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probst SH-1000-MINI, Руководство по эксплуатации

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Operating Instructions 

EC-Declaration of Conformity 

 

 

 

2 / 34

 

V4 

GB 

 

 

 

Contents 

1

 

EC-Declaration of Conformity ............................................................................................................................... 4

 

2

 

General .................................................................................................................................................................... 5

 

2.1

 

Authorized use ........................................................................................................................................................... 5

 

2.2

 

Survey and construction ........................................................................................................................................... 7

 

2.3

 

Technical data ............................................................................................................................................................ 7

 

3

 

Safety ...................................................................................................................................................................... 8

 

3.1

 

Safety Symbols .......................................................................................................................................................... 8

 

3.2

 

Safety Marking ........................................................................................................................................................... 8

 

3.3

 

Function Control ........................................................................................................................................................11

 

3.3.1

 

Safety at work .......................................................................................................................................................11

 

1.1

 

Instructions for the Company .................................................................................................................................. 12

 

3.4

 

Instructions for Installation, Maintenance and Operating Personnel ................................................................... 12

 

3.5

 

Requirements for the Installation Location ............................................................................................................ 12

 

3.7

 

Special Hazards ......................................................................................................................................................... 13

 

3.8

 

Hydraulic excavator and other lifting equipment ................................................................................................... 13

 

3.9

 

Workplaces ............................................................................................................................................................... 13

 

3.10

 

Inspecting the vacuum hoses and hose clamps ...................................................................................................... 14

 

3.10.1

 

Testing the vacuum reservoir .............................................................................................................................. 14

 

3.11

 

Damages of suction plate ......................................................................................................................................... 14

 

3.12

 

Protective equipment............................................................................................................................................... 14

 

3.13

 

Behaviour in Emergencies ........................................................................................................................................ 15

 

3.14

 

Checking the Safety Devices .................................................................................................................................... 15

 

4

 

Installation ............................................................................................................................................................. 16

 

4.1

 

Mechanical connection ............................................................................................................................................ 16

 

4.1.1

 

Lifting eye / Suspension bolt ............................................................................................................................... 16

 

4.1.2

 

Load hooks and slings.......................................................................................................................................... 16

 

4.1.3

 

Fork sleeves (optional) ........................................................................................................................................ 17

 

4.2

 

Positioning of suction plates .................................................................................................................................... 18

 

4.3

 

Electrical Installation ................................................................................................................................................ 19

 

4.4

 

Initiation .................................................................................................................................................................... 19

 

4.5

 

Mounting the suction pad to the lifting device ....................................................................................................... 19

 

4.6

 

Refueling the engine ............................................................................................................................................... 20

 

4.7

 

Use of the spreader bar with 2 (3) suction plates .................................................................................................. 20

 

4.7.1

 

Attaching the safety chain (of the optional spreader bar) ................................................................................ 22

 

5

 

Operating.............................................................................................................................................................. 23

 

5.1

 

Safety Instructions....................................................................................................................................................23

 

5.2

 

Lifting and Landing Loads ........................................................................................................................................23

 

5.2.1

 

Lifting load: ......................................................................................................................................................... 24

 

5.2.1.1

 

Fastening the load securing chain ............................................................................................................... 24

 

5.2.2

 

Releasing the load:...............................................................................................................................................25

 

5.2.3

 

Lifting wet loads ..................................................................................................................................................25

 

5.2.4

 

Downtime ............................................................................................................................................................. 27

 

5.2.5

 

Downtime ............................................................................................................................................................. 27

 

 

 

Содержание SH-1000-MINI

Страница 1: ...5240 0020 V4 GB Operating Instructions Translation of original operating instructions Vacuum Lifting Device SH 1000 MINI SH 1000 MINI E ...

Страница 2: ...sanleitung in Landessprache falls die Übersetzung nicht durch den Händler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instructions in the national language If you did not receive operating instructions in your national language with the delivery of the product please contact us In countries of the EU EFTA we will send th...

Страница 3: ...vacuum reservoir 14 3 11 Damages of suction plate 14 3 12 Protective equipment 14 3 13 Behaviour in Emergencies 15 3 14 Checking the Safety Devices 15 4 Installation 16 4 1 Mechanical connection 16 4 1 1 Lifting eye Suspension bolt 16 4 1 2 Load hooks and slings 16 4 1 3 Fork sleeves optional 17 4 2 Positioning of suction plates 18 4 3 Electrical Installation 19 4 4 Initiation 19 4 5 Mounting the ...

