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PUREGAS, LLC

P4200W2 Series Air Dryer User’s Guide

Page 4 of 113

P012308 - Rev. E

3. Table of Contents

1. Welcome & Congratulations .......................... 3

2. Introduction ..................................................... 3

3. Table of Contents ............................................. 4

4. Safety & Warning Information ...................... 6

5. Overview & Specifications .............................. 9

5.1 Product Description .................................... 9

5.2 Key Features ............................................... 9

5.3 P4200W2 Series Air Dryer Models ............ 9

5.4 Technical Specifications ........................... 10

5.5 Dryer Function Overview ......................... 11

6. Installing Your Dryer .................................... 12

6.1 Safety & Warning Information ................. 12

6.2 Before You Begin ..................................... 13

6.3 Included Contents ..................................... 14

6.4 Required Tools and Materials ................... 14

6.5 Installation Steps ....................................... 15

6.6 Installation Checklist ................................ 22

7. Registering Your Dryer................................. 23

8. Operating Your Dryer .................................. 24

8.1 Safety & Warning Information ................. 24

8.2 Connecting an Air Line to the Dryer ........ 25

8.3 Powering the Dryer ON & OFF ................ 25

8.4 Using the Front Panel Display .................. 26

8.5 Identifying Dryer Alarms ......................... 29

8.6 Accessing the Setup Menu ........................ 33

8.7 Using the System Setup Menu .................. 34

8.8 Using the Alarm Setup Menu ................... 38

8.9 Using the Network Setup Menu................ 43

8.10 Removing the Front Panel ...................... 48

8.11 Removing the Top Cover ........................ 48

8.12 Depressurizing the Dryer ........................ 49

8.13 Connecting to Common Alarm Socket ... 49

8.14 Setting the System Pressure .................... 50

8.15 Setting the Static Pressure ....................... 51

8.16 Setting the Outlet Pressure ...................... 52

8.17 Connecting via Web Browser ................. 53

8.18 Using the Status Screen .......................... 55

8.19 Using the Setup Screen ........................... 58

8.20 Using the Event Screen ........................... 61

8.21 Using the Alarm Screen .......................... 62

8.22 Using the Firmware Screen ..................... 63

8.23 Connecting via SNMP ............................ 65

9. Testing Your Dryer ....................................... 66

9.1 Safety & Warning Information ................. 66

9.2 Measuring Compressor Amp Draw .......... 67

9.3 Measuring Voltage to Compressor ........... 68

9.4 Measuring Voltage at the Power Line

Filter ............................................................... 69

9.5 Measuring Incoming Voltage ................... 70

9.6 Measuring Voltages at Solid State Relay .. 71

9.7 Testing Consistent Heatless Dryer

Cycling............................................................ 73

9.8 Testing Unloader Valve ............................ 74

9.9 Measuring Heatless Dryer Solenoid

Voltage............................................................ 75

9.10 Testing Precooler Fan ............................. 76

9.11 Testing Safety Relief Valve .................... 76

9.12 Testing Compressor ON/OFF Cycling ... 77

9.13 Testing High Duty Cycle Alarm ............. 78

9.14 Testing Humidity Alarm and System

Shutdown ........................................................ 79

9.15 Testing High Outlet Pressure Alarm ....... 81

9.16 Testing Low Outlet Pressure Alarm........ 82

9.17 Testing Air Fittings & Hoses for Leaks .. 84

Содержание P4200W2

Страница 1: ...P012308 Rev E P4200W2 Series Air Dryer User s Guide Models covered P4200W2 P4200W2LP P4202W2 P4202W2LP P4202W2H...

Страница 2: ......

Страница 3: ...2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction specific to...

Страница 4: ...Panel 48 8 11 Removing the Top Cover 48 8 12 Depressurizing the Dryer 49 8 13 Connecting to Common Alarm Socket 49 8 14 Setting the System Pressure 50 8 15 Setting the Static Pressure 51 8 16 Setting...

