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Maintenance

46 — English

Vacuum spray degassing — 03.11.2014

9.3

Maintenance certificate

All maintenance tasks have been completed according to the Reflex Installation, Operating and Maintenance Manual.

Date

Service organisation

Signature

Remarks

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Содержание Servitec 30 Mobil

Страница 1: ...Vacuum spray degassing 03 11 2014 Servitec 30 Mobil GB Operating manual Original operating manual...

Страница 2: ......

Страница 3: ...stallation conditions 18 6 1 1 Incoming inspection 18 6 2 Preparatory work 18 6 3 Execution 19 6 3 1 Hydraulic connection 20 6 4 Switching and make up variants 23 6 4 1 Pressure dependent Magcontrol m...

Страница 4: ...menu 39 8 2 3 Default settings 40 8 2 4 Messages 41 9 Maintenance 44 9 1 Maintenance schedule 45 9 2 Cleaning 45 9 2 1 Cleaning the dirt trap 45 9 3 Maintenance certificate 46 10 Disassembly 47 11 An...

Страница 5: ...ptional equipment and accessories on page 14 Notice Every person installing this equipment or performing any other work at the equipment is required to carefully read this operating manual prior to co...

Страница 6: ...e injuries Caution Damage to health The corresponding warning symbol in combination with the Caution signal term indicates a danger which may result in minor reversible injuries Attention Damage to pr...

Страница 7: ...required 3 4 Intended use The device is used in facility systems for stationary heating and cooling circuits The devices may be used only in systems that are sealed against corrosion and with the foll...

Страница 8: ...the system is de pressurised before performing installation removal or maintenance work at the connection points Caution risk of injury The contact with glycol containing water in facility systems fo...

Страница 9: ...ved or free gases must be eliminated The device uses a 3 ways motor ball valve for the hydraulic control of the facility and make up degassing and a vacuum for the degassing process itself The device...

Страница 10: ...2 3 4 5 6 1 Controller 6 PIS pressure transducer 2 Venting grille 7 PU vacuum degassing pump 3 ST dirt trap 8 Removable front shell 4 DV degassing valve WC Connection for the make up with fresh water...

Страница 11: ...system and the fresh water from the make up line It removes up to 90 percent of the dissolved gases from the water The degassing operation uses timer controlled cycles A cycle comprises the following...

Страница 12: ...es and displays them at the controller The controller provides 3 different degassing programmes and 2 different make up variants for selection and setting Degassing programmes Continuous degassing For...

Страница 13: ...maintaining station 6 PIS pressure transducer from the device Magcontrol For systems with diaphragm type pressure expansion tank Using the integrated PIS pressure sensor the system registers and monit...

Страница 14: ...ke up line you can regulate the entire make up quantity and the soft water capacity of Fillsoft softening systems The operational reliability of the device is assured and prevents the automatic make u...

Страница 15: ...assing Make up degassing 0 70 C 0 30 C Permissible ambient temperature 0 45 C Degree of discharge Dissolved gases Free gases 90 100 Noise level 55 db Degree of protection IP 54 Electrical power supply...

Страница 16: ...ssing 03 11 2014 Approximate values for the maximal Va system volume to be degassed under extreme conditions during commissioning at a nitrogen reduction from 18 mg l to 10 mg l 000168_001_R001 1 Cont...

Страница 17: ...rk is not carried out correctly there is a risk of burns and other injuries at the connection points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or mainte...

Страница 18: ...ort damage 2 Document any damage 3 Contact the forwarding agent to register a complaint accordingly 6 2 Preparatory work 000037_001_R001 max 45 C min 0 C DN 15 Preparing the connection of the device t...

Страница 19: ...location Prior to using the device check the screw connections for proper seating and sealing Note Avoid leaks at the connections When connecting the device to the facility system ensure that the conn...

Страница 20: ...71_001_R001 DC DC 500 DC DC 500 DC DC 500 Proceed as follows Prevent an overload of the ST dirt trap in the device caused by coarse dirt Install the DC gas rich degassing line upstream of the gas poor...

Страница 21: ...e facility system The device requires two DC degassing lines to the facility system One degassing line for the gas rich water from the facility system One degassing line for the degassed water back to...

Страница 22: ...ke up note the following conditions For a water make up via a BT mains disconnect receptacle its bottom edge must be at least 100 mm over the PU device pump Close the connection of the WC make up line...

Страница 23: ...174_001_R001 DC DC 20 WC 6bar 500 15 15 PIS V M M WC 15 1 2 3 5 6 4 1 Diaphragm expansion tank 5 DC degassing line degassed water 2 WC make up line 6 DC degassing line gas rich water 3 For optional eq...

Страница 24: ...t in the Customer menu of the device controller This operating mode is used for facilities with pressure maintaining stations and enables an elastic operation at constant pressure Water is added depen...

Страница 25: ...from the 230 V power supply Before you remove the covers completely isolate the device controller from the power supply The following descriptions apply to standard systems and are limited to the nece...

