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English

SPIRAL MIXER

SK - RTF - RTS

6

0.0 21

MAINTENANCE

6

6.1. REQUISITES OF THE MAINTENANCE TECHNICIAN

The term “maintenance” does not refer just to the periodical check of the machine’s normal operation but also includes resolving all 

those causes that put the machine out of service.

Personnel must read and understand this manual and be aware of the residual risks before carrying out maintenance operations.

 

Maintenance operations, replacements, gear adjustments, and trouble shooting must be carried out by qualified and authorised 

personnel.

ALL MAINTENANCE, CLEANING, AND REPLACEMENT OPERATIONS MUST BE PERFORMED WITH THE MACHINE 

AT STANDSTILL AND ISOLATED FROM EXTERNAL POWER SUPPLY SOURCES.

                                

Pay attention to the labels on the machine before carrying out maintenance, cleaning and replacement operations.

                                IMPORTANT

: During maintenance, cleaning, and replacement operations, never tamper with or 

                                remove the warning labels and the safety devices.

The maintenance technician is in charge of:

Adjusting the machine, calibrating the internal gears, even within the danger zones with closed and blocked fixed guards, and dan

-

gerous mobile components powered off and blocked.

Cleaning the internal parts of the machine, performing maintenance, providing technical assistance, troubleshooting, and replacing 

worn parts.

6.2.MAINTENANCE PRESCRIPTION

REMOVAL OF GUARDS AND SAFETY DEVICES:

Some interventions involve the removal of some guards from their position.

ONLY A QUALIFIED MAINTENANCE TECHNICIAN CAN REMOVE THESE GUARDS.

Once maintenance operations are complete, restore the initial position of the guards and block them with the provided fixing 

systems. 

ISOLATION FROM EXTERNAL SOURCES: 

The maintenance manager must isolate the machine from any external power supply source before removing the fixed 

guards.

Position the upstream 

equipment electrical power 

line protection device on 

“ZERO”

Switch off the main breaker and 

protect the plug by appropriate 

means.

Содержание RTF

Страница 1: ...INSTRUCTION MANUAL FOR USE SPIRAL MIXER MOD SK RTF RTS EN...

Страница 2: ...ive UNI EN 453 2010 Food Processing Machinery Safety And Hygiene in addition the constituent parts of the machine and intended to come into contact with the food product are in accordance with REGULAT...

Страница 3: ...6 1 Requisites of the maintenance technican 21 6 2 Maintenance prescription 21 6 3 Routine maintenance intervation 22 6 4 Scheduled maintenance intervention 23 6 5 Ceck list Routine Maintenance 24 6 6...

Страница 4: ...n force The instructions drawings and documents contained in this Manual constitute proprietary and confidential information and they cannot be reproduced either in whole or in part Moreover in the ev...

Страница 5: ...anyone standing within and or near the machine area putting his safety and health at risk Qualification of the recipients The machine is intended for industrial and professional use therefore it can...

Страница 6: ...ective The manual provides the information that proves its existence and the instructions and warnings to solve them see 5 5 and 5 5 1 of European standards EN 292 1 and EN 292 2 SAFETY COMPONENT Is a...

Страница 7: ...he following components 1 The tank contains the food products to be mixed and it is placed on the front area of the machine to which it is fixed the tank turns mechanically clockwise and it is started...

Страница 8: ...d conditional prospective short cir cuit current 6 kA Symmetrical Earth and neutral TT e TN Protection rating IP 21 Machine position Work bench used in the food industry with height ranging between 90...

Страница 9: ...lt 25 kg 1 1 10 kW 2 64 A 400 3 50 Hz 90 kg RTF 30 MO 400 x 260 32 lt 25 kg 1 1 10 kW 2 64 A 230 1 50 Hz 90 kg RTF 30 2V 400 x 260 32 lt 25 kg 2 1 10 kW 0 75 kW 2 5A 2 2A 4 6P 1400 900 400 3 50 Hz 90...

Страница 10: ...0 38 RTF 40 X X X 495 800 798 1190 535 840 990 0 44 RTF 50 X X X 495 800 798 1190 535 840 990 0 44 Model Version A B C D PACKAGING DIMENSIONS MO TR 2V width depth height Mc SK 10 X 290 600 610 740 410...