Страница 5: ...ning 99 13 5 High Outlet Pressure Alarm 99 13 6 Can t Create a High Pressure Alarm 100 13 7 Low Outlet Pressure Alarm 100 13 8 Can t Create a Low Pressure Alarm 101 13 9 High Flow Rate Alarm 101 13 10...

Страница 6: ...tention for these warnings and read them as you encounter them WARNING For your safety all the information in this User s Guide must be followed to minimize the risk of electrical shock and prevent pr...

Страница 7: ...ing Your Dryer section will ensure optimal performance over the lifecycle of your air dryer CAUTION Incoming power to dryer must be 15 amp service recommended 10 amp slow blow fuse 110 125 VAC 50 60 H...

Страница 8: ...t be supplied by the user CAUTION Observe precautions for handling Electrostatic Sensitive Devices IMPORTANT Installation of PUREGAS air dryers are intended for network telecommunication facilities no...

Страница 9: ...easier access for adjustment and maintenance and ultra quiet compressors with an industry leading maintenance interval of 8 000 hours 5 2 Key Features LCD display of all operating parameters Solid st...

Страница 10: ...15 Amp service recommended Outlet Pressure Range 35 138 KPa 2 69 KPa 35 138 KPa 2 69 KPa 35 138 KPa Outlet Air Humidity Less than 2 RH Compressor 2 cylinder 3 4 HP oil less type compressor Drying Met...

Страница 11: ...d air 5 Capacity Control Valve Regulates System Pressure at 345 KPa 50 PSI and prevents air from bleeding back through the Heatless Dryer 6 Air Tank Stores dry compressed air 7 Static Pressure Regulat...

Страница 12: ...jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these components to become...

Страница 13: ...lated and free from abrasive dust or chemicals 6 2 3 2 Ambient temperature is between 5 and 30 C optimal NOTE Higher temperatures will decrease component lifespan 6 2 3 3 Meets the following power req...

Страница 14: ...side the dryer 2 Alarm Connector 1 User s Guide not shown 1 Mini CD not shown 1 Allen Wrench 1 Purge Muffler 1 Compressor Connector Tool 1 Power Cord 6 4 Required Tools and Materials Large adjustable...

Страница 15: ...NG DAMAGE is detected file a claim with the shipping company prior to continuing the installation procedures 6 5 2 Place the dryer at the operating location 6 5 3 Remove the Front Panel 6 5 4 Check fo...

Страница 16: ...nch remove the shipping block from under the Compressor Plate Discard block and bolt 6 5 6 Remove the ship loose contents package On BACK of dryer 6 5 7 Verify that the Red Orifice Plug is still insta...

Страница 17: ...outlet 110 125 VAC power outlet for P4200W2 and P4200W2LP model 220 230 VAC 1 phase power outlet for P4202W2 P4202W2LP and P4202W2H models 6 5 12 Power the dryer ON NOTE The Compressor and Heatless D...

Страница 18: ...E 6 5 13 2 Turn the knob until the reading on the Pressure Gauge is 345 KPa 50 PSI 6 5 13 3 Push the knob in to lock 6 5 14 Let the dryer run until the Humidity drops below 2 may take up to 15 minutes...

Страница 19: ...Be careful when removing plug System may be pressurized 6 5 17 Connect the air supply line to the Outlet Pressure Port PUREGAS recommends using Installation Kit P011752 to connect your air dryer to th...

Страница 20: ...sure Gauge is 138 KPa 20 PSI 6 5 19 3 Push knob in to lock 6 5 20 Set the Outlet Pressure 6 5 20 1 Pull the Outlet Pressure Regulator knob out or loosen the retaining nut LP models 6 5 20 2 Turn knob...

Страница 21: ...NOT running 6 5 21 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 6 5 21 2 Use a 1 inch paint brush to dab soapy water on the air fitting or hos...

