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45

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OUT

DESCRIPTION

259B

409B

B

BURNER  

1-B

Burner

014077F

014078F

    2-B

Gasket seal

014079F

014079F

4-B

Gas Orifice Natural (0-2000 Ft)*

014082F

014081F

Gas Orifice Natural (2000-5000 Ft)*

014084F

014083F

Gas Orifice Natural (5000-7000 Ft)*

014203F

014202F

Gas Orifice Propane (0-2000 Ft)*

014086F

014085F

Gas Orifice Propane (2000-5000 Ft)*

014088F

014087F

Gas Orifice Propane (5000-7000 Ft)*

014205F

014204F

5-B

Gas Orifice Flange O Ring    

014089F

014089F

C

CONTROLS

1-C

Thermostat Auto Reset 135 Deg Surface Mount

006725F

006725F

2-C

Thermostat Auto Reset 160 Deg Surface Mount

016213F

016213F

3-C

P. C. Board/Control 

014090F

014090F

    4-C

LCD Display

013640F

013640F

    5-C

Fuse 5 AMP

013733F

013733F

6-C

Temperature Sensor 

009577F

009577F

7-C

Flow Switch with Cover

007142F

007142F

    8-C

Flow Switch Paddle

010026F

010026F

9-C

Switch Air Pressure  (Vent)

007158F

007158F

10-C

Switch Air Pressure Differential   (Blower)

011760F

011760F

11-C

Rocker Switch 

009493F

009493F

12-C

Flue Exhaust Limit 400 Deg

016214F

016214F

FAN

1-F

Blower

014091F

014091F

    2-F

Blower Gasket

014092F

014092F

3-F

Mounting Plate

014093F

014093F

    4-F

Mounting Plate Gasket  

014080F

014080F

5-F

Combustion Air Orifice

0-2000 Ft

014095F

014175F

2000-5000 Ft

014208F

014207F

5000-7000 Ft

014210F

014209F

6-F

Combustion Air Venturi Adapter

014096F

014096F

7-F

Intake Air Vent Cap

012844F

012844F

G

GAS VALVE

1-G

Combination Valve - Nat. 

014097F

014097F

Combination Valve - Pro. 

014097F

014097F

    2-G

Bleedle Valve 1/8 NPT

007423F

007423F

H

HEAT EXCHANGER 

1-H

Heat Transfer (Includes Refractory)

016215F

016216F

    2-H

Heat Exchange Assy Cupro-Nickel ASME BR

016217F

016218F

    3-H

Inlet/Outlet Header ASME BR Complete

016219F

016220F

Inlet/Outlet Header ASME BR 

016221F

016222F

    4-H

Tube Bundle Cupro-Nickel ASME ** (Includes Refractory)

016223F

016224F

         5-H

Stud Bolt Kit  (6)

016225F

016225F

         6-H

Header Gasket (2)

014109F

014109F

    7-H

U.G. / Bypass Assembly

016227F

016227F

         8-H

U.G. Housing

N/A

N/A

         9-H

Unitherm Governor

N/A

N/A

         10-H

U.G. Retainer 

N/A

N/A

         11-H

Bypass Valve

N/A

N/A

         12-H

Bypass Spring (Silver)

N/A

N/A

         13-H

Bypass Shaft 

N/A

N/A

         23-H

U.G. / Bypass Assy Screws

016902F

016902F

         24-H

2" CPVC Pipe

016169F

016169F

         14-H

O-Ring Seal U.G. Housing Gasket

016230F

016230F

   15-H

Drain Valve 1/4 NPT

014158F

014158F

   16-H

Pipe Plug

016233F

016233F

17-H

2" CPVC Adapter 

005393F

005393F

18-H

2" CPVC Tee and Reducing Bushing

016234F

016234F

19-H

2" PVC Union Adapter 

014161F

014161F

   20-H

Adapter with Buttress Threads 

014162F

014162F

   21-H

2" CPVC Connector & Nut   

006723F

006723F

   22-H

O Ring    

006724F

006724F

J

CONTROL BOX

1-J

Transformer 120/240/24V

006736F

006736F

2-J

Blower Relay DPDT 24V

011720F

011720F

M

MISCELLANEOUS COMPONENTS

1-M

PRV 125 PSI 

011912F

011912F

2-M

T & P Gauge 

014647F

014647F

3-M

Control Bezel  (Includes Switch Decal)

014120F

014120F

     4-M

Switch/Decal-Membrane

014121F

014121F

5-M

Tube Sheet Inlet & Outlet Gaskets

016235F

016235F

6-M

Heat Exchanger Seal Gasket

016236F

016236F

7-M

Inspection Panel Seal Gasket 

016251F

016251F

8-M

Window Combustion Chamber

006947F

006947F

9-M

Blower / Air Pressure Switch Sample Tube (Not Shown)

010348F

010348F

10-M

Fastener Kit  (Includes 6 each Bolt & Washers)

014174F

014174F

11-M

Touch-up Paint Cool Dark Gray   (Not Shown)

750256

750256

12-M

RTV Sealant 2.8 oz   (Not Shown)

008924F

008924F

RTV Sealant 10 oz    (Not Shown)

005755F

005755F

13-M

Seal Gaskets

010780F

010780F

14-M

Wire Bonding Connector  

007155F

007155F

15-M

Gas Line Cabinet Flange

016176F

016176F

*FOR INSTALLATION AT OVER 2,000 FEET ABOVE SEA LEVEL, DERATE 4% PER I,000 FEET ABOVE SEA LEVEL.

