O p e r a t i o n s a n d I n s t r u c t i o n M a n u a l
61
S A G E M E T E R I N G , I N C .
REV. 03-SIE/SRE
Common Diagnostics
SYMPTOM:
Erratic Readings.
POSSIBLE CAUSES:
If a large Motor or Generator or
Variable Fre quen cy Drive (VFD) is nearby the enclo-
sure, it may be inducing sufficient analog noise into
the circuitry to temporarily corrupt the data.
SUGGESTED CORRECTIVE ACTION:
a) If a Power-Restart temporarily solves the problem,
than it is likely that the source of the noise was
the problem.
b) To prevent subsequent problems, if a Remote
Style Meter, move the enclosure as far away as
possible from the source (the Motor or VFD).
c) If an Integral Style Meter, mount the meter in
a different location (further from the source) or
move the source further from the meter.
SYMPTOM:
Erratic Readings on a Remote Meter.
POSSIBLE CAUSE:
In some cases, analog noise is
induced into the Remote cable causing erratic, or
climbing readings.
SUGGESTED CORRECTIVE ACTION:
a) Be sure the remote cable is installed in metal con-
duit and grounded on one end (in some cases,
grounding
both
ends may be required).
b) Also, avoid coiled cable, especially if not in metal
conduit.
c) Also, if extra cable exists, move the extra cable as
far away as possible from any source of analog
noise, such as large motors or VFDs.
SYMPTOM:
Meter reading zero continuously, or Full
Scale continuously, or temperature reading is abnor-
mally low (hundreds of degrees below zero).
POSSIBLE CAUSES/SUGGESTED CORRECTIVE ACTION:
a) It is likely that a wire is loose. But in rare cases,
a sensor could fail (i.e., if a standard sensor, HT01
or HT02 sensor exceeds a process temperature of
450˚F.)
b) Check for continuity to be sure the wiring is
making good contact at the terminals of the
Junction Box.
c) Also, to verify that the electronics and the sensor
serial number are the same, note the following:
The sensor’s serial number will come up upon
power up, right after Initializing on the Display. If
the serial number doesn't agree with the Junction
Box labels, that would affect cali bration (in other
words, sensors and electronics are a matched
pair—mixing them up will cause false readings).
Also metal Serial Number Tags are fastened to both
the electronics and the Junction Box. They must
have identical Serial numbers.
d) To check if a sensor has failed on a remote style
meter, it is easy to use the Junction Box to do so.
You must Power Down (shut off power), but you
do not need to remove the probe from the pipe.
Refer to page 19.
e) An Ohm Meter is required to check across the sen-
sor leads of the Flow Sensor. Look at the drawing
of the Junction Box. Disconnect the red wires on
the Factory Side to isolate and measure the resist-
ance. If the reading is infinity or a short, it means
that sensor has failed.
f) Now check the Temperature Sensor. Disconnect the
white wires on the Factory Side to isolate and meas-
ure the resistance. If you have infinity or a short, it
means that sensor has failed.
Note:
Normally the
sensors will read approximately 110 ohms at 70˚ F. At
higher temperatures they should read a higher resist-
ance, but both sensors should have a similar value.
g) On integral style meters (SIG), there is no Junction
Box. In that case, refer to the Integral Hookup on
page 20 and check the sensor wires. Remove the
appro priate wires first (red pair for flow, then
white pair for temperature). Measure their resist-
ance. If reading infinity or short, it means that
sensor has failed.
SYMPTOM:
Meter Railing (Pegging) or Reading High
POSSIBLE CAUSES/SUGGESTED CORRECTIVE ACTION:
a) Insufficient straight run (i.e. flow profile is dis-
turbed, causing errors).
b) Possible jet effect if upstream pipe is smaller than
meter flow body or if an upstream valve is too
close to the meter.
c) Not following Probe Insertion Guideline.
d) If sensor is inserted in reverse (“Upstream” mark
is facing downstream) Meter may over-report (or
under-report) by as much as 30%.
e)
If sensor is not aligned properly, with “Upstream”
mark facing upstream, a rotation greater than
± 5 degrees may cause change in reading
(greater than ± 5 degrees and less than ± 20
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