REXROTH HyQuip 63 Series Скачать руководство пользователя

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Company Registered in England No: 4167649 VAT Registration No: 732 5692 25 BS EN ISO 9001:2008 No: LRQ 0964389

+44 (0)1204 699 959

[email protected]

Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK

www.hyquip.co.uk

/web/index

About this documentation

7/56

RE 91606-01-B/07.2013, A6VE Series 63,

Bosch Rexroth AG

1.3.2 Symbols

The following symbols mark notes that are not safety-relevant but which increase the

understanding of the documentation.

Table 3: Meaning of the symbols

Symbol

Meaning

If this information is disregarded, the product can not be used and/or
operated to the optimum extent.

▶

Single, independent step

Numbered instruction:
The numbers specify that the steps are completed one after the other.

1.3.3

Designations

This documentation uses the following designations:

Table 4: Designations

Designation

Meaning

A6VE

Variable plug-in motor, open and closed circuit

Threaded plug

Metal screw, pressure-resistant

Protection plug

Made out of plastic, not pressure-resistant, only for transportation

As umbrella term for the "variable plug-in motor A6VE" the designation "axial piston

unit" is used in the following.

1.3.4 Abbreviations

This documentation uses the following abbreviations:

Table 5: Abbreviations

Abbreviation

Meaning

ATEX

EU directive for explosion protection (

mosphère

plosible)

BVI

Integrated

counterbalance valve

Automatic control, speed related

DIN

eutsche

ndustrie

orm (German Institute for Standardization)

roportional control,

lectric

Two-point control, electric

utomatic control,

igh-pressure related

Hydraulic control, pilot-pressure related

Two-point control, hydraulic

ISO

nternational

rganization for

tandardization

JIS

apan

ndustrial

tandard

exroth document in the

nglish language

VDI 2230

Directive for the systematic calculation of high duty bolted joints and joints
with one cylindrical bolt from the VDI (

erein

eutscher

ngenieure –

Association of German Engineers)

Содержание HyQuip 63 Series

Страница 1: ...0 1204 699959 enquiries hyquip co uk Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK www hyquip co uk web index Replace this illustration area with an illustration of your pr...

Страница 2: ...Information from the catalog are not assured properties The information given does not release the user from the obligation of own judgment and veri cation Our products are subject to a natural wear...

Страница 3: ...on damage to equipment and the product 13 4 Scope of supply 16 5 Product description 17 5 1 Performance description 17 5 2 Product description 17 5 2 1 Assembly of the axial piston unit 17 5 2 2 Func...

Страница 4: ...tional test 42 8 2 Running in phase 42 8 3 Recommissioning after standstill 43 8 4 Integrated counterbalance valve BVI brake release function lock unlock 44 9 Operation 45 10 Maintenance and repair 45...

Страница 5: ...tains the order related technical data of your variable plug in motor A6VE Order con rmation Installation drawing Contains the outer dimensions all connections and the hydraulic schematic for your A6V...

Страница 6: ...for action involving a risk of personal injury or damage to equipment The described danger prevention measures must be observed Safety instructions are set out as follows SIGNAL WORD Type and source...

Страница 7: ...open and closed circuit Threaded plug Metal screw pressure resistant Protection plug Made out of plastic not pressure resistant only for transportation As umbrella term for the variable plug in motor...

Страница 8: ...nded and the safety of the entire system has been established in accordance with the machine directive The product is intended for the following use The axial piston unit is only approved for use as a...

Страница 9: ...their understanding of the relevant conditions pertaining to the work to be done Quali ed personnel must observe the rules relevant to the subject area and have the necessary hydraulic knowledge Hydra...

Страница 10: ...ountry speci c provisions safety regulations and standards of the application 2 6 Product speci c safety instructions The following safety instructions apply for chapters 6 to 14 WARNING Danger from e...

Страница 11: ...es when working on machines systems not shutdown Damage to equipment Protect the complete system against being energized Make sure that the machine system is depressurized Please follow the machine sy...

Страница 12: ...ng hazard and damage to equipment Lay cables and lines so that they can not be damaged and nobody can trip over them Contact with hydraulic uid Hazard to health health impairment e g eye injuries skin...

Страница 13: ...electrical connectors before performing electro welding or painting operations Make certain that the electronic components e g sensors do not become electrostatically charged e g during painting oper...

Страница 14: ...leakproof and uids and contaminants are prevented from penetrating the product Use a suitable lter system to lter hydraulic uid during lling to minimize solid impurities and water in the hydraulic sy...