Страница 4: ...9 7 1 Maintenance 29 7 1 1 Electrics 29 7 2 Maintenance plan 30 7 3 Vacuum pump TFK 12 31 7 4 V Belt 31 7 5 Suction pads seals 32 7 6 Vacuum filter 32 7 7 Warning device audible 32 7 8 Leak test 33 7 9 Safety procedures 33 7 10 Hints to the type plate 34 7 11 Hints to the renting leasing of PROBST devices 34 ...

Страница 5: ...technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs ISO 13857 2008 DIN EN 1012 1 DIN EN 1012 2 Compressors and vacuum pumps Safety requirements part 1 and 2 DIN EN 60204 1 IEC 60204 1...

Страница 6: ...ok chains cables and such like The load is additionally secured with the standard load securing chain Various suction plates can be fitted to the device SH 1000 MINI via a quick release locating pin enabling it to be used for many different purposes and with many different loads The carrying capacity working load limit WLL of the device of 1000kg must not be exceeded This device is equipped with t...

Страница 7: ... be contacted Some suction plates which can be mounted to the device will reduce its carrying capacity The maximum load is indicated on each suction plate Use only suction plates which are approved for this device Do not exceed the maximum carrying capacity of the suction plates Danger Load stone slabs will fall down NOT ALLOWED ACTIVITIES Unauthorized alterations of the device and the use of any ...

Страница 8: ...eet Load securing chain Lifting eye for crane hook of the carrier curbs Handle rotatable by 180 then usable as support legs Lifting eye for crane hook of the carrier stone slabs etc Manometer Warning device Suction plate suspension for standard suction plates Suction plate suspension for kerb stone suction plates Vacuum pump unit VPE Chain box for load securing chain Load securing chain ...

Страница 9: ...to property will result Important informations or useful tips for use 3 2 Safety Marking WARNING SIGN Symbol Meaning Order No It is not allowed to be under hanging loads Danger to life 2904 0210 2904 0209 2904 0204 30 mm 50 mm 80 mm The sucked load must never be lifted and transported without additional securing by the load securing chain 2904 0765 100 x70 mm The sucked load must never be lifted a...

Страница 10: ...any components off centre always in center ogf gravity 2904 0383 It is not allowed to position suction plates off centre when using a spreader bar travers on the vacuum lifting device 29040337 optional 65x200 mm Load securing with the use of a spreader bar TRA on the vacuum lifting device The load securing chains must fit tightly to the load Prohibition load securing chains must never hang loose u...

Страница 11: ...7 mm REGULATORY SIGN Symbol Meaning Order No Size Each operator must have read and understood the operating instructions and all safety instructions 2904 0665 2904 0666 30 mm 50 mm Use ear protection 2904 0298 50 mm Iny case of wetness 5 minutes dry running 29040381 150x55 mm Daily drain off the condensation water on the device 29040673 40x40 mm Daily battery test on the warning device 29040444 30...

Страница 12: ...load stone slab The load must always be in the range of vision of the operator Always keep an eye on the vacuum gauge Never lift loads when the vacuum is below the required under pressure mbar If the pointer of the pressure gauge moves into the red danger zone lower the load immediately Danger Load could fall down While using the vacuum lifting device is the stay of persons in the working area for...

Страница 13: ...and especially the chapter Safety therein Your company must ensure by internal measures that the operators of the lifting device are properly trained that they have read and understood the operating instructions that the operating instructions will be available to them at any time The responsibilities for the tasks carried out with the device must be clearly organized and observed There must be no...

Страница 14: ...of the work piece surface If the vacuum generator fails lower the load immediately if this is possible Otherwise leave the danger area below the load immediately The unit draws in large amounts of air and hair and items of clothing can be drawn into the air inlet Do not look into the air inlet when the unit is running it is even possible for your eyes to be drawn into the air inlet 3 8 Hydraulic e...

Страница 15: ... the fault 3 11 Damages of suction plate Avoidance of damages To avoid damages of the rubber seal on the suction plate chinks abrasion take notice that during the operation lifting transporting and lowering with the device the suction plate does not brush or pump against other products or materials Otherwise the rubber seal on the suction plate could be damaged danger of pressure loss Load could f...