Страница 26: ...u Auto Manua l Stop Ok 15 14 13 12 11 10 9 8 1 4 3 5 6 7 2 000090_001_R001 1 L fuse for electronics and solenoid valves 9 Digital inputs Water meter Insufficient water 2 N fuse for solenoid valves 10...

Страница 27: ...ional 17 Make up 230 V 18 Make up 230 V 19 PE shield Level analogue input not used by the device 20 Level signal 21 Level 18 V 22 PE shield Pressure analogue input for display and make up controller m...

Страница 28: ...required please contact the Reflex Customer Service for the protocol of the RS 485 interface details of the connections and information about the accessories offered 6 5 2 1 Connecting the RS 485 inte...

Страница 29: ...ccording to applicable national and local regulations 7 2 Setting the minimum operating pressure for Magcontrol The P0 minimum operating pressure is required only for the make up with pressure depende...

Страница 30: ...e energise the pump prior to turning the pump at the fan wheel with a screwdriver Use the system to fill water into the device 1 Open the CD 3 ways motor ball valve to the system 2 Start turning the P...

Страница 31: ...flashes green in Manual mode The Auto LED is not illuminated when the system is stopped 9 Forward to the next menu 4 Stop For commissioning and entry of new values in the controller 10 Menu Call up t...

Страница 32: ...entire operating manual and verify the proper assembly Read the operating manual Only displayed if Magcontrol has been selected in the Servitec menu option P0 calculation see chapter 7 2 Setting the m...

Страница 33: ...Month and Year to the current date The date of an alarm will be stored in the fault memory Date Magcontrol Select this setting if you want to realise a pressure dependent automatic make up in system...

Страница 34: ...chapter 4 6 Optional equipment and accessories on page 14 This is the prerequisite for the make up quantity monitoring and the operation of a softening system With water meter no A contact water mete...

Страница 35: ...et in the With softening menu option Manufacturer specification for the replacement interval of the softening cartridges regardless of the calculated soft water capacity The system displays the Soften...

Страница 36: ...e automatic mode can be started as soon as the system is filled with water and the gases contained have been vented At the controller press Auto for automatic operation During commissioning continuous...

Страница 37: ...e default setting is 24 hours After expiry of the set time the device automatically switches to interval degassing Continuous degassing Interval degassing of the system water Designed for continuous o...

Страница 38: ...rator panel extinguishes Except for the display of information the device is non functional in Stop mode Function monitoring is stopped The PU vacuum pump is switched off The system returns an alarm i...

Страница 39: ...crewdriver to rotate the vacuum pump at the fan wheel of the pump motor before restarting Notice A jamming of the PU pump is prevented during operation thanks to forced starting action after 24 hours...

Страница 40: ...With water meter yes Maximum make up time 20 minutes Only Magcontrol Maximum make up cycles 3 cycles within 2 hours Only Magcontrol Degassing Degassing programme Interval degassing Continuous operati...

Страница 41: ...e Remedy Alarm reset 01 Minimum pressure Yes For Magcontrol setting only Set value not reached Water loss in the system Fault PU vacuum pump Expansion tank defective Check set value in the Customer or...

Страница 42: ...cable for damage Check the pressure transducer Quit 10 Maximum pressure For Magcontrol setting only Set value exceeded Check set value in the Customer or Service menu Set the tripping pressure of the...

Страница 43: ...he I O module Check the connection between option card and controller Replace the option card 31 EEPROM defective Yes EEPROM defective Internal calculation error Contact the Reflex Customer Service Qu...

Страница 44: ...at the connection points Caution risk of injury Bodily harm from a toppling device Ensure sufficient stability of the device Weigh down the bearing surface of the device s transport unit with suitabl...

Страница 45: ...irt trap The ST dirt trap in the DC degassing line must be cleaned after the expiry of the continuous degassing time at the latest Check the dirt traps after every filling action or extended operation...

Страница 46: ...sh Vacuum spray degassing 03 11 2014 9 3 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation Operating and Maintenance Manual Date Service organisati...

Страница 47: ...g medium Maintain a sufficient distance from the escaping medium Wear suitable personal protective equipment safety gloves and goggles Caution risk of burning Excessive surface temperatures in heating...

Страница 48: ...ivation 6 Disconnect the power cable of the device from the power supply 7 Disconnect all cables leading from the facility system to the device controller 8 Open the CD 3 ways motor ball valve in the...

Страница 49: ...Central customer service Switchboard Telephone number 49 0 2382 7069 0 Customer Service extension 49 0 2382 7069 9505 Fax 49 0 2382 7069 523 E mail service reflex de Technical hotline For questions ab...

Страница 50: ...g European Standard 61010 1 2002 08 Occupational Health and Safety Regulations of the trade associations German BGV Para 2 Manufacturer Reflex Winkelmann GmbH Gersteinstra e 19 D 59227 Ahlen Germany T...

Страница 51: ......

Страница 52: ...SI1455en 9125367 11 2014 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany Telefon 49 0 2382 7069 0 Telefax 49 0 2382 7069 588 www reflex de...

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