Страница 15: ...on Lancashire BL6 7JB UK www hyquip co uk web index General instructions on damage to equipment and the product 15 56 RE 91606 01 B 07 2013 A6VE Series 63 Bosch Rexroth AG The warranty applies only to...

Страница 16: ...et Horwich Bolton Lancashire BL6 7JB UK www hyquip co uk web index 16 56 Scope of supply Bosch Rexroth AG A6VE Series 63 RE 91606 01 B 07 2013 4 Scope of supply 2 1 1 2 Fig 1 Axial piston unit Include...

Страница 17: ...bent axis design the pistons 8 are arranged at an angle to the drive shaft 1 The pistons rest directly on the drive shaft where they generate torque depending on the pressure and swivel angle The spec...

Страница 18: ...laced by cooled hydraulic uid from the boost pump The swivel angle of the bent axis rotary group can be steplessly varied With two point control HZ EZ the swivel angle can be switched from maximum to...

Страница 19: ...e following example shows an A6VE name plate CNR MNR SN FD Rotation DE 89275 Elchingen Made in Germany X1234567890Y R90XXXXXXX SC X 12345678 Rexroth 2013W14 m XXX kg 7202 Typ A6VE80HD1 63W VAL027B 1 2...

Страница 20: ...Dimensions and weights Size 28 55 80 107 160 250 Weight1 kg 16 26 34 47 64 90 Weight2 kg 35 43 53 72 Width mm The dimensions vary with the pump type The values applicable for your axial piston unit ca...

Страница 21: ...the female thread on the drive shaft The size of the thread is stated in the installation drawing Make sure that the eye bolt can bear the total weight of the axial piston unit plus 20 You can hoist...

Страница 22: ...trical sparks or electrical discharges must not be operated in storage areas t The storage areas must be dry t Ideal storage temperature 5 C to 20 C t Minimum storage temperature 50 C t Maximum storag...

Страница 23: ...exroth Service partner In the event of questions regarding repair and spare parts contact your responsible Bosch Rexroth Service partner or the service department of the manufacture s plant for the ax...

Страница 24: ...Brunswick Street Horwich Bolton Lancashire BL6 7JB UK www hyquip co uk web index 24 56 Transport and storage Bosch Rexroth AG A6VE Series 63 RE 91606 01 B 07 2013 6 Package the axial piston unit airp...

Страница 25: ...p Remove the packaging from the axial piston unit Check the axial piston unit for transport damage and completeness see chapter 4 Scope of supply on page 16 Dispose of the packaging according to the n...

Страница 26: ...the reservoir below the minimum uid level in all operating conditions You prevent foam formation by doing this Make sure that the working environment at the installation site is fully free of dust an...

Страница 27: ...7 3 1 Below reservoir installation standard Below reservoir installation means that the axial piston unit is installed outside of the reservoir below the minimum uid level Recommended installation po...

Страница 28: ...reservoir installation A6VE with installation position 4 6 L1 Highest case drain port ht min Minimum required immersion depth 200 mm T1 T2 Reservoir port hmin Minimum required distance to reservoir bo...

Страница 29: ...piston unit Also observe the instructions provided by the manufacturers of the other hydraulic components when selecting the required tools 7 4 3 General instructions Please keep in mind the followin...

Страница 30: ...tion 4 Remove dirt and contaminants from the installation location 5 Install the coupling on the drive shaft of the machine system in accordance with the speci cations provided by the coupling manufac...

Страница 31: ...axial piston unit to the installation position and secure Details on the required tools and breakaway torques for the mounting bolts can be obtained from the system manufacturer if required 7 4 7 Comp...

Страница 32: ...ure resistant The setting screws are protected against unauthorized resetting by means of protection caps Removal of the protection caps will void the warranty If you need to change settings contact y...

Страница 33: ...level under all conditions see chapter 7 3 Installation position on page 27 t If the axial piston unit is equipped with installed screw ttings these must not be unscrewed Screw the threaded plug of th...

Страница 34: ...peci ed sequence from 1 to 8 see following diagram In the rst step tighten the screws with half the tightening torque in the second step tighten with the maximum tightening torque see table Table 10 T...

Страница 35: ...e BL6 7JB UK www hyquip co uk web index Installation 35 56 RE 91606 01 B 07 2013 A6VE Series 63 Bosch Rexroth AG Fig 11 Port overview A6VE with HD and HZ1 control and ushing valve service line ports a...

