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10

SECTION 3 - INSTALLATION INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended only for the use by qualified personnel, specifically trained and experi-

enced in the installation of this type of heating equipment and related system components.

Installation

and service personnel may be required by some states to be licensed.  If your state is such, be sure your con-

tractor bears the appropriate license.  Persons not qualified shall not attempt to fix this equipment nor attempt

repairs according to these instructions.

WARNING:

Improper installation, adjustment, alteration, service or maintenance may damage the equip-

ment, create a hazard resulting in asphyxiation, explosion or fire, and will void the warranty.

CODE REQUIREMENTS

NOTE:

The heater should not be located in an area where possible water leakage will result in damage to the

area adjacent to the heater or to the structure.  When such locations cannot be avoided, it is recommended that

a suitable drain pan, with adequate drainage, be installed under the heater. The pan must not restrict combustion

air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest edition of

the  National  Fuel  Gas  Code, ANSI    Z223.1/NFPA54  and  National  Electrical  Code, ANSI/NFPA  70,  and  for

Canada, the latest edition of  CAN/CSA-B149 Installation Codes, and Canadian Electrical Code, CSA C22.1

Part 1 and Part 2.

SECTION 2 - GENERAL SPECIFICATIONS

These  heaters  are  design-certified  and  tested  under  the  latest  requirements  of  the ANSI  Z21.56  /  CSA  4.7

Standard for Gas-Fired Pool Heaters.  Each heater has been constructed and pressure-tested in accordance

with the requirements of Section IV Part HLW of the American Society of Mechanical Engineers Code, and fac-

tory fire-tested. 

All models are National Board registered. Temperature and pressure gauge is standard.  Direct Spark ignition

device is standard.  All heaters can be used either indoor or outdoors. 

Ambient Temperature Rating of Heater Components

Electronic Ignition Heater*                               -32°F to + 175°F

*Requires 120 or 240VAC Single-Phase 60 Hertz Power Supply

Rated inputs are suitable for up to 2,000 feet elevation.  The input will be reduced by approximately 4% for each

1,000 feet above 2,000 feet, as high elevation reduces gas and air density.

WARNING:

This unit contains refractory ceramic fiber (RCF) insulation in the combustion chamber. RCF, as

manufactured, does not contain respirable crystalline silica.  However, following sustained exposure to very

high  temperatures  (>2192

°

F),  the  RCF  can  transform  into  crystalline  silica  (cristabolite).  The  International

Agency for Research on Cancer (IARC) has classified the inhalation of crystalline silica (cristabolite) as car-

cinogenic to humans.

When removing the burner or heat exchanger, take precautions to avoid creating airborne dust and avoid

inhaling  airborne  fibers.  When  cleaning  spills,  use  wet  sweeping  or  High  Efficiency  Particulate Air  (HEPA)

filtered vacuum to minimize airborne dust. Use feasible engineering controls such as local exhaust ventilation

or  dust  collecting  systems  to  minimize  airborne  dust.  Wear  appropriate  personal  protective  equipment

including gloves, safety glasses with side shields, and appropriate NIOSH certified respiratory protection, to

avoid inhalation of airborne dust and airborne fiber particles.

Содержание 259B

Страница 1: ...switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire dep...

Страница 2: ...IMUM 3000 MAXIMUM Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced Automatic chemical dosing d...

Страница 3: ...Installation 26 Electrical Wiring 27 Transformer Wiring 28 Optional Left Hand Wiring 28 Plumbing Water Connections 29 Loose Plumbing Parts 32 Wiring Diagram 33 General Location of Controls 34 Control...

Страница 4: ...types must be of the same material or product throughout the entire exhaust installation to ensure proper securing and sealing WARNING Altering any Raypak pressure vessel by installing replacement hea...

Страница 5: ...g may keep the heater from lighting on the first try 6 Double check gas connections make sure no leaks are present Use soapy water to inspect 7 Double check incoming electrical power verify suf ficien...

Страница 6: ...uring spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning 3 Pregnant Women Beware Soaking in water over 102 F 39 C can cause fetal damage du...

