
102
Rinnai I-Series Condensing Boiler Combi Manual
High/Low Water Pressure
If the water pressure is too low, add water
into the system until at least 13 PSI
(0.9bar) is observed.
Ensure there are no leaking components
in the CH system.
If the pressure is too high, adjust the
pressure to a maximum of 30 PSI (2.1bar).
Ensure the pressure relief valve and water
fill are working correctly.
Low Water Cut-Off (LWCO)
Ensure the LWCO device is working
correctly.
Ensure the LWCO jumper is connected
properly when LWCO is not in use.
Ensure the output is 24 VAC on the PCB. If
it is not, check the transformer harness
and output of transformer.
Solenoid Valve Circuit
Check the flame rod and wire for damage.
Close the gas shut off valve installed near
the boiler.
Ensure the flame rod and wire are not
wet.
Check the output from the PC Board to
the solenoid gas valve.
If the output from the PC Board is
abnormal, replace the PC Board.
If the output from the PC Board is normal,
replace the gas control.
High Exhaust Temperature
Check the exhaust thermistor wiring for
damage.
Clean the surface of the thermistor.
Measure the resistance of the exhaust
thermistor.*
If the sensor has been replaced and the
error still appears, check the return
thermistor.
If the boiler is used in a hard water area,
flush the DHW plate heat exchanger.
Check the exhaust duct, seal, and venting
for damage.
Combustion Fan
Check the motor wire harness for loose or
damaged connections.
Measure resistance and voltage of motor
wire harness.*
Ensure the combustion fan spins freely.
* See “Electrical Diagnostics” on Technical Data Sheet located on inside front cover of boiler.
DHW Recirculation Pump
Ensure the DHW recirculation matches
the Parameter 12 setting.
Ensure the dedicated return line is
properly installed.
Ensure the inlet water filter and bypass
filter are clean and free of debris.
Ensure the DHW recirculation pump is
connected to the DHW Pump Terminal.
Ensure the capacity of the recirculation
pump is sized appropriately for the
piping (DHW recirculation pump should
be higher than 1.3 GPM).
Ensure air is removed from the
recirculation line.
Water Flow Control
Measure the resistance values and
voltage of the water flow control.*
Ensure the harness and connector are
not wet.
If the voltage from the PC Board is
abnormal, replace the PC Board;
otherwise, replace the water flow servo
valve.
Bypass
Measure the resistance values and
voltage of the bypass servo valve.*
Ensure the harness and connector are
not wet.
If the voltage from the PC Board is
abnormal, replace the PC Board;
otherwise, replace the bypass servo
valve.
3-Way Valve
Check the CH system water quality.
Measure the resistance values and
voltage of the 3-way valve control.*
Replace the 3-way valve control device.
Hot Water Supply Temperature
Abnormality
If the DHW water temperature is higher
than the set point temperature because
the boiler bypass servo fails to close.
Measure resistance values and voltage
of the bypass flow control.*
Replace the bypass flow control device if
needed; otherwise, check the inlet
thermistor and heat exchanger
thermistor wiring for damage.
Measure the resistance of the sensor.
Replace if needed.
Clean the sensor of any scale buildup
present.
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