Страница 36: ...Table 13 Ports A6VE series 63 with integrated counterbalance valve BVI 1 Designation Port for pmax bar 2 State A B Service line Fastening thread A B 420 O T1 Reservoir line case drain uid 3 X4 T2 Res...

Страница 37: ...imum permissible tightening torque of the female threads MG max Required tightening torque of the threaded plugs MV WAF hexagon socket for the threaded plugs Standard Thread size ISO 6149 M8 x 1 10 Nm...

Страница 38: ...nts with hoses or pipes to ensure they are in condition for safe working Relationship between direction of rotation and ow direction clockwise rotation A to B counter clockwise rotation B to A 7 4 9 E...

Страница 39: ...mounting nut 1 of the solenoid To do this turn the mounting nut 1 one turn counter clockwise 2 Turn the solenoid body 2 to the desired position 3 Retighten the mounting nut Tightening torque of the m...

Страница 40: ...om Bosch Rexroth 8 1 Initialcommissioning During all work for commissioning the axial piston unit observe the general safety instructions and intended use detailed in chapter 2 Safety instructions on...

Страница 41: ...be damaged or destroyed When using a shut o valve in the reservoir line make sure that the input of the axial piston unit can only be started when the shut o valves are open 3 When using a shut o valv...

Страница 42: ...necessary disconnect the pressure gauge and plug the ports with threaded plugs 8 2 Running in phase NOTE Damage to equipment by insu cient viscosity An increased hydraulic uid temperature may reduce t...

Страница 43: ...06 01 B 07 2013 A6VE Series 63 Bosch Rexroth AG 8 3 Recommissioning after standstill Depending on the installation conditions and ambient conditions changes may occur in the hydraulic system which mak...

Страница 44: ...tion check the correct screw in depth of the threaded pin Observe to this the details below With the integrated counterbalance valve BVI including brake release valve with locking function it is possi...

Страница 45: ...n and maintenance work carried out too late Damage to equipment Carry out the speci ed inspection and maintenance work at the intervals described in this manual 10 1 Cleaning and care NOTE Damage to s...

Страница 46: ...switched o depressurized and cooled down monthly Change the optionally tted lter in the pressure line of the boost pump The change interval may vary depending on the degree of contamination of the hyd...

Страница 47: ...bility of the axial piston unit can not be assured and you lose your entitlement under warranty The spare parts lists for axial piston units are order speci c When ordering spare parts quote the mater...

Страница 48: ...system components are not under pressure or voltage 2 Protect the complete system against being energized 11 3 Removing the axial piston unit Proceed as follows to remove the axial piston unit 1 Chec...

Страница 49: ...uid according to the national regulations of your country Also observe the applicable safety data sheet for the hydraulic uid 4 Remove the axial piston unit into its individual parts and properly rec...

Страница 50: ...obtain a general overview of how your product works in conjunction with the entire system Try to nd out whether the product has worked properly in conjunction with the entire system before the fault...

Страница 51: ...e Replace axial piston unit Contact Bosch Rexroth Service No or insu cient ow Insu cient bleeding of the hydraulic system Axial piston unit suction line for the hydraulic pump and lling the reservoir...

Страница 52: ...ble hydraulic uid Wear or mechanical damage to the axial piston motor Replace axial piston unit Contact Bosch Rexroth Service Wear or mechanical damage to the axial piston pump Replace hydraulic pump...

Страница 53: ...AG 15 Technical data The permissible values of the technical data of your axial piston unit can be found in data sheet 91606 The data sheet can be found on the Internet under www boschrexroth com vari...

Страница 54: ...Conversion 49 Corrosion protection lm 22 Cylinder 17 D Damage to equipment 13 Designations 7 Dimensions 20 29 Direction of rotation 29 Disposal 49 Drive shaft 17 E Eye bolt 21 F Filling 40 Flushing cy...

Страница 55: ...missioning 43 after standstill 43 Removal 48 Performing 48 Preparing 48 Repair 46 Replacement 48 Required documentation 5 Running in phase 42 S Safety instructions 8 General 9 Product speci c 10 Signa...

Страница 56: ...tion No 732 5692 25 BS EN ISO 9001 2008 No LRQ 0964389 44 0 1204 699959 enquiries hyquip co uk Hyquip Limited New Brunswick Street Horwich Bolton Lancashire BL6 7JB UK www hyquip co uk web index Subje...

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