Страница 16: ...ce a battery test of the warning device must be carried out before each use of the device Warning device monitors the operating vacuum and power failure Switch on the lifting device Place the lifting device on a stone slab or similar material and apply vacuum Caution Simply apply vacuum to attach the suction pads to the stone slab Do not lift the stone slab since it may be dropped during the test ...

Страница 17: ...ng devices with lifting devices carriers in a rigid way Break of the suspension may occur within short time Death severe injuries and material damage can result 4 1 1 Lifting eye Suspension bolt The device is equipped with a lifting eye suspension bolt and can be mounted on various carrier lifting devices Take care that the lifting eye suspension bolt is safely joined with the lifting tackle e g c...

Страница 18: ...ves you have to put the forks into the fork sleeves and fix it with the locking bolt or with a chain rope connected to the eyelet on the fork sleeves and the lift frame It is definitely necessary to establish this connection Otherwise the device could slide form the forks DANGER OF ACCIDENTS 1 Fork of fork lift truck 2 locking bolt 3 Fork sleeve 4 Chain rope ...

Страница 19: ...to the device The device SH 1000 MINI with sucked in load stone slab must always hang on the carrier e g excavator vertical Suspension lug for crane hook on support frame with laying stone slabs concrete elements and steps and so on Suspension lug for crane hook on support frame with laying kerb stones Suction plate support for kerb stones Suction plate support for stone slabs concrete elements an...

Страница 20: ...eye bolt on the crane or hoist used Secure it safely Take the weight of the lifting device and the maximum carrying capacity into consideration Insert the suction pad into the support of the lifting device Feed the socket pin into the boring until the projection of the socket pin is at the shoulder of the suction pad Turn the socket pin downward until the projection is secure under the support Che...

Страница 21: ...tarting the engine Stopping the engine 4 7 Use of the spreader bar with 2 3 suction plates When using the spreader bar travers with 2 suction plates only suction plates of the same design carrying capacity WLL dimensions and form may be used The suction plates must always have the same distance A to the vertical centre axis of the spreader bar traverse see figure 1 Unequal positioning of the sucti...

Страница 22: ...Operating Instructions Installation 21 34 V4 GB Fig 3 Suction plate Spreader bar Vacuum device ...

Страница 23: ... of the chains into the chain cases The safety chains must fit tightly to the load in that way that the load is held in case of a vacuum failure Fig 1 The safety chains must never hang loose under the load otherwise the load may fall down in case of a vacuum failure Fig 2 Now the device with sucked load be transported to the place of destination Lower the load carefully distance to the ground appr...

Страница 24: ...ly leave the danger area near the load Apply suction to and lift appropriate loads only check for stability and porosity Always monitor the pressure gauge Never lift loads when the vacuum is below 0 6 bar When the pointer of the pressure gauge moves into the red danger zone below 0 6 bar replace the load immediately Set work pieces down on free level surfaces only as they could otherwise slip Rele...

Страница 25: ...load securing chain 8 from the chain box 9 Throw the load securing chain under the lifted load Never touch the load stone slab with your hands Danger of crushing Hook the load securing chain tightly onto the other side of the device stow the end of the chain in the chain box 9 The load securing chain 8 must be tightly attached to the load fig A so that in case of vacuum failure loss e g due to pow...

Страница 26: ...tone slabs When picking up wet stone slabs please observe the following Remove water from the suction surface Carry out the following points after working with damp parts Lift up the lifting device Make sure that the area around the suction plate is clear and that no items or water can be drawn in Let the pump idle to run dry for at least 5 minutes Then switch off the device Open the condensate dr...

Страница 27: ...rating Instructions Operating 26 34 V4 GB Open the condensate drain screw on the bottom of the storage container Drain the water completely and tighten the drain screw securely again condensate drain screw ...

Страница 28: ...ime Store the device in a closed and frost free room not uncovered outdoors Never position the device in downtime direct on the suction plate otherwise the suction plate could be damaged But reconnect around180 see Fig 5 the sideways handles and use them as support legs Fig 6 Fig 5 Fig 6 Handle Use the handle rotated by 180 as a parking stand ...

