12
MAINTENANCE
Regular maintenance insures trouble-free operation. Your new compressor represents the finest engineering and construction available. However, even
the finest machinery requires periodic maintenance. A good maintenance program will add years of service to your air compressor. The following is recommended as
a minimum maintenance program. For your protection, disconnect power supply after each day’s operation and drain air from system before performing any
maintenance.
OIL TABLE
For maximum performance and service life, we recommend using ROLAIR Premium Quality compressor oil.
MAINTENANCE SCHEDULE
Recommendation
Daily Weekly Monthly Quarterly Annually
Check Oil Level
X
Drain Moisture from Tank(s)
X
Inspect Air Filter(s)
X
Check for Unusual Noise or Vibration
X
Inspect Belt Guard
X
Check for Air or Oil Leaks
X
Clean Exterior of Air Compressor
X
Check Condition of Vibration Pads
X
Tighten/Retorque Bolts
X
Check Belt Tension
X
Check Operation of Safety Valve
X
Change Compressor Oil
X
Clean/Change Air Filter
X
Perform Pump Up Time Test
X
Check Operation of System Controls
X
Check Air Tanks for Dents/Leaks
X
Tank Inspection by Certified Inspector
X
*Check and re-torque (see chart on pg. 12) only after pump has completely cooled to room temperature.
**Always make sure crankcase vent (breather) is free and unobstructed when changing or checking oil.
MAINTENANCE HINTS:
1) Use a soap/water solution to check for air leaks.
2) Never clean filters with a flammable solvent.
3) Re-torque head bolts only after pump has cooled.
4) Move motor 1/4" and roll belts back on to increase belt tension on electric units.
5) Never weld on air tank(s).
6) Use heat to loosen Loctite seal on drain valves, engine pulleys and flywheels before attempting to remove.
TORQUE CHART (INCH/LB
)
Determine pump type using suffix of model number (Example: V5180K30 uses a K30 pump.)
Pump Type
K17/K18
K24/K25
K28
K30
K35
K50
K60
K100
Head Bolts
243
243
347
347
347
694
347
694
Cylinder Bolts
182
182
330
330
330
521
330
521
Bearing Carrier Bolts
130
130
130
130
130
165
165
165
Connecting Rod Bolts
121.5
121.5
121.5
173.6
173.6
217
217
199.7
Flywheel Nut (left-hand thread)
382
382
477
477
477
607
607
694