**WARNING: The Hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also

damaged the bypass valve and Unitherm Governor.  We recommend you replace the Unitherm Governor and

inspect the bypass assembly.  Failure to do so could cause premature failure of this replacement part.

Содержание 259B

Страница 1: ...switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire dep...

Страница 2: ...IMUM 3000 MAXIMUM Free Chlorine MUST NOT EXCEED 5 PPM Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced Automatic chemical dosing d...

Страница 3: ...Installation 26 Electrical Wiring 27 Transformer Wiring 28 Optional Left Hand Wiring 28 Plumbing Water Connections 29 Loose Plumbing Parts 32 Wiring Diagram 33 General Location of Controls 34 Control...

Страница 4: ...types must be of the same material or product throughout the entire exhaust installation to ensure proper securing and sealing WARNING Altering any Raypak pressure vessel by installing replacement hea...

Страница 5: ...g may keep the heater from lighting on the first try 6 Double check gas connections make sure no leaks are present Use soapy water to inspect 7 Double check incoming electrical power verify suf ficien...

Страница 6: ...uring spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning 3 Pregnant Women Beware Soaking in water over 102 F 39 C can cause fetal damage du...

Страница 7: ...pane can accumulate in confined areas extra care should be exercised when lighting propane heaters WARNING Should overheating occur or the gas supply fail to shut off turn off the manual gas control t...

Страница 8: ...ER OPERATION IMPORTANT FREEZE INFORMATION COLD CLIMATE Prolonged operation with water temperatures below 50 F is not recommended When starting the heater with water temperatures below 50 F operate the...

Страница 9: ...shipped inside a box in the carton with the heater STANDARD UNIT 1 1 Plastic Pipe Finish Flange for Gas Line 9 2 3 1 2 Vinyl Grommets 2 1 Bonding Lug with Mounting Screw 10 1 2 CPVC Slip Tee 3 3 2 CP...

Страница 10: ...Gas Fired Pool Heaters Each heater has been constructed and pressure tested in accordance with the requirements of Section IV Part HLW of the American Society of Mechanical Engineers Code and fac tory...

Страница 11: ...oor Stack Floor 0 Right Side 8 Back 6 Left Side 8 OUTDOOR INSTALLATION REAR EXHAUST Top Unobstructed Floor 0 Right Side 8 Back 12 Left Side 8 Clearance from top of vent terminal when using top vent Wh...

Страница 12: ...top surface of the heater shall be at least 3 ft above any forced air inlet or intake ducts located within 10 ft horizontally For installations in Canada pool heaters shall not be installed with the t...

Страница 13: ...13 Florida Building Code Fig 6 Florida Building Code 2010 Tie Down Method...

Страница 14: ...igital IID ignition using natural gas with bronze headers and cupro nickel tubes 2 Ratings are for natural gas and elevations up to 2 000 feet above sea level For elevations over 2 000 feet consult th...

Страница 15: ...3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 1...

Страница 16: ...er Glue or attach screws to fasten The existing screen is used at the intake end of the duct Install the combustion air duct in accordance with page 21 horizontal or page 22 vertical of this man ual 2...

Страница 17: ...ty of a vent material for application on a Category III or IV vent system Using improper venting materials can result in personal injury death or property damage VENTING Table D Venting Category Requi...

Страница 18: ...minate vent in window well stairwell alcove courtyard or other recessed area NOTE During winter months check the vent cap and make sure no blockage occurs from build up of snow or ice 10 DO NOT termin...

Страница 19: ...eys vent installations shall be in accordance with the NFGC U S or B149 Canada or applicable provisions of local building codes Natural Draft Vertical Venting Category I Fan Assisted Installation Natu...

Страница 20: ...straight pipe and four elbows The vent cap is not considered in the overall length of the venting system The connection from the appliance vent to the stack must be as direct as possible The horizonta...

Страница 21: ...titutions of flue pipe or vent cap material are allowed Such substitutions would jeopardize the safety and health of inhabitants Direct Vent Horizontal Through the Wall Installation These installation...

Страница 22: ...ot be installed in a well or below grade The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels The direct vent cap MUST NOT be installed with any combusti...

Страница 23: ...of water infiltration espe cially in snowy areas b It relieves lot line restrictions c It is easier to service the heater Care must be taken when locating the heater out doors because the flue gases d...