Страница 29: ... loose Restretch the V belt Engine does not run Fuel tank is empty Refuel the tank Engine does not run Fuel valve is closed Open the fuel valve Engine is defective Check the engine call customer service Petrol engine goes out and immediate re starting is not possible Gasoline supply interrupted Check gasoline lines and fuel level in tank Ignition coil is defective Check ignition coil and if necess...

Страница 30: ...fter 25 operating hours Control and tighten all screws and connections The implementation is only allowed by an expert After 50 operating hours Tighten all screws and connections take care that the tightening torques according to the property class of the screws are observed Check all joints bolts guidance s and gears for correct function if necessary adjust or replace it Minimum 1x per year at ro...

Страница 31: ... underpressure overpressure values Visual inspection of load securing chain 1 X X Inspect vacuum filter and replace if necessary X X Gasoline motor see also separate operating instructions Inspect V belt replace if necessary X Replace V belt X Check oil fill level oil dipstick X Change oil X Inspect air filter X Replace air filter more frequently in dusty environments X Inspect spark plug X Replac...

Страница 32: ...eck oil fill level level indicator X Are the vacuum hoses in good condition not brittle not kinked no worn sections and no leaks X X Are all connections hose clamps etc tight X X Are type load capacity and warning signs in a complete and legible condition X Are the operating and maintenance instructions available and are operators familiar with them X Check all load bearing parts e g suspension fo...

Страница 33: ...eplace damaged seals those with tears holes ripples Do not use petrol gasoline to clean the device It is highly flammable and its fumes are hazardous Use cold cleaning solvent Do not smoke while cleaning Do not use aggressive or corrosive fluids to clean the device The vacuum hose will otherwise become leaky or be destroyed 7 6 Vacuum filter Check the filter at least once a week blow the filter ca...

Страница 34: ...nd correct it before operating the device 7 9 Safety procedures It is the contractor s responsibility to ensure that the device is checked by an expert in periods of max 1 year and all recognized errors are removed see DGUV regulation 1 54 and DGUV norm 100 500 The corresponding legal regulations and the regulations of the declaration of conformity must be observed The expert inspection can also b...

Страница 35: ... can be handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadweight of the device Example 7 11 Hints to the renting leasing of PROBST devices With every renting leasing of PROBST devices the original operating instructions must be included unc...

Страница 36: ......

Страница 37: ...ements The unit may not be operated in rooms where there is a risk of explosion The ambient temperature may not exceed 50 C Intended use The unit is designed to monitor the operating vacuum For safety reasons the unit may not be modified or changed without approval The operating maintenance and servicing conditions prescribed in these operating instructions must be observed Rectify any faults befo...

Страница 38: ...uring the function test all of the electronics including the alarm generator and sensor are tested and the state of the batteries is checked Performing the Function Test 1 The function test is performed at ambient temperature without an attached workpiece manometer shows 0 mbar 2 Press button for approx 1 second 3 Evaluate the signal tone Meaning of function test signal tone Signal tone Meaning Si...

Страница 39: ... cover 2 Replace the D batteries with new ones of the same type Observe the polarity Do not use lithium ion or rechargeable batteries 3 Dispose of batteries in accordance with the existing regulations 4 Screw the housing cover shut 5 Perform the function test The device is now ready for operation 6 Troubleshooting Problem Cause Solution Button was not held long enough Press button for approx 1 sec...

Страница 40: ......

Страница 41: ...Operating instruction MWV250 230 MWV250 1150 Page 1 VPE 12E 230V 50Hz VPE 12E 115V 60Hz english technical subject to change without prior notice ...

Страница 42: ...he connecting line of the push socket Check the damages to the connecting line if necessary the extension line for on a regular basis Check damages to the hose line Putting into operation Notice Before or after putting into operation let the pump drain empty Consider the relevant national regulations for the prevention of industrial accidents when putting into operation maintenance and operation o...

Страница 43: ...nsider that repair maintenance and inspectionof electrical appliances are to be carried out by specialists according to the national regulations i e VBG 4 because improper repairs may result in major damages for the user Maintenance work and repair work are carried out only by our service department Spare parts list Pos description ME Order No 1 Vacuum pump 230V 50Hz Vacuum pump 115V 60Hz 1 1 AHW2...