Страница 22: ...Common and N O for CLOSE ON ALARM operation 6 5 24 REGISTER YOUR DRYER See section 7 for details 6 6 Installation Checklist No shipping damage was detected Dryer location meets the following requirem...

Страница 23: ...to activate the Limited Warranty on your product Once you register you are eligible to receive free technical support as well as updates concerning your PUREGAS products Register Online at www puregas...

Страница 24: ...hock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a...

Страница 25: ...supply line to the Outlet Pressure Port PUREGAS recommends using Installation Kit P011752 to connect your air dryer to the air supply line See section 11 6 for detail 8 3 Powering the Dryer ON OFF 8...

Страница 26: ...CTION Button Acts as a HOLD button to freeze the current information screen on the display When pressed again it will allow the information screens to begin cycling again Acts as an ENTER button in th...

Страница 27: ...Sys Status Screen SYS STATUS Running Status of the system ONLINE System is Online SHUTDOWN System has been shutdown as a result of either a High Humidity or High Cabinet Temperature alarm CAB TEMP Te...

Страница 28: ...CLE The percentage of time the Compressor is ON versus time it is OFF during the last Air Tank pressurization cycle TOTAL How many hours the Compressor has run since the last Compressor Total Time Res...

Страница 29: ...displayed showing the Date and Time that the alarm occurred 8 5 1 1 Press the Info Button to see the detail of the alarm See section 13 12 for troubleshooting information 8 5 2 High Humidity Alarm Oc...

Страница 30: ...ime that the alarm occurred 8 5 3 1 Press the Info Button to see the detail of the alarm See section 13 7 for troubleshooting information 8 5 4 High Outlet Pressure Alarm Occurs when the Outlet Pressu...

Страница 31: ...that the alarm occurred 8 5 5 1 Press the Info Button to see the detail of the alarm See section 13 9 for troubleshooting information 8 5 6 High Duty Cycle Alarm Occurs when the Duty Cycle DUTY CYCLE...

Страница 32: ...Time Alarm Occurs when the Compressor has reached an 8 000 Hour maintenance interval Perform the required maintenance This screen will be displayed showing the Date and Time that the alarm occurred 8...

Страница 33: ...olds is factory programmed with a default value Many of can be modified to levels based upon your specific application Network Setup Used to configure network settings including the IP Address Subnet...

Страница 34: ...lay default setting is ON 8 7 3 1 Press the Enter Button to access the edit screen 8 7 3 2 Press the Left Right Arrow Buttons to Select the correct choice On or Off 8 7 3 3 Press the Enter Button to s...

Страница 35: ...Buttons to Select the digit to change 8 7 5 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 7 5 4 Press the Enter Button to submit the new setting 8 7 5 5 Press the Left...

Страница 36: ...firm the selected choice This will reset the Total Time to zero 0 8 7 8 Press the Up Arrow Button to access the next screen 8 7 9 Reset To Factory Default Values 8 7 9 1 Press the Enter Button to acce...

Страница 37: ...the digit to change 8 7 11 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 7 11 4 Press the Enter Button to submit the new setting 8 7 11 5 Press the Left Right Arrow But...

Страница 38: ...ress the Enter Button to access the edit screen 8 8 3 2 Press the Left Right Arrow Buttons to select the digit to change 8 8 3 3 Press the Up Down Arrow Buttons to Change the value of the selected dig...

Страница 39: ...Buttons to Select the digit to change 8 8 5 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 5 4 Press the Enter Button when to submit the new setting 8 8 5 5 Press the...

Страница 40: ...Buttons to Select the digit to change 8 8 7 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 7 4 Press the Enter Button when to submit the new setting 8 8 7 5 Press the...

Страница 41: ...uttons to Select the digit to change 8 8 9 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 9 4 Press the Enter Button when to submit the new setting 8 8 9 5 Press the L...

Страница 42: ...ttons to Select the digit to change 8 8 11 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 11 4 Press the Enter Button when to submit the new setting 8 8 11 5 Press the...

