI3 1 2 4 With digital input DI4 1 2 K9 Constant to increase decrease actual value 999 0 9999 0 0 0 C 3 3 7 Limit output in manual mode M 1 3 4 Controller 1 only C 3 3 7 1 1 2 0 Off 1 2 1...

Страница 144: ...1 2 38 39 1 2 12 Auto confirm AO2 AO2 K1 O 2 1 1 2 38 39 1 2 13 Auto confirm AO3 AO3 K1 O 3 1 1 2 38 39 1 2 14 Auto confirm SO1 SO1 K1 O 4 1 1 2 38 39 1 2 15 Auto confirm SO2 SO2 K1 O 5 1 1 2 38 39 1...

Страница 145: ...ore filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6 1 2 15 Input SPE before filter C 1 2 1 0 1 2 16 I...

Страница 146: ...1 2 5 Switching signal 1 2 6 Digital signal C 5 6 Row 5 C 5 6 0 1 2 0 Off 1 2 1 Output according to priority 1 2 2 Output AO1 O 1 1 0 1 2 3 Output AO2 O 2 1 0 1 2 4 Output AO3 O 3 1 0 1 2 5 Output SO...

Страница 147: ...oint SPC C 2 1 2 2 1 2 33 Set point SP 1 2 34 Set point SP0 at comparator 1 35 Set point ratio SPR M 1 2 6 1 2 36 Error signal e 1 2 37 Digital outputs DO1 4 O 6 1 0 O 7 1 0 O 8 1 0 O 9 1 0 1 2 38 Dig...

Страница 148: ...8 Input DV after function generation C 1 3 1 0 1 2 19 Input TR before filter C 1 4 1 0 1 2 20 Input TR after function generation C 1 4 1 0 1 2 22 Input FB before filter C 1 5 1 0 1 2 23 Input FB after...

Страница 149: ...put master controller YM M 1 3 1 2 11 Input PV before filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6...

Страница 150: ...38 39 1 2 1 Numerical 1 2 2 Numerical inverted 1 2 3 Bar graph 1 2 4 Bar graph inverted 1 2 5 Switching signal 1 2 6 Digital signal C 6 5 Row 3 C 6 5 1 1 2 0 Off 1 2 1 Output according to priority 1...

Страница 151: ...t SP4 C 2 1 1 4 1 2 30 Set point SPI 1 31 Set point SPM M 1 3 1 2 32 Set point SPC C 2 1 2 2 1 2 33 Set point SP 1 2 34 Set point SP0 at comparator 1 35 Set point ratio SPR M 1 2 6 1 2 36 Error signal...

Страница 152: ...18 Input DV after function generation C 1 3 1 0 1 2 19 Input TR before filter C 1 4 1 0 1 2 20 Input TR after function generation C 1 4 1 0 1 2 22 Input FB before filter C 1 5 1 0 1 2 23 Input FB afte...

Страница 153: ...put master controller YM M 1 3 1 2 11 Input PV before filter C 1 1 1 0 1 2 12 Input PV after function generation C 1 1 1 0 1 2 13 Actual value PV0 at comparator C 1 1 1 0 1 14 Actual ratio PVR M 1 2 6...

Страница 154: ...38 Digital outputs DO5 7 2 39 Digital inputs DI1 4 1 2 40 Effective KP 1 2 41 Effective TN C 6 10 Row 5 representation C 6 9 0 C 6 10 1 C 6 10 5 if C 6 9 5 6 C 6 10 6 if C 6 9 37 38 39 1 2 1 Numerical...

Страница 155: ...3 2 1 1 1C 3 2 3 1 16 1 Signal B 1C 3 2 3 0 17 1 Set point SP0 18 1 Error signal e 19 1 Abs error signal e 20 1 Set point ratio SPR M 1 2 6 21 1 Actual ratio PVR M 1 2 6 22 2 Input PV before filter M...

Страница 156: ...0 110 0 100 0 O 1 3 Operating direction O 1 1 0 O 1 3 1 1 Increasing 2 Decreasing AO1 P1 Y value for AO1 AO1 MIN O 1 3 1 Y value for AO1 AO1 MAX O 1 3 2 10 0 110 0 0 0 The default value of AO1 P1 is...

Страница 157: ...output signal O 1 5 1 3 4 5 6 7 0 1 100 0 1 0 AO1 GD2 Gradient for decreasing output signal O 1 5 2 3 8 9 10 11 0 1 100 0 1 0 AO1 TB2 Time base O 1 5 0 s min h s O 1 6 Constant output value 1 with DI...