Страница 11: ...or objects resulting from failure to comply with the safety standards in force relative to lifting and moving materials inside and outside the plant 3 2 STORAGE The machine crate must be stored in an...

Страница 12: ...3 Make sure that the supply complies with that indicated with the PACKING LIST 3 5 LIFTING THE MACHINE FIG 3 The machine 12 kg 18 kg versions must be lifted by two operators from the base All the othe...

Страница 13: ...sistance and order spare parts 3 8 ASSEMBLING THE WHEELS FIG 5 Depending on the models and for transport reasons the machines are always shipped with the adjustable feet wheels removed Mount them as f...

Страница 14: ...tems IEC3644 HD384 CEI 64 8 latest edi tions In relation to the energy distribution system which powers the machine control equipment the machine must belong to one of the normalised TT or TN systems...

Страница 15: ...by following the procedure below Set the main switch upstream the machine to ON Turn the timer knob 2 to 30 Minutes for the models provided with timer Press key 1 I Visually check that the tank 3 rot...

Страница 16: ...ny danger zone except that in the front work part as this is protected with an interlock mobile guard on the front part of the moving tank The machine is fitted with the following safety systems 1 All...

Страница 17: ...ohibited to place any object under the machine base or between the support feet and base 7 It is prohibited to introduce products or objects with features other than those indicated for normal use 8 I...

Страница 18: ...es RISK DUE TO THE NATURE OF THE PRODUCT The machine is designed to mix dough made with flour salts yeast fats and liquids and other food ingredients In the presence of dust or powder wear a suitable...

Страница 19: ...od ingredients into the tank manually making sure the guard is OPEN During machine operation the remaining ingredi ents can be inserted into the tank with the guard CLOSED Handle the food ingredients...

Страница 20: ...motor thermal protection is triggered In this case wait for the machine to cool down completely before restarting it 5 6 NO VOLTAGE In the case of a power failure it can be restored by following the s...

Страница 21: ...ever tamper with or remove the warning labels and the safety devices The maintenance technician is in charge of Adjusting the machine calibrating the internal gears even within the danger zones with c...

Страница 22: ...emachine sproperoperation 6 3 ROUTINE MAINTENANCE INTERVENTION Cleaning the machine Cleanthemachineexternallywithaclothdampenedwithwater Lift the head 1 if provided and remove tank 2 as indicated in t...

Страница 23: ...e for gears Spiral rotation chain tensioning Remove the rear casing 1 by loosening the relative screws Remove the head casing 4 by loosening the relative screws lift the head if provided Loosen the nu...

Страница 24: ...rtments must be kept clean and dry Suction any dust or powder with a suction device At least every month Check effectiveness Mechanical connections Use suitable tools to check the tightness of the cla...

Страница 25: ...kers upstream of the power supply to the machine Contact the electrical energy supplier Restore the protection device once you have solved the cause that triggered it In the event the problem persists...

Страница 26: ...st be cleaned and disinfected CLEANING DIAGRAM Clean the surfaces from any residue of food product with plastic scrapers Suction the residue of flour or food products with a suction device Clean the f...

Страница 27: ...law All the metal or plastic bodywork the screws and any other parts in steel of plastic must be sent to waste collection institutions or companies in compliance with applicable law 7 3 DISPOSAL The e...

Страница 28: ...a current regulator must be installed IT IS MANDATORY after each transportation and before each testing to tighten all the screws Power to the electrical panel must be guaranteed by an adequate upstre...

Страница 29: ...HE DEVICES AND THEIR CONTACTS ARE REPRESENTED IN THE OFF POSITION OF THE NON FUNCTIONING ELECTRICAL PANEL WARNING If the supply voltage varies by more than 10 a current regulator must be installed IT...

Страница 30: ...TS ARE REPRESENTED IN THE OFF POSITION OF THE NON FUNCTIONING ELECTRICAL PANEL WARNING If the supply voltage varies by more than 10 a current regulator must be installed IT IS MANDATORY after each tra...

Страница 31: ...English SPIRAL MIXER SK RTF RTS 8 0 0 31 NOTE...

Страница 32: ...SPIRAL MIXER MOD SK RTF RTS...

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