Страница 43: ...rrow Buttons to Select the N in Network Setup 8 9 1 1 Press the Enter Button to access Network Setup 8 9 2 Enter Keyword default Keyword is 123456 8 9 2 1 Press the Left Right Arrow Buttons to Select...

Страница 44: ...to Select the digit to change 8 9 3 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 9 3 4 Press the Enter Button when to submit the new setting 8 9 3 5 Press the Left Ri...

Страница 45: ...ns to Select the digit to change 8 9 5 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 9 5 4 Press the Enter Button when to submit the new setting 8 9 5 5 Press the Left...

Страница 46: ...tons to Select the digit to change 8 9 7 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 9 7 4 Press the Enter Button when to submit the new setting 8 9 7 5 Press the Lef...

Страница 47: ...e Left Right Arrow Buttons to Select the digit to change 8 9 9 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 9 9 4 Press the Enter Button when to submit the new setting...

Страница 48: ...s 8 10 2 Pull the Front Panel away from the dryer 8 11 Removing the Top Cover 8 11 1 Use he included Allen Wrench to unlock the two 2 Trigger Latches 8 11 2 Depress the two 2 Trigger Latches 8 11 3 Li...

Страница 49: ...ssure is released NOTE To prevent pressure from building back up power the dryer OFF section 8 3 8 12 3 Reinstall the Front Panel section 8 10 8 13 Connecting to Common Alarm Socket 8 13 1 Insert the...

Страница 50: ...the System Pressure 8 14 1 Remove the Front Panel section 8 10 With Compressor running 8 14 2 Pull the Capacity Control Valve knob out 8 14 3 Turn the knob until the reading on the Pressure Gauge is 3...

Страница 51: ...E 8 15 Setting the Static Pressure 8 15 1 Remove the Front Panel section 8 10 8 15 2 Pull the Static Pressure Regulator knob out 8 15 3 Turn knob until the reading on the Pressure Gauge is 138 KPa 20...

Страница 52: ...16 Setting the Outlet Pressure 8 16 1 Remove the Front Panel section 8 10 8 16 2 Pull the Outlet Pressure Regulator knob out 8 16 3 Turn knob until Outlet Pressure OUTLET reading is at the desired se...

Страница 53: ...ox Web Browser If the Air Dryer IS NOT connected to an IP network and has not been configured with IP information Use the default IP Address 192 168 1 100 of the air dryer to connect Use an IP Cable m...

Страница 54: ...r System Alarms Network and Keyword can be made in this screen Event Screen Displays all events such as alarms changes made and alarm resets registered by the P4200W2 Series Air Dryer This screen is i...

Страница 55: ...larms monitored in the P4200W2 Series Air Dryer Provides remote ALARM RESET Readings are displayed in BLACK unless an alarm is present Alarms are displayed in RED next to the parameter in alarm Alarm...

Страница 56: ...uide Page 56 of 113 P012308 Rev E 8 18 1 Resetting an Alarm 8 18 1 1 Click on the ALARM RESET Button to remotely reset Air Dryer alarms displayed on Status Screen 8 18 1 2 Enter Keyword default is 123...

Страница 57: ...308 Rev E 8 18 2 Resetting a Compressor Total Run Time 8 18 2 1 Click on the RESET COMPRESSOR TOTAL RUN TIME Button to remotely reset Compressor Total Run Time displayed on Status Screen 8 18 2 2 Ente...

Страница 58: ...ns for the System Alarms Network and Keyword can be made in this screen Values in BLUE represent the current setting The ENTER Button is used to change values The CHANGE KEYWORD Button allows you to c...

Страница 59: ...8 19 1 Changing a Threshold or Setup value 8 19 1 1 Click on the value to change 8 19 1 2 Type in the new value 8 19 1 3 Click the ENTER Button when done 8 19 1 4 Enter Keyword default is 123456 8 19...