Страница 158: ...110 0 0 0 AO1 I6 Input value 6 O 1 9 1 9999 0 9999 0 0 0 AO1 O6 Output value 6 O 1 9 1 10 0 110 0 0 0 AO1 I7 Input value 7 O 1 9 1 9999 0 9999 0 100 0 AO1 O7 Output value 7 O 1 9 1 10 0 110 0 100 0 O...

Страница 159: ...function generation M 1 3 4 5 6 2C 1 3 1 0 29 2 Input TR before filter M 1 3 4 5 6 2C 1 4 1 0 30 2 Input TR after function generation M 1 3 4 5 6 2C 1 4 1 0 31 2 Input FB before filter M 1 3 4 5 6 2C...

Страница 160: ...2 4 0 0 Off 1 Start with DI1 2 Start with DI2 3 Start with DI3 4 Start with DI4 AO2 GD Gradient O 2 4 0 0 1 100 0 1 0 AO2 TB Time base O 2 4 0 s min h s AO2 ST Initial value O 2 4 0 10 0 110 0 0 0 O...

Страница 161: ...minimum value 2 To maximum value O 2 9 Function generation O 2 1 0 O 2 9 0 0 Off 1 Setting as required 2 Equal percentage 3 Reverse equal percentage AO2 I1 Input value 1 O 2 9 1 9999 0 9999 0 0 0 AO2...

Страница 162: ...Signal B 1C 3 2 3 0 17 1 Set point SP0 18 1 Error signal e 19 1 Abs error signal e 20 1 Set point ratio SPR M 1 2 6 21 1 Actual ratio PVR M 1 2 6 22 2 Input PV before filter M 1 3 4 5 6 2C 1 1 1 0 23...

Страница 163: ...e for AO3 AO3 MAX O 3 3 2 10 0 110 0 0 0 The default value of AO3 P1 is the same as AO3 MIN If AO3 MIN is changed AO3 P1 is set to AO3 MIN AO3 P2 Y value for AO3 AO3 MAX O 3 3 1 Y value for AO3 AO3 MI...

Страница 164: ...digital input DI1 2 With digital input DI2 3 With digital input DI3 4 With digital input DI4 AO3 K1 Constant output value 1 O 3 6 0 10 0 110 0 0 0 O 3 7 Constant output value 2 with DI man auto O 3 1...

Страница 165: ...tting Setting O 4 1 Assign source O 4 1 0 0 Off 1 Controller 1 output Y 2 Controller 2 output Y M 1 3 4 5 6 38 Y1 Y2 SO1 KM 100 M 1 5 6 39 100 Y1 Y2 SO1 KM 100 M 1 5 6 SO1 KM Constant mixing operation...

Страница 166: ...value for SO1 SO1 MAX O 4 3 1 Y value for SO1 SO1 MIN O 4 3 2 0 0 100 0 100 0 The default value of SO1 P2 is the same as SO1 MAX If SO1 MAX is changed SO1 P2 is set to SO1 MAX O 4 4 Output ramp O 4 1...

Страница 167: ...2 O 4 9 1 10 0 110 0 0 0 SO1 I3 Input value 3 O 4 9 1 10 0 110 0 0 0 SO1 O3 Output value 3 O 4 9 1 10 0 110 0 0 0 SO1 I4 Input value 4 O 4 9 1 10 0 110 0 0 0 SO1 O4 Output value 4 O 4 9 1 10 0 110 0 0...

Страница 168: ...Minimum on time signal O 5 2 3 4 5 6 0 1 100 0 1 0 SO2 TMIN Minimum on time signal O 5 2 5 6 0 1 100 0 1 0 SO2 TMAX Maximum on time signal O 5 2 3 4 5 6 0 1 100 0 SO2 TMAX Maximum on time signal O 5 2...

Страница 169: ...O 5 6 0 10 0 110 0 0 0 O 5 7 Constant output value 2 with DI man auto O 5 1 0 O 5 7 0 0 Off 1 With digital input DI1 2 With digital input DI2 3 With digital input DI3 4 With digital input DI4 SO2 K2...

Страница 170: ...Setting O 6 1 Assign function O 6 1 0 0 Off 1 Limit relay Controller 1 2 Limit relay Controller 2 M 1 3 4 5 6 3 With digital input DI1 4 With digital input DI2 5 With digital input DI3 6 With digital...