Страница 24: ...ystem at test pressures in excess of 1 2 psi 3 45 kPa Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line FAIL URE TO FOLLOW...

Страница 25: ...to the spa jets etc EXTERNAL AUXILIARY BYPASS VALVE Where Required BYPASS VALVE BYPASS SPRING UNITHERM GOVERNOR UG NOTE To avoid water damage or scalding due to valve operation drain pipe must be con...

Страница 26: ...h the heater Install bonding lug on lower right or left side of jacket as necessary for bonding the heater Mounting hole is provided on the jacket The Electronic Intermittent Ignition Device IID auto...

Страница 27: ...tch connection or using a two wire or three wire remote See pages 38 40 If using a switched GFCI power source the heater post purge function will be bypassed adversely affecting heater operation and l...

Страница 28: ...nd set the cover aside 4 Pull the bundle of heater wires back in from the right jacket panel 5 Remove the grommet from right panel and replace with the plug from the left hand side 6 Route supply line...

Страница 29: ...ver from the Flow Switch and discon nect the wiring WARNING Before performing any conversion steps make sure that all electrical power to the heater has been turned OFF 4 Rotate and remove the Flow Sw...

Страница 30: ...lation POOL HEATER WITH INTERNAL BYPASS BYPASS VALVE CHEMICAL INSERTION POINT TO POOL OR SPA FROM POOL OR SPA COARSE STRAINER FILTER PUMP THIS DIAGRAM IS RAYPAK S RECOMMENDATION AND IS NOT INTENDED TO...

Страница 31: ...unions CAUTION An additional source of heated water e g a solar heating system must be connected to the main line ahead of the heater inlet pipe in order for it to act as the primary heat source If th...

Страница 32: ...32 WIRING DIAGRAM...

Страница 33: ...SSURE SWITCH T P GAUGE BONDING LUG LOCATION FLOW SWITCH RIGHT ACCESS PANEL DIRECT VENT ACCESS PANEL 135 F 160 F HIGH LIMITS GAS CONNECTION 3 4 NPT LEFT ACCESS PANEL BONDING LUG LOCATION OPTIONAL WIRIN...

Страница 34: ...harnesses 3 Reaching underneath the PC board carefully remove all connectors and wires from the PC board and ON OFF toggle switch 4 Lift the front bezel lid and remove the two lower Phillips screws 5...

Страница 35: ...d fault history press the MODE and UP buttons simultaneously for 3 to 5 seconds The heater will continue to operate normally while in the Service Menu The first screen displayed is the Flame Strength...

Страница 36: ...Fahrenheit temperatures The UP or DOWN buttons will select Fahrenheit or Celsius on the temperature display Choose the desired temperature scale Spa Max Temp Spa Set Point Maximum Adjustment Refer to...

Страница 37: ...ded state Internal Fault Board fault replace board EEPROM Fault Memory fault Cycle power and reset set points Replace board if fault does not clear Clock Fireman Sw Time clock fireman switch circuit i...

Страница 38: ...he heater it only provides a switching function to turn the heater On or Off If your remote is supplying its own voltage to the heater it will not work with this heater and may damage the digital circ...

Страница 39: ...he control The actual setpoint will be con trolled by the remote control See Fig 30 4 Turn the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wi...

Страница 40: ...not cov ered by warranty Do not exceed 50 ft of total wiring using 18 AWG stranded copper wire rated for 105 C 221 F mini mum NOTE When using a time clock the heater will dis play Clock Fireman Sw wh...

Страница 41: ...RING GAS ORIFICE Be sure that electrical service to the heater has proper overload fuse or circuit breaker protection wire size and connections which comply with all applicable codes VISUAL INSPECTION...

Страница 42: ...amage Sooted heater Combustion fan not running Fan relay Fan 5 min Delay signal or Fan Fan Lockout signal Burned motor Air pressure switch Heater turns on for less Wiring than 4 seconds Incorrect supp...

Страница 43: ...ster wires and connector at Terminal P1 Check resistance value of the thermister Reference to chart below Replace thermister if not within 10 of values shown below If okay replace Circuit Board Temp D...

Страница 44: ...44 SECTION 6 REPLACEMENT PARTS...

Страница 45: ...225F 016225F 6 H Header Gasket 2 014109F 014109F 7 H U G Bypass Assembly 016227F 016227F 8 H U G Housing N A N A 9 H Unitherm Governor N A N A 10 H U G Retainer N A N A 11 H Bypass Valve N A N A 12 H...

Страница 46: ...48F 25 S Rear Flue Exhaust Cover 014149F 014149F 26 S Upper Cabinet Supports 014150F 014150F 27 S Vertical Cabinet Supports 014151F 014151F 28 S Window Reflector 014152F 014152F 29 S Control Wiring Bo...

Страница 47: ...wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1...

Страница 48: ...www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A 48...

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