Страница 60: ...v E 8 19 2 Changing the Keyword 8 19 2 1 Click on CHANGE KEYWORD Button to change the keyword 8 19 2 2 Type the Old Keyword 8 19 2 3 Type the New Keyword 8 19 2 4 Type the Confirm New Keyword 8 19 2 5...

Страница 61: ...e Event Screen Displays all events such as alarms changes made and alarm resets registered by the P4200W2 Series Air Dryer This screen is informational only Click on the column headings to sort data a...

Страница 62: ...8 Rev E 8 21 Using the Alarm Screen Displays all the Alarms registered by the P4200W2 Series Air Dryer This screen is informational only Click on the column headings to sort data according to that col...

Страница 63: ...date of the P4200W2 Series Air Dryer Current Version Displays the current firmware version of the P4200W2 Series Air Dryer New Version File Displays the new location and new firmware version chosen Th...

Страница 64: ...Firmware 8 22 1 1 Click on BROWSE Button to locate the firmware file 8 22 1 2 Navigate and select the correct bin file Press the OK Button 8 22 1 3 Click the ENTER Button 8 22 1 4 Enter Keyword defau...

Страница 65: ...ic SNMP Management software used on your network This software requires a SNMP Definition Configuration File MIB file in order to properly communicate with the Air Dryer This file is named PuregasP420...

Страница 66: ...remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these component...

Страница 67: ...ssor running the running amps should measure 8 6 amps or below for the P4200W2 P4200W2LP models 3 9 or below for the P4202W2 P4202W2LP models 4 2 or below for the P4202W2H model If the Compressor meas...

Страница 68: ...he voltage between the BLACK and WHITE wires 9 3 3 1 Place the Voltmeter probes in the openings in the power connector The voltage should measure 110 125 VAC for the P4200W2 P4200W2LP models 220 230 V...

Страница 69: ...t they touch the metal contacts The voltage should measure 110 125 VAC for the P4200W2 P4200W2LP models 220 230 VAC for the P4202W2 P4202W2LP P4202W2H models If any of the voltage measurements are dif...

Страница 70: ...that they touch the metal contacts The voltage should measure 110 125 VAC for the P4200W2 P4200W2LP models 220 230 VAC for the P4202W2 P4202W2LP P4202W2H models If the incoming voltage measures less...

Страница 71: ...6 2 Locate the Solid State Relay inside the Top Section of the air dryer With the Compressor running 9 6 3 Use a Voltmeter to measure across the AC terminals The voltage should measure 0 VAC 9 6 4 Us...

Страница 72: ...the P4200W2 P4200W2LP models 220 230 VAC for the P4202W2 P4202W2LP P4202W2H models 9 6 6 Use a Voltmeter to measure across the DC terminals The voltage should measure 0 VDC 9 6 7 Reinstall the Top Cov...

Страница 73: ...the Heatless Dryer 9 7 3 Place your hand beneath the purge fittings to feel for purging air Air should Purge from Tower 1 side Purge from Tower 2 side 30 Seconds later Purge from Tower 1 side 30 Seco...

Страница 74: ...and beneath the Unloader Valve fitting to feel for air flow Air should NOT flow from this fitting continuously Air should only be released in a short burst when the Compressor shuts off 9 8 4 Re conne...

Страница 75: ...LVE Right solenoid 9 9 3 Use a Voltmeter to measure the DC voltage across each set of VALVE terminals Continue to measure for up to 45 seconds if no voltage is initially measured The voltage should me...

Страница 76: ...ce defective fan see sections 11 3 for part detail and 11 7 for ordering information 9 11 Testing Safety Relief Valve 9 11 1 Remove the Front Panel section 8 10 9 11 2 Pull the ring handle on the Safe...

Страница 77: ...ure TANK reaches 345 KPa If the Tank Pressure TANK fails to reach 345 KPa see section 13 15 for troubleshooting information With Compressor NOT running 9 12 4 Pull the ring handle on the Safety Relief...

Страница 78: ...r run and then turn off 9 13 3 Immediately after the Compressor turns off pull the ring handle on the Safety Relief Valve until the Compressor turns on again A High Duty Cycle Alarm should appear on t...