Страница 7: ...pane can accumulate in confined areas extra care should be exercised when lighting propane heaters WARNING Should overheating occur or the gas supply fail to shut off turn off the manual gas control t...

Страница 8: ...ER OPERATION IMPORTANT FREEZE INFORMATION COLD CLIMATE Prolonged operation with water temperatures below 50 F is not recommended When starting the heater with water temperatures below 50 F operate the...

Страница 9: ...shipped inside a box in the carton with the heater STANDARD UNIT 1 1 Plastic Pipe Finish Flange for Gas Line 9 2 3 1 2 Vinyl Grommets 2 1 Bonding Lug with Mounting Screw 10 1 2 CPVC Slip Tee 3 3 2 CP...

Страница 10: ...Gas Fired Pool Heaters Each heater has been constructed and pressure tested in accordance with the requirements of Section IV Part HLW of the American Society of Mechanical Engineers Code and fac tory...

Страница 11: ...oor Stack Floor 0 Right Side 8 Back 6 Left Side 8 OUTDOOR INSTALLATION REAR EXHAUST Top Unobstructed Floor 0 Right Side 8 Back 12 Left Side 8 Clearance from top of vent terminal when using top vent Wh...

Страница 12: ...top surface of the heater shall be at least 3 ft above any forced air inlet or intake ducts located within 10 ft horizontally For installations in Canada pool heaters shall not be installed with the t...

Страница 13: ...13 Florida Building Code Fig 6 Florida Building Code 2010 Tie Down Method...

Страница 14: ...igital IID ignition using natural gas with bronze headers and cupro nickel tubes 2 Ratings are for natural gas and elevations up to 2 000 feet above sea level For elevations over 2 000 feet consult th...

Страница 15: ...3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 1...

Страница 16: ...er Glue or attach screws to fasten The existing screen is used at the intake end of the duct Install the combustion air duct in accordance with page 21 horizontal or page 22 vertical of this man ual 2...

Страница 17: ...ty of a vent material for application on a Category III or IV vent system Using improper venting materials can result in personal injury death or property damage VENTING Table D Venting Category Requi...

Страница 18: ...minate vent in window well stairwell alcove courtyard or other recessed area NOTE During winter months check the vent cap and make sure no blockage occurs from build up of snow or ice 10 DO NOT termin...

Страница 19: ...eys vent installations shall be in accordance with the NFGC U S or B149 Canada or applicable provisions of local building codes Natural Draft Vertical Venting Category I Fan Assisted Installation Natu...

Страница 20: ...straight pipe and four elbows The vent cap is not considered in the overall length of the venting system The connection from the appliance vent to the stack must be as direct as possible The horizonta...

Страница 21: ...titutions of flue pipe or vent cap material are allowed Such substitutions would jeopardize the safety and health of inhabitants Direct Vent Horizontal Through the Wall Installation These installation...

Страница 22: ...ot be installed in a well or below grade The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels The direct vent cap MUST NOT be installed with any combusti...

Страница 23: ...of water infiltration espe cially in snowy areas b It relieves lot line restrictions c It is easier to service the heater Care must be taken when locating the heater out doors because the flue gases d...

Страница 24: ...ystem at test pressures in excess of 1 2 psi 3 45 kPa Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line FAIL URE TO FOLLOW...

Страница 25: ...to the spa jets etc EXTERNAL AUXILIARY BYPASS VALVE Where Required BYPASS VALVE BYPASS SPRING UNITHERM GOVERNOR UG NOTE To avoid water damage or scalding due to valve operation drain pipe must be con...

Страница 26: ...h the heater Install bonding lug on lower right or left side of jacket as necessary for bonding the heater Mounting hole is provided on the jacket The Electronic Intermittent Ignition Device IID auto...

Страница 27: ...tch connection or using a two wire or three wire remote See pages 38 40 If using a switched GFCI power source the heater post purge function will be bypassed adversely affecting heater operation and l...

