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IQ9500 Installation Manual

Figure 9-4. Setpoint Mini DIN Female

Figure 9-5. Typical Wiring for 4 AC Outputs to Control Equipment in the Field

Pin Number

Setpoint Configuration

SP-1

SP-2

SP-3

SP-4

SP-5

SP-6

+5 Vdc (external power

supply)

Gnd

Table 9-5. Pin Out for Setpoint Configuration

ARE

FUSE

TESTER

123456789

OPTO 22

G4PB4

FIELD

CONTROL

OAC5 OUT

FUSE-HIGH VOLTAGE

OUT

–

COM

HOT
GRD

AC WIRING

CONTROLLED EQUIPMENT

IN FIELD

DC CONTROL

WIRING FROM IQ 9500

AC OUTPUT 4
TO EQUIPMENT

AC OUTPUT 1
TO EQUIPMENT

AC OUTPUT 2
TO EQUIPMENT

AC OUTPUT 3
TO EQUIPMENT

115 VAC
HOT IN

PIN 1 - SETPOINT 1

PIN 2 - SETPOINT 2

PIN 3 - SETPOINT 3

PIN 4 - SETPOINT 4

PIN 7 - 5 VDC
PIN 8 - GND

CAUTION:

HOT AND COMMON

SHOULD NOT BE

SWITCHED

Содержание IQ9500

Страница 1: ...53785 IQ9500 Counting Scale Version 6 2E Installation Manual...

Страница 2: ...Toggling Between Net and Gross Weight 11 3 3 Entering Unit Weights 12 3 4 Part Accumulation and Reduction Without Recalling an Item Code 12 3 5 Toggle Between Scales 13 4 0 Programming the Scale 14 4...

Страница 3: ...at 37 8 11 Three Lines Bar Code 37 8 12 Header 37 8 13 Z Command 38 9 0 Appendix 39 9 1 IQ9500 Character Code List Teraoka Code 39 9 2 IQ9500 Message List 40 9 3 Connector Pinouts 41 9 4 Cable Wiring...

Страница 4: ...5 0 to 50 000 pounds Features include 200 item code storage over under weight and quantity checking capability based on programmable setpoints and an optional battery power for standalone application...

Страница 5: ...ght INSUFF Net weight below a specific percentage of scale capacity RECOM Unit weight recomputing is possible BATT Battery power level is low MEMORY Quantity being accumulated or memory overflow error...

Страница 6: ...et and clear tare weights in the normal weighing mode Used to compute unit weight by sampling Press the PIECES key after placing a 10 piece sample on the platform or after using the numeric keypad to...

Страница 7: ...ws for Single and Dual Platform Scales 2 Remove load cell setscrew see Figure 2 2 using the 2 millimeter hex wrench provided with scale NOTE Keep locknut in the approximate original position on the se...

Страница 8: ...01 0 0001 11 x 16 NOTE Weight and counting resolutions listed apply to IQ9500 base internal and remote external scales of these capacities Table 2 1 IQ9500 Single Platform Capacities Capacity lb Samp...

Страница 9: ...Then restart by plugging the scale back in and pressing ON OFF key The scale will go through a display check no warm up is needed 2 5 2 DC Battery Pack Replacement Installation An optional DC battery...

Страница 10: ...for approximately 4 hours of continuous use Refer to SPEC 1 Power Auto Off Function for extended hours of use It will take approximately 8 hours to fully recharge a battery that has been completely di...

Страница 11: ...reliefs are securely mounted reinstall bracket using the three 4 mm x 8 mm panhead screws previously removed 2 8 Pole Mounting Instructions 1 Disconnect AC power cord from the bottom of the scale Rem...

Страница 12: ...Board Screws 5 Unsolder the five load cell wires at power board 6 Remove four machine screws securing the platform attach bracket Figure 2 12 to the load cell bracket Remove platform attach bracket F...

Страница 13: ...crews securing the platform attach bracket Figure 2 14 to the load cell bracket Remove platform attach bracket Figure 2 14 Remove Platform Attach Bracket 7 Remove two load cell cap screws from load ce...