Страница 79: ...13 P012308 Rev E 9 14 Testing Humidity Alarm and System Shutdown 9 14 1 Power the air dryer OFF 9 14 2 Remove the Front Panel section 8 10 9 14 3 Depressurize the air dryer 9 14 4 Unscrew and remove t...

Страница 80: ...14 8 Replace the Humitter into the Combo Block 9 14 9 Press the RESET Button to clear the alarm 9 14 10 Reinstall the Front Panel section 8 10 NOTE If the Humitter is disconnected from the Control Bo...

Страница 81: ...reading 9 15 2 Remove the Front Panel section 8 10 With Compressor running 9 15 3 Pull the Outlet Pressure Regulator knob out 9 15 4 Turn knob clockwise until Outlet Pressure OUTLET reading climbs ov...

Страница 82: ...Panel section 8 10 If you are unable to create a High Outlet Pressure Alarm as described see section 13 6 for troubleshooting information 9 16 Testing Low Outlet Pressure Alarm 9 16 1 Make a note of t...

Страница 83: ...6 Press the RESET Button to clear the alarm 9 16 7 Turn Outlet Pressure Regulator knob clockwise until Outlet Pressure OUTLET reading raises to the reading recorded in step 9 16 1 9 16 8 Push knob in...

Страница 84: ...R MAY OCCUR With Compressor NOT running 9 17 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 9 17 2 Use a 1 inch paint brush to dab soapy water on...

Страница 85: ...on about the specific procedure Please refer to these sections for detailed procedural information NOTE When operating at higher ambient temperatures it is recommended that maintenance be performed mo...

Страница 86: ...s Also check for any loose or disconnected wiring CAUTION SHUT DOWN IMMEDIATELY FOR REPAIRS if the air compressor shows any evidence of overheating or presents excessive noise CAUTION Depressurizing t...

Страница 87: ...oltage 9 5 Test High Low Outlet Pressure Alarms 9 15 9 16 Set System Pressure 345 KPa 50 PSI 8 14 Set Static Pressure 138 KPa 20 PSI 8 15 Set Outlet Pressure 8 16 Test Consistent Heatless Dryer Cyclin...

Страница 88: ...40 000 Install 8 000 Hour Maintenance Kit P011471 Install P012519 for P4202W2H ONLY 11 6 Read Record Flow Rate FLOW 8 4 5 2 Measure Record Compressor Amp Draw 9 2 Set System Pressure 345 KPa 50 PSI 8...

Страница 89: ...ection Parts Description Part Number Quantity Recommend Spare P4200W2 P4200W2LP 120 VAC P4202W2 P4202W2LP P4202W2H 220 VAC Power IEC Connector P012279 1 Power Line Filter P011628 1 Circuit Breaker P06...

Страница 90: ...0W2LP 120 VAC P4202W2 P4202W2LP P4202W2H 220 VAC Precooler P4642 1 Heatless Dryer Assembly See section 11 4 for detail Static Pressure Gauge 0 30 PSI P013339 1 Humitter P011380 1 Temperature Sensor P0...

Страница 91: ...Section Parts 2 Description Part Number Quantity Recommend Spare P4200W2 P4200W2LP 120 VAC P4202W2 P4202W2LP 220 VAC P4202W2H 220VAC Fan P012366 P012368 1 Static Pressure Regulator P013203 1 1 Flow Bl...

Страница 92: ...are P4200W2 P4200W2LP 120 VAC P4202W2 P4202W2LP 220 VAC P4202W2H 220 VAC Heatless Dryer Assembly PHF2C112041 PHF2C212041 PHF2C212045 1 Capacity Control Valve P4634 1 1 Pressure Gauge 0 100 PSI P010695...

Страница 93: ...arts Description Part Number Quantity Recommend Spare Front Panel 1 Trigger Latch 6 Air Intake Filter In Kit P012314 See section 11 6 for detail In Kit P012514 for P4202W2H ONLY Top Cover 1 Fan Guard...