Страница 171: ...110 00 110 00 O 6 2 11 0 00 110 00 O 6 2 12 13 14 15 16 10 00 110 00 DO1 HYS Hysteresis 0 00 9999 00 0 50 O 6 2 10 11 12 13 14 15 16 0 00 110 00 O 6 4 Inverting O 6 1 0 O 6 4 0 0 Off 1 On O 6 5 Stora...

Страница 172: ...1 Abs error signal e 12 Output AO1 O 1 1 0 13 Output AO2 O 2 1 0 14 Output AO3 O 3 1 0 15 Output SO1 O 4 1 0 16 Output SO2 O 5 1 0 17 Actual ratio PVR M 1 2 6 Controller 1 O 7 1 1 2 18 Difference PV 1...

Страница 173: ...h digital input DI4 7 With digital output DO5 O 10 1 5 8 With digital output DO6 O 11 1 5 O 8 2 Assign signal O 8 1 0 O 8 2 0 0 Off 1 Input PV C 1 1 1 0 2 Input SPE C 1 2 1 0 3 Input DV C 1 3 1 0 4 In...

Страница 174: ...11 12 13 14 15 16 0 00 110 00 O 8 4 Inverting O 8 1 0 O 8 4 0 0 Off 1 On O 8 5 Storage O 8 1 0 O 8 5 0 0 Off 1 Reset with DI1 2 Reset with DI2 3 Reset with DI3 4 Reset with DI4 O 9 Digital output DO4...

Страница 175: ...1 0 16 Output SO2 O 5 1 0 17 Actual ratio PVR M 1 2 6 Controller 1 O 9 1 1 18 Difference PV 1 PV 2 M 1 3 4 5 6 C 1 1 1 0 O 9 1 1 2 O 9 3 Switching function O 9 2 0 O 9 3 0 0 Off 1 Signal under limit...

Страница 176: ...3 0 12 2 Automatic mode M 1 3 4 5 6 13 2 Manual mode M 1 3 4 5 6 14 2 External set point active M 1 3 4 5 6 2C 2 1 2 0 15 2 External output value active M 1 3 4 5 6 2C 3 3 3 0 16 Three step SO1 instea...

Страница 177: ...mode M 1 3 4 5 6 13 2 Manual mode M 1 3 4 5 6 14 2 External set point active M 1 3 4 5 6 2C 2 1 2 0 15 2 External output value active M 1 3 4 5 6 2C 3 3 3 0 16 Three step SO1 instead of DO2 O 4 1 1 2...

Страница 178: ...D 1 1 1 1 9999 s 60 s D 2 RS 232 interface Default setting Setting D 2 1 Protocol D 2 1 1 0 Off 1 Automatic 9600 8 N 1 2 SSP 9600 8 N 1 3 Modbus RTU STN Station number D 2 1 3 1 255 1 BITRATE Transmi...

Страница 179: ...General settings A 1 Sprache Language Default setting Setting A 1 1 Auswahl Selection 1 German 2 English 3 Fran ais A 2 Status reading Default setting Setting A 2 1 Left display A 2 1 1 0 Off A 2 2 0...

Страница 180: ...efault setting Setting A 5 1 Ripple filter for AI A 5 1 1 1 50 Hz 2 60 Hz A 20 User calibration Default setting Setting A 20 1 Analog input AI1 A 20 1 1 Current zero 4 mA I 1 1 1 A 20 1 2 Current end...

Страница 181: ...A 20 3 2 Current end 20 mA I 3 1 1 A 20 3 3 Current zero 0 mA I 3 1 2 A 20 3 4 Current end 20 mA I 3 1 2 A 20 3 5 Voltage zero 0 V I 3 1 3 A 20 3 6 Voltage end 10 V I 3 1 3 A 20 3 7 Voltage zero 2 V...

Страница 182: ...tput AO2 A 20 6 1 Current zero 0 mA O 2 2 2 4 mA O 2 2 1 A 20 6 2 Current end 20 mA O 2 2 1 2 A 20 6 3 Voltage zero 0 V O 2 2 3 2 V O 2 2 4 A 20 6 4 Voltage end 10 V O 2 2 3 4 A20 7 Analog output AO3...

Страница 183: ...of charge u www samsongroup com SERVICE SUPPORT Downloads TROVIS VIEW RS 232 USB interface board Order no 1400 9917 RS 485 USB interface board Order no 1400 9918 USB cable 2 m with type A and 5 pin m...

Страница 184: ...r after sales service at aftersalesservice samsongroup com Addresses of SAMSON AG and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities worldwide can be...

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Страница 186: ...2022 10 12 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 6495 2 EN...

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