Страница 44: ... Clear faults in the feed cable Pump shuts down after a long term Pump gets too hot Suction filter silencer is blocked Piston jams Check intake and outtake air of the engine Replace components both Refurbish the pump Air power too low Suction filter contaminated Suction hose is broken Close bushing piston liner Replace suction filter both filter Renew the hose Refurbish the pump Engine does not wo...

Страница 45: ...pannung 400V 50Hz 200V 50 60Hz Leistung 550 W 400W Stromaufnahme 1 70 Ca 5 0 Schutzart IP 00 IP 00 Motortyp Drehstrom Drehstrom Druck max 0 bar 0 Luftleistung bar L min l min 0 0 5 1 0 1 5 2 0 3 0 5 0 6 0 Endvakuum max mbar 900 mbar 900 mbar Luftleistung mbar L min l min l min 0 100 172 200 148 400 97 600 60 800 19 900 technische Änderungen vorbehalten Einsatzbereich Industrie Handwerk Labor Bauma...

Страница 46: ...Technische Daten Ersatzteile Vakuumpumpe 27F0 zu VPE 12E 230 50 Stückliste E Pumpe 230V 50Hz Stand 26 01 98 ...

Страница 47: ...htung 6 2x AHQ27F0 006 Zylinderbüchse 7 2x AHQ27F0 007 Schraube Kolbenplatte 12 2x AHQ27F0 012 Kopfdichtung 14 8x AHQ27F0 014 Schraube Kopf 19 4x AHQ27F0 019 Schraube Ventilplättchen 21 4x AHQ27F0 021 Ventilplättchen 22 2x AHQ27F0 022 Zylinderdichtung Pos Art Nr Bezeichnung Bauteile gleich für MWV250 230 und MWV250 1150 1 GFB27F0 1370 Stahlblechgehäuse ZN V2750 75 2 UHQ2750 230 Ansaugfilter schwar...

Страница 48: ...ohne Schrauben Filtermatte Motorschutz Schalter KG Gehäuse Gerätefüße Set Filtermatte Rückschlagventil Ansaugfilter Tragegriff Wechselrahmen für Ansaugluft filter Netzkabel PG Verschraubung Achtung Lage geändert wird an KG Gehäuse montiert Ansaugseite Motorkühlung Abluftseite Motorkühlung ...

Страница 49: ... Yamaha 304YA Filter mat for Yamaha 304YA SH 1000 eW und SH 1500eW 42500120 Filterpatrone C 75 für Luftfilter SH 1000 Filter Cartridge for Airfilter SH 1000 42500012 Einzelteil von Filter cartridge for airfilter SH 1000 SH 1000eW 25000010 Luftfilterpatrone MicroTop C64 3 für Pumpe SH 1000 eW Air Filter MicroTop C64 3 for pump SH 1000 eW 42500012 Einzelteil von Air filter MicroTop C64 3 for pump SH...

Страница 50: ......

Страница 51: ...pacity 1000 kg 2200 lbs 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 8 7 6 5 4 3 22 8 2018 23 8 2006 Perumal Hurth M Wunder Vakuum Hebegerät SH 1000 MINI E D52400020 1 1 elektrisch 230 Volt Datum ...

Страница 52: ...31 42420021 20000002 20100014 20400001 27150022 20100019 22140350 22120004 27020009 42400162 42200164 21050082 23220008 21050151 42400169 20540024 20000008 Filterpatrone 42500120 Filter insert 42500120 20100015 20100004 20100022 20400006 siehe separate Liste see separate list 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeich...

Страница 53: ...F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 18 10 2018 18 10 2018 M Wunder M Wunder Handgriff kompl SH 1000 MINI E42400169 1 1 Datum ...

Страница 54: ... 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 27 6 2018 27 6 2018 M Wunder M Wunder Nachrüstbare Lastsicherungskette für SH 1000 MINI E42400614 1 1 Datum ...

Страница 55: ...e der Abbildungen sind möglicherweise optionales Zubehör des Gerätes Some of pictures may be optional equipment of the device 29040204 29040056 29040666 29040673 29040383 29040397 29040015 29040444 29040221 29040221 29040689 29040765 29040446 29040644 ...

Страница 56: ...49 7144 3309 50 info probst handling de 71729 Erdmannhausen Germany Operator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Mainte...

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