Страница 94: ...752 Six Month Maintenance Kit Includes air intake filter compressor air intake filter and purge muffler P012314 P4202W2H P012514 2 8 000 Hour Maintenance Kit Includes heatless dryer maintenance kit an...

Страница 95: ...contact the PUREGAS Inside Sales Service department to order 800 521 5351 option 2 Fax 303 657 2205 sales puregas com parts puregas com IMPORTANT Instruction for the replacement of individual listed c...

Страница 96: ...eplace desiccant o rings check valves springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring Circuit...

Страница 97: ...ion begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be easy to fol...

Страница 98: ...t you remove all jewelry before performing any procedures CAUTION Depressurizing the air dryer may be necessary before performing certain procedures NEVER remove pressure sensing tubes from the Contro...

Страница 99: ...rect go to next possible cause No incoming voltage to air dryer Measure incoming voltage section 9 5 Troubleshoot facility power supply to air dryer 13 4 Display Screen Not Functioning Possible Cause...

Страница 100: ...igher than the High Outlet Pressure threshold above Replace Control Board section 11 1 if Outlet Pressure OUTLET reading is over verified High Outlet Pressure threshold for more than 1 minute and fail...

Страница 101: ...hreshold section 8 16 Defective Control Board Verify that the Outlet Pressure OUTLET reading is lower than the Low Outlet Pressure threshold above Replace Control Board section 11 1 if Outlet Pressure...

Страница 102: ...tion 8 8 3 Over 10 not recommended Heatless Dryer not cycling between towers Verify consistent Heatless Dryer cycling section 9 7 Troubleshoot Inconsistent Heatless Dryer Cycling condition section 13...

Страница 103: ...2 Defective Control Board Verify that Humidity reading is over 15 for more than 1 minute Replace Control Board if no alarm is created and system does not shut down section 11 1 13 12 High Cabinet Tem...

Страница 104: ...lace Compressor section 11 5 or send it in for repair section 12 No power to Compressor Measure voltage to Compressor section 9 3 If voltage is not present or fluctuates continue to next Possible Caus...

Страница 105: ...High Duty Cycle Alarm Possible Cause Check Corrective Action Low System Pressure Verify System Pressure section 8 14 Adjust System Pressure section 8 14 High Flow condition Verify Flow Rate FLOW readi...

Страница 106: ...mpressor has run longer than the verified High Duty Cycle threshold above Replace Control Board section 11 1 if the Compressor runs longer than the verified High Duty Cycle Alarm threshold and fails t...

Страница 107: ...e exhausted all of the potential problems and solutions covered in the Troubleshooting Your Dryer section and you still require further assistance to correct a problem contact PUREGAS Technical Suppor...

Страница 108: ...PUREGAS LLC P4200W2 Series Air Dryer User s Guide Page 108 of 113 P012308 Rev E 14 Appendix 14 1 Wiring Diagram...

Страница 109: ...e Alarm 2 0 137 0 2 0 KPa High Flow Rate Alarm 0 119 74 SCMD High Duty Cycle Alarm 0 99 70 Compressor Total Run Time Alarm 8000 Hours High Cabinet Temperature Alarm 46 Deg C Shutdown at 50 C 14 2 3 Sy...

Страница 110: ...Cabinet Temperature Reading Numeric DEG C Compressor Total Run Time Reading Numeric Hours Duty Cycle Reading Numeric System Status ON SHUTDOWN STANDBY Compressor Status ON OFF Alarm Readings Read Only...

Страница 111: ...e by the user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user This warranty sh...

Страница 112: ...olorado 80020 800 521 5351 303 427 3700 Fax 303 657 2233 info puregas com www puregas com 16 2 Sales 800 521 5351 option 2 Fax 303 657 2205 sales puregas com parts puregas com 16 3 Service 800 521 535...

Страница 113: ...__________________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________...

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