Страница 28: ...nd set the cover aside 4 Pull the bundle of heater wires back in from the right jacket panel 5 Remove the grommet from right panel and replace with the plug from the left hand side 6 Route supply line...

Страница 29: ...ver from the Flow Switch and discon nect the wiring WARNING Before performing any conversion steps make sure that all electrical power to the heater has been turned OFF 4 Rotate and remove the Flow Sw...

Страница 30: ...lation POOL HEATER WITH INTERNAL BYPASS BYPASS VALVE CHEMICAL INSERTION POINT TO POOL OR SPA FROM POOL OR SPA COARSE STRAINER FILTER PUMP THIS DIAGRAM IS RAYPAK S RECOMMENDATION AND IS NOT INTENDED TO...

Страница 31: ...unions CAUTION An additional source of heated water e g a solar heating system must be connected to the main line ahead of the heater inlet pipe in order for it to act as the primary heat source If th...

Страница 32: ...32 WIRING DIAGRAM...

Страница 33: ...SSURE SWITCH T P GAUGE BONDING LUG LOCATION FLOW SWITCH RIGHT ACCESS PANEL DIRECT VENT ACCESS PANEL 135 F 160 F HIGH LIMITS GAS CONNECTION 3 4 NPT LEFT ACCESS PANEL BONDING LUG LOCATION OPTIONAL WIRIN...

Страница 34: ...harnesses 3 Reaching underneath the PC board carefully remove all connectors and wires from the PC board and ON OFF toggle switch 4 Lift the front bezel lid and remove the two lower Phillips screws 5...

Страница 35: ...d fault history press the MODE and UP buttons simultaneously for 3 to 5 seconds The heater will continue to operate normally while in the Service Menu The first screen displayed is the Flame Strength...

Страница 36: ...Fahrenheit temperatures The UP or DOWN buttons will select Fahrenheit or Celsius on the temperature display Choose the desired temperature scale Spa Max Temp Spa Set Point Maximum Adjustment Refer to...

Страница 37: ...ded state Internal Fault Board fault replace board EEPROM Fault Memory fault Cycle power and reset set points Replace board if fault does not clear Clock Fireman Sw Time clock fireman switch circuit i...

Страница 38: ...he heater it only provides a switching function to turn the heater On or Off If your remote is supplying its own voltage to the heater it will not work with this heater and may damage the digital circ...

Страница 39: ...he control The actual setpoint will be con trolled by the remote control See Fig 30 4 Turn the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wi...

Страница 40: ...not cov ered by warranty Do not exceed 50 ft of total wiring using 18 AWG stranded copper wire rated for 105 C 221 F mini mum NOTE When using a time clock the heater will dis play Clock Fireman Sw wh...

Страница 41: ...RING GAS ORIFICE Be sure that electrical service to the heater has proper overload fuse or circuit breaker protection wire size and connections which comply with all applicable codes VISUAL INSPECTION...

Страница 42: ...amage Sooted heater Combustion fan not running Fan relay Fan 5 min Delay signal or Fan Fan Lockout signal Burned motor Air pressure switch Heater turns on for less Wiring than 4 seconds Incorrect supp...

Страница 43: ...ster wires and connector at Terminal P1 Check resistance value of the thermister Reference to chart below Replace thermister if not within 10 of values shown below If okay replace Circuit Board Temp D...

Страница 44: ...44 SECTION 6 REPLACEMENT PARTS...

Страница 45: ...225F 016225F 6 H Header Gasket 2 014109F 014109F 7 H U G Bypass Assembly 016227F 016227F 8 H U G Housing N A N A 9 H Unitherm Governor N A N A 10 H U G Retainer N A N A 11 H Bypass Valve N A N A 12 H...

Страница 46: ...48F 25 S Rear Flue Exhaust Cover 014149F 014149F 26 S Upper Cabinet Supports 014150F 014150F 27 S Vertical Cabinet Supports 014151F 014151F 28 S Window Reflector 014152F 014152F 29 S Control Wiring Bo...

Страница 47: ...wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1...

Страница 48: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A 48...

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