Страница 14: ...tive to weight 3 Tightening the manufacturing tolerances on the parts reduces piece weight variations and increases count accuracy 3 1 Entering Tare Weights Tare weights can be entered in the scale by...

Страница 15: ...al sample and then press the PIECES key again The display will show the unit weight and the quantity of the sample SPEC 5 bit 2 Set to 1 1 Press REZERO key to zero scale 2 Place 10 pieces of the item...

Страница 16: ...art reduction can be also be done by using the key while the scale is in the weighing mode and the MEMORY annunciator is on 1 Conduct a sampling process Section 3 3 to determine the unit weight of the...

Страница 17: ...weight refer to Section 3 1 4 Enter unit weight value refer to Section 3 3 5 Press NET GROSS key to enter initial quantity in stock for this item The QUANTITY display will prompt InVEnt and UNIT WEIG...

Страница 18: ...signation 00 Percent quantity Setpoint 1 Quantity The quantity value can be no greater than 999999 Setpoint 2 Percent of Setpoint 1 The percentage value can be no greater than 999 The value for Setpoi...

Страница 19: ...e from memory refer to Section 4 3 1 or Section 4 3 2 2 Place items to be counted on the scale 3 Press the PIECES key for recomputing the unit weight 4 Press the UNIT WEIGHT key to store the new unit...

Страница 20: ...ng applications that are based on weight or quantity SPEC 7 and SPEC 18 are used for configuring the setpoint type latching buzzer TTL outputs and the number of setpoints The eight pin DIN connector d...

Страница 21: ...in the WEIGHT display and configura tion of four bits for SPEC 0 appears in QUANTITY display Bit 3 is the left digit in QUANTITY display 2 Press the key to move up through each specification until the...

Страница 22: ...key after adding number of pieces 1 Automatically recomputes after adding number of pieces Date Order 00 Year Month Day 01 Day Month Year 11 Month Day Year 6 1101 Display Accuracy of Unit Weight 0 No...

Страница 23: ...Force Balance SPEC 8 9 PC SPEC 10 11 If two RS 232 devices printer and PC are going to be connected to the scale then you must select one of the two settings below 010 Printer SPEC 10 11 PC SPEC 8 9...

Страница 24: ...d each must have their own channel location Refer to Section 7 1 on page 27 for more details 18 0000 Setpoint TTL Output 0 Active low 1 Active high Number of Setpoints 000 2 setpoints 001 3 setpoints...

Страница 25: ...100 Comma Display 0 No 1 Yes Digital Tare Setting 0 No 1 Yes Tare Range 00 100 FS 01 50 FS 10 5 FS 11 Not available 28 0000 Auto Tare Clear When Rezero 0 No 1 Yes Automatic Unit Weight Clear Condition...

Страница 26: ...tings 00 Normal 01 Prevent from small vibration fast change in display 10 Prevent from medium vibration 11 Prevent from large slow change in display 35 0000 For Scale 2 0 For std normal load cell 1 Fo...

Страница 27: ...too large offset Digital Tare with Weight on Scale 0 Yes 1 No Internal Count 0 500 000 1 1 000 000 Stability Check When Changing Scale 0 Yes 1 No 39 0010 Not used Specification Default Bit 3 Bit 2 Bit...

Страница 28: ...fication 25 Specification 32 0 5 0 0001 0101 0100 0100 0000 1010 1 0 0001 0101 0100 0000 0000 1010 2 5 0 0002 0001 0100 0000 0000 1010 5 0 0005 1001 0100 0000 0000 1010 10 0 001 0101 0011 0000 0000 10...

Страница 29: ...r the known calibration weight including all trailing zeros using the numeric keypad 7 Remove the test weight from the scale to verify that the zero value has not shifted If the value in the WEIGHT di...

Страница 30: ...by an authorized service technician Do not set Specifications 16 and 17 to the configuration shown below A lockup condition will result if these configurations are selected Contact an authorized servi...

