C120R Operator Service Maintenance Manual
800.392.2686
15
Safety
Never operate or allow someone to operate the machine while
under the influence of alcohol, drugs, or any medication that
could affect the operator’s performance and concentration.
Maintain a drug-free work place.
Always operate this machine with all safety equipment in place
and working. Make sure all controls are properly adjusted
for safe operation.
Do not change the engine governor settings or over speed the
engine. The governor controls the maximum safe operating
speed of the engine
Never leave this machine unattended with the engine running.
Use only your hand to operate the controls. Never use a foot,
knee, rope or any extension device.
Never hand-feed this machine for any reason.
Contact with moving parts, belts or rotating cutter wheels
can kill, injure or dismember.
Turn off engine and wait for all movement to stop before
working on this machine. Lock-out/Tag Out all controls.
If equipped, the Emergency Stop buttons must be operating
properly. These should each be checked and verified to shut
down the engine by the operator prior to performing any work.
CAUTION! FLYING DEBRIS! NEVER stand or allow anyone
else to be directly in front of the In-Feed conveyor or directly
behind the discharge conveyor!
Stay away from the discharge chute while the rotor is
turning. Material being discharged can cause severe injury,
blindness or death.
Always operate this machine from the operator area. Never
stand directly in front or in back of machine as flying objects
could be thrown during operation.
Never move this machine, or make adjustments or repairs,
while the engine is running.
While Servicing and Performing
Maintenance on the Machine
ALWAYS Block the wheels to prevent unintended movement.
Adhere to your LOCK-OUT/TAG-OUT procedure when
performing maintenance or repairs to this machine. Locking
and tagging out equipment safeguards those working on
equipment from being injured by its unexpected energized
or releasing stored energy.
To prevent fires, clean debris and chaff from the engine and
muffler areas.
Periodically check that all nuts and bolts, hose clamps, and
hydraulic fittings are tight.
When removing the fuel cap, unscrew it slowly, and hold it
firmly. The cap may otherwise be thrown due to pressure
buildup caused by an increase in temperature.
For your safety, repair or replace all damaged or worn parts
immediately. Replacement parts which are authorized by
Rayco are the only parts which should be used for repair or
replacement on this machine.
Altering this equipment, or using this equipment in such a
way as to circumvent its design capabilities and capacities,
could result in serious injury or fatality and WILL VOID THE
WARRANTY.
Do not alter this machine in any manner. Alterations such
as attaching a rope to the control bar may result in personal
injury or death.
NEVER remove the cap from the hydraulic tank or reservoir
while the Horizontal Grinder is running. Hot oil under pressure
will cause injury.
Relieve hydraulic system pressure before repairing or
adjusting fittings, hoses, tubing, or other system components
Before Starting Engine
Start the engine only from the operator compartment. Never
short across the starter terminate or across the batteries.
Shorting could damage the electrical system by bypassing
the engine neutral start system.
Inspect the condition of the seat belt (if equipped) and of
the mounting hardware. Replace any parts that are worn or
damaged. Regardless of appearance, replace the seat belt
after three years of use. Do not use a seat belt extension
on a retractable seat belt.
Adjust the seat so that full pedal travel can be achieved with
the operator’s back against the back of the seat.
Make sure that the machine is equipped with a lighting system
that is adequate for the job conditions. Make sure that all
machine lights are working properly.
Before you start the engine and before you move the machine,
make sure that no one is underneath the machine, around
the machine, or on the machine. Make sure that the area is
free of personnel.
Visibility Information
Before you start the machine, perform a walk-around
inspection in order to ensure that there are no hazards
around the machine.
While the machine is in operation, constantly survey the area
around the machine in order to identify potential hazards as
hazards become visible around the machine.
Your machine may be equipped with visual aids. Some
examples of visual aids are Closed Circuit Television and
mirrors. Before operating the machine, ensure that the visual
aids are in proper working condition and that the visual aids
are clean. Adjust the visual aids using the procedures that
are located in this Operation and Maintenance manual.
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