Страница 31: ...tion Setting 16 0001 17 1011 25 0000 32 1100 Cable Port 1 Cable Port 1 OR OR WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZER...

Страница 32: ...0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Single Platform Scale 1 Bench Scale Scale 2 Cable Port 2 Cable P...

Страница 33: ...2 IQ9500 Single Platform Scale 1 Y cable required Cable Port 1 WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG...

Страница 34: ...les WEIGHT UNIT WEIGHT QUANTITY 7 8 9 4 5 6 1 2 3 0 kg lb SCALE DATE ON OFF UNIT WEIGHT NET GROSS INVENT MODE PIECES TARE REZERO CLEAR PROG CODE IN OUT 9 5 0 0 UNIT WT PER PIECE IQ9500 Dual Platform C...

Страница 35: ...er to the Eltron printer manual for baud rate data bit and stop bit settings if it desired to change them from the factory defaults The default settings are 9600 baud rate eight bit data length no par...

Страница 36: ...d connnected to either the 9 pin D sub connector or the 8 pin DIN connector NOTE Epson printers must be connected to the IQ9500 and powered on before powering up the IQ9500 Table 8 4 through Table 8 7...

Страница 37: ...th Header The IQ9500 to PC output data format is identified in SPEC 12 bit 0 and is set to 0 The output data format includes a header and data One data consists of Header Data and CR The following ill...

Страница 38: ...e data LF must be added at the end as a termination code of the transmission Header Code ASCII Code Data Title Data 0 30 Net Weight NET WEIGHT Net Weight 1 31 Unit Weight UNIT WEIGHT Unit Weight 2 32...

Страница 39: ...own below Shown in Table 8 13 is the result of printed data detailed above Table 8 13 Result of Printed Data 8 8 Status Data Byte The status data byte for bits 0 through 7 is shown below Status data b...

Страница 40: ...D code 8 11 Three Lines Bar Code The IQ9500 can read three lines of bar code The following illustrations show the configuration for Lines 1 2 and 3 Line 1 Line 2 Line 3 Communication available in the...

Страница 41: ...nction key and are shown below Z Command Function Z Command Function Z0 Rezero Z6 Clear Z1 Print ZS1 Scale 1 Z2 Unit weight clear ZS2 Scale 2 Z3 Plus ZS3 Scale 3 Z4 Minus ZS4 Scale 4 Z5 Tare NOTE SPEC...

Страница 42: ...lay will always prompt t C 01 and the UNIT WEIGHT display will show 00 The QUANTITY display will prompt CodE PArt no P nAme or Lot no depending on the data you are entering The display will show t C a...

Страница 43: ...3 Fri 4 Sat 5 Sun 6 not F Item not found OF Overflow P nA E Part name P no Part number PrESS CodE Calibration mode Press code key to auto find zero number ProG Programming mode P SP Item setpoint rS2...

Страница 44: ...RTS RTS 8 vcc 5 V n c Table 9 2 Eight Pin DIN Connector Pin Description Pin Number Remote Platform Connector Description 1 Not used 2 Not used 3 Excitation 4 Excitation 5 6 Signal 7 Signal 8 Shield 9...

Страница 45: ...ration SPARE FUSE FUSE TESTER 1 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 OPTO 22 G4PB4 FIELD CONTROL OAC5 OUT OAC5 OUT OAC5 OUT OAC5 OUT FUSE HIGH VOLTAGE AC IN OUT COM HOT GRD AC WIRING TO CONTROLLED EQUIPMEN...

Страница 46: ...ble 9 6 Wiring for Cable PN 41279 TM U295 TM U200 TM U295 TM U200 25 pin D Sub Male IQ9500 8 pin DIN Male Function Pin Pin Function RxD 3 5 TxD GND 7 2 GND DSR 6 7 RTS DTR 20 6 CTS Table 9 7 Wiring fo...

Страница 47: ...44 IQ9500 Installation Manual 9 5 Bar Code Board...

Страница 48